CN102179766A - Automatic polishing machine for frame of pole plate - Google Patents
Automatic polishing machine for frame of pole plate Download PDFInfo
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- CN102179766A CN102179766A CN 201110044302 CN201110044302A CN102179766A CN 102179766 A CN102179766 A CN 102179766A CN 201110044302 CN201110044302 CN 201110044302 CN 201110044302 A CN201110044302 A CN 201110044302A CN 102179766 A CN102179766 A CN 102179766A
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- clamping device
- repeatedly
- pole plate
- steel brush
- automatic polishing
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Abstract
The invention discloses an automatic polishing machine for a frame of a pole plate, which is applied to the machining of storage batteries and is particularly used for polishing the frame of a storage battery pole plate. A polishing device, a clamping device and a reciprocating movement device are arranged on a frame, and automatic control is realized by a programmable logic controller (PLC). By the automatic polishing machine, production efficiency is effectively improved, the quality of a product is guaranteed, the labor intensity of workers is reduced, and better safety guarantee is provided for the workers.
Description
Technical field
The present invention relates to a kind of battery process equipment, relate in particular to the polishing machine that is used for the polishing of accumulator plate frame.
Background technology
Traditional accumulator plate frame glossing is earlier picked up utmost point group on the table top by the workman with hand, then utmost point group is put in order neatly, and both hands are being held the steel brush that utmost point group aims at polishing machine and polished, and insert holder after finishing.There are some drawbacks in this kind manually polishing, and the first is embodied on the efficient, mainly is because the position that will polish is many, the outer rim that comprises the whole pole plate at lug place, they are not on same, want the alternately upset when therefore polishing, so consumed time is also longer; Second is manual polishing quality instability, its reason is because this kind polishing, mainly be to hold utmost point group by staff to go to finish, and therefore the difference on the quality will appear in the bad grasp of weight that manual operations contacts with steel brush utmost point group with the friction of the steel brush that rotates at a high speed.Last is that manual polishing exists certain potential safety hazard, and is unfavorable for workers'health because of the close contact of workman and dust.
Summary of the invention
The main technical problem to be solved in the present invention is, a kind of pole plate frame automatic polishing machine is provided, and it effectively raises the efficiency, reduces labor strength.
For solving the problems of the technologies described above, the invention provides a kind of pole plate frame automatic polishing machine, include frame, frame includes a plurality of fixed heads, and frame is provided with burnishing device, clamping device and telecontrol equipment repeatedly; Wherein burnishing device is positioned at the frame sidepiece; Clamping device is positioned at outside the burnishing device, is used for fixing pole plate; Telecontrol equipment is connected with frame and clamping device repeatedly, is used for clamping device is sent into burnishing device; Also be provided with the Programmable Logic Controller of the action of control machine simultaneously, realize automatic polishing the pole plate frame.
Described burnishing device is made up of the vertical steel brush mechanism that is positioned at upside, the front and back steel brush mechanism that is positioned at the left and right sides steel brush mechanism of downside and is positioned at the outside, middle part; Described telecontrol equipment repeatedly drives clamping device in the place plane motion of front and back steel brush mechanism.
Described telecontrol equipment repeatedly comprises two parallel cylinders of motion repeatedly, and two are connected between the take-off lever of motion cylinder repeatedly and are provided with described clamping device.
Described clamping device comprises first clamping plate in opposite directions and second clamping plate that is positioned at both sides, and wherein first clamping plate is engaged in guide pillar and clamps on the cylinder; First clamping plate can be along the guide pillar direction to the second clamping plate snap under air cylinder driven.
Described front and back steel brush mechanism, vertical steel brush mechanism and left and right sides steel brush mechanism are by motor-driven; Described vertical steel brush mechanism also includes and orders about the vertical motion mechanism that it moves up and down, and described front and back steel brush mechanism also includes and orders about the horicontal motion mechanism that it moves forward and backward.
Described burnishing device includes and is fixed on the frame and is symmetrical left burnishing device and right burnishing device.
Described clamping device is arranged between left burnishing device and the right burnishing device, includes left clamping device and right clamping device, and wherein left clamping device is corresponding with left burnishing device, and right clamping device is corresponding with right burnishing device.
Described right clamping device also comprises an I-shaped framework, and described left clamping device and right clamping device are separately fixed at I-shaped framework both sides.
The take-off lever end of described telecontrol equipment repeatedly is connected I-shaped framework one end, and the I-shaped framework other end is towards telecontrol equipment main direction repeatedly; Described clamping device is perpendicular to the take-off lever of telecontrol equipment repeatedly.
The described cylinder of motion repeatedly below all is arranged with a fixed head in parallel, is combined with the bearing of the described clamping device weight of carrying on the fixed head.Bearing can also play the roll displacement effect of reducing friction, and limits the effect of the deformation trace of the clamping device that telecontrol equipment drove repeatedly.
The invention has the beneficial effects as follows: frame is provided with burnishing device, clamping device and telecontrol equipment repeatedly, and by PLC realization control automatically, effectively enhance productivity, ensure product quality, reduce working strength of workers, allow the workman that better safety guarantee is arranged simultaneously.
Description of drawings
Fig. 1 is the broken section structural representation of an embodiment of the present invention;
Fig. 2 is the broken section structural representation of overlooking direction of Fig. 1;
Fig. 3 be embodiment illustrated in fig. 2 in the structural representation of telecontrol equipment and clamping device repeatedly;
Fig. 4 is the partial structurtes schematic diagram of middle clamping device embodiment illustrated in fig. 2.
The specific embodiment
In conjunction with the accompanying drawings the present invention is described in further detail below by the specific embodiment.
Referring to figs. 1 through a kind of embodiment of a kind of pole plate frame automatic polishing machine shown in Figure 4, it is used for existing accumulator plate frame automatic polishing.Include frame in the equipment, frame includes the fixed head 4,6 of a plurality of platy structures.Frame is provided with burnishing device, clamping device 5 and telecontrol equipment 3 repeatedly; Wherein burnishing device is positioned at the frame sidepiece; Clamping device 5 is positioned at outside the burnishing device, is used for fixing pole plate; Telecontrol equipment 3 is connected with frame and clamping device 5 repeatedly, is used for clamping device 5 is sent into burnishing device; Also be provided with the Programmable Logic Controller of the action of control machine simultaneously.Programmable Logic Controller is PLC, and the action of controlling machine (burnishing device, clamping device and telecontrol equipment etc.) repeatedly by programming realizes the automatic polishing to the pole plate frame.The polishing of pole plate frame is finished by the action of machine, with traditional manual operations basic difference is arranged.
More specifically, described telecontrol equipment repeatedly 3 comprises two the parallel cylinder of motion repeatedly 3a, and two are connected between the take-off lever of motion cylinder 3a repeatedly and are provided with described clamping device 5.
More specifically, described clamping device 5 comprises the first clamping plate 5b in opposite directions and the second clamping plate 5c that is positioned at both sides, and wherein the first clamping plate 5b also is combined with guide pillar 5d and clamps cylinder 5a; The first clamping plate 5b can be along guide pillar 5d direction to the second clamping plate 5c snap under cylinder 5a drives.
More specifically, described burnishing device is made up of the vertical steel brush mechanism 1.2 that is positioned at upside, the front and back steel brush mechanism 1.1 that is positioned at the left and right sides steel brush mechanism 1.3 of downside and is positioned at the outside, middle part; Described telecontrol equipment repeatedly 3 drives clamping device 5 in the 1.1 place plane motions of front and back steel brush mechanism.Steel brush mechanism 1.1 drives (this embodiment adopts the band transmission) by motor 1.1a wherein, vertical steel brush mechanism 1.2 drives (this embodiment adopts the band transmission) by motor 1.2a, and left and right sides steel brush mechanism 1.3 drives (this embodiment adopts the band transmission) by motor 1.3a.Wherein vertical steel brush mechanism 1.2 also includes and orders about the vertical motion mechanism that it moves up and down, vertical motion mechanism comprises the guide rod 1.2d that is fixed on the frame, guide rod 1.2d tail end is connected with a fixed head 4, be combined with linear bearing on the guide rod 1.2d, described vertical steel brush mechanism 1.2 and motor 1.2a are fixed on this bearing, on fixed head 4, also be combined with one and promote cylinder 1.2b, promote cylinder 1.2b and can drive vertical steel brush mechanism 1.2 and move up and down along guide rod 1.2d; The fixed head 4 here is a part that belongs to frame, fixes with frame main body, and the platy structure that why adopts fixed head 4 is at this electric control box etc. to be set for convenience.Steel brush mechanism 1.1 also includes and orders about its horicontal motion mechanism that moves forward and backward (orientation such as front and back for reference to direction shown in Figure 1) up and down, wherein, horicontal motion mechanism comprises the guide rod 1.1d of two secured in parallel on frame, guide rod 1.1d is a horizontal direction and perpendicular to motion cylinder 3a repeatedly, guide rod 1.1d is provided with a linear axis bearing 1.1c, also be provided with parallel and a guide rod 1.1d on the frame and be connected drive linear axis bearing 1.1c move forward and backward cylinder 1.1b.
More specifically, when in clamping device 5, utmost point group 6 being installed, clamping device 5 is in one and places the pedestal top, this pedestal and clamping device 5 are that separate (being fixed on the frame) only plays the effect of proofreading and correct utmost point group 6 positions, when telecontrol equipment repeatedly 3 drives clamping devices 5 when buffer's displacement is moving, utmost point group 6 with place pedestal and break away from (opening wide around breaking away from back utmost point group 6).
Preferably, the described cylinder of motion repeatedly 3a below all is arranged with a fixed head 7 in parallel, be combined with the bearing 3b of described clamping device 5 weight of carrying on the fixed head 7, this bearing 3b can be separately fixed at clamping device 5 two ends or two repeatedly in the bindiny mechanism between the take-off lever of motion cylinder 3a; Bearing 3b can play the roll displacement effect of reducing friction, and limits the effect of the deformation trace of the clamping device that telecontrol equipment drove repeatedly.Described fixed head 7 belongs to the part of frame, and special character is that it is a plate body.
What preferably, be provided with at the burnishing device place takes out the dirt pipeline.
Its workflow is as follows: the workman picks up one group of pole plate (utmost point group 6) on the table top with hand, puts into utmost point stack clamping device 5 and arrangement is neat, by the start button of next side; This moment clamping device 5 clamping cylinder 5a action, utmost point group 6 is clamped, telecontrol equipment 3 is transported in the burnishing device of a side (brush frame) repeatedly then.In said process, burnishing device is synchronous operation, and in utmost point group 6 course of conveying, the downside of 1.3 pairs of utmost point groups 6 of left and right sides steel brush mechanism polishes, and the upside of 1.2 pairs of utmost point groups 6 of vertical steel brush mechanism polishes; After conveying put in place, the upper and lower side of utmost point group 6 was all polished and is finished.Under the state that conveying puts in place, the tail side (shown in Figure 1, when left burnishing device 1 polished, the tail side was the right side of utmost point group 6) that vertical steel brush mechanism 1.2 moves down utmost point group 6 is again polished; The head that front and back steel brush mechanism 1.1 moves utmost point group 6, promptly lug position (when utmost point group 6 was packed clamping device 5 into, the lug position was towards front and back steel brush mechanism 1.1) polishes.When the polishing time that reaches regulation, the burnishing device of running will stop.
Another embodiment of a kind of as shown in Figures 1 to 4 pole plate frame automatic polishing machine, with previous embodiments, main burnishing device, clamping device 5, telecontrol equipment 3 is formed repeatedly, and burnishing device is by vertical steel brush mechanism 1.2, left and right sides steel brush mechanism 1.3, front and back steel brush mechanism 1.1 forms.Difference is, the burnishing device of this embodiment includes and is fixed on the frame and is symmetrical left burnishing device 1 and right burnishing device 2.Described clamping device 5 is arranged between left burnishing device 1 and the right burnishing device 2, includes left clamping device and right clamping device, and wherein left clamping device is corresponding with left burnishing device 1, and right clamping device is corresponding with right burnishing device 2.Described right clamping device also comprises an I-shaped framework 3c, and described left clamping device and right clamping device are separately fixed at I-shaped framework 3c both sides.The spacing of the output length of the described cylinder of motion repeatedly take-off lever and the left and right clamping device of length of I-shaped framework equals to polish the spacing of station and utmost point assembling allotment of labor position.It has left and right burnishing device, left and right clamping device; The workman can be when machine polishes, put into utmost point group toward empty clamping device, and when the polishing of a side was finished, the burnishing device that is transported to opposite side by telecontrol equipment repeatedly polished at once, has reduced the stand-by period, enhances productivity.The take-off lever end of described telecontrol equipment repeatedly 3 is connected I-shaped framework 3c one end, and the I-shaped framework 3c other end is towards telecontrol equipment 3 main directions repeatedly; Described clamping device 5 is perpendicular to the take-off lever of telecontrol equipment 3 repeatedly.All be arranged with the bearing 3b that is combined with four described clamping device 5 weight of carrying on a fixed head 7, two fixed heads 7 in parallel below the motion cylinder 3a repeatedly, bearing is connected I-shaped framework 3c both sides.Described fixed head 7 belongs to the part of frame, and special character is that it is a plate body.Described I-shaped framework 3c middle part is a plate body, is weight reduction, plate body middle part hollow out.
Its polishing process is identical with last embodiment, also have a benefit to be, carry to put in place when utmost point group 6 and carry out head and the tail when polishing, because this moment, mobile device 3 was static repeatedly, the workman can put into another group utmost point group 6 at 5 of the clamping devices of the opposite side that is in repeatedly mobile device 3, and this clamping device 5 just in time was in and placed the pedestal top this moment; When the burnishing device that polishes a side decommissions, the workman presses the start button of opposite side, the clamping cylinder 5a action of just having put into utmost point group's (utmost point group 6 comprises a plurality of utmost point groups) clamping device 5 clamps utmost point group 6, being transported in the corresponding burnishing device (for left burnishing device 1, right burnishing device 2, just being that a left side then is right now) by telecontrol equipment 3 repeatedly then polishes.Polished utmost point group 6 is carried back original position (placing the pedestal top) simultaneously, and corresponding clamping cylinder 5a unclamps utmost point group 6, and the workman takes out utmost point group 6 with hand.So repetitive operation, constantly the pole plate to the needs polishing polishes.
The present invention puts into and takes out except the craft of utmost point group 6, and all the other are finished by machine, has guaranteed when having improved efficient quality to have reduced working strength of workers.In addition Pao Guang position and workman's distance far away and be equipped with take out the dirt pipeline, reduce the injury of dust that polishing produces to greatest extent to the workman.And the present invention is particularly useful for little close series automobiles accumulator pole scrubbing brush frame.
Above content be in conjunction with concrete embodiment to further describing that the present invention did, can not assert that concrete enforcement of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (10)
1. a pole plate frame automatic polishing machine includes frame, and frame includes fixed head, it is characterized in that: frame is provided with burnishing device, clamping device (5) and telecontrol equipment (3) repeatedly; Wherein burnishing device is positioned at the frame sidepiece; Clamping device (5) is positioned at outside the burnishing device, is used for fixing pole plate; Telecontrol equipment (3) is connected with frame and clamping device (5) repeatedly, is used for clamping device (5) is sent into burnishing device; Also be provided with the Programmable Logic Controller of the action of control machine simultaneously.
2. pole plate frame automatic polishing machine as claimed in claim 1, it is characterized in that described burnishing device is made up of the vertical steel brush mechanism (1.2) that is positioned at upside, the front and back steel brush mechanism (1.1) that is positioned at the left and right sides steel brush mechanism (1.3) of downside and is positioned at the middle part outside; Described telecontrol equipment repeatedly (3) drives clamping device (5) in front and back steel brush mechanism (1.1) place plane motion.
3. pole plate frame automatic polishing machine as claimed in claim 1, it is characterized in that, described telecontrol equipment repeatedly (3) comprises two parallel cylinders of motion repeatedly (3a), and two are connected between the take-off lever of motion cylinder (3a) repeatedly and are provided with described clamping device (5).
4. pole plate frame automatic polishing machine as claimed in claim 1, it is characterized in that, described clamping device (5) comprises first clamping plate (5b) in opposite directions and second clamping plate (5c) that is positioned at both sides, and wherein first clamping plate (5b) also is combined with guide pillar (5d) and clamps cylinder (5a); First clamping plate (5b) can be along guide pillar (5d) direction to second clamping plate (5c) snap under cylinder (5a) drives.
5. pole plate frame automatic polishing machine as claimed in claim 2 is characterized in that, described front and back steel brush mechanisms (1.1), vertical steel brush mechanism (1.2) and left and right sides steel brush mechanism (1.3) are by motor-driven; Described vertical steel brush mechanism (1.2) also includes and orders about the vertical motion mechanism that it moves up and down, and described front and back steel brush mechanisms (1.1) also include and order about the horicontal motion mechanism that it moves forward and backward.
6. as each described pole plate frame automatic polishing machine of claim 1 to 5, it is characterized in that described burnishing device includes and is fixed on the frame and is symmetrical left burnishing device (1) and right burnishing device (2).
7. pole plate frame automatic polishing machine as claimed in claim 6, it is characterized in that, described clamping device (5) is arranged between left burnishing device (1) and the right burnishing device (2), include left clamping device and right clamping device, wherein left clamping device is corresponding with left burnishing device (1), and right clamping device is corresponding with right burnishing device (2).
8. pole plate frame automatic polishing machine as claimed in claim 7 is characterized in that, described right clamping device also comprises an I-shaped framework (3c), and described left clamping device and right clamping device are separately fixed at I-shaped framework (3c) both sides.
9. pole plate frame automatic polishing machine as claimed in claim 8 is characterized in that, the take-off lever end of described telecontrol equipment repeatedly (3) is connected I-shaped framework (3c) end, and I-shaped framework (3c) other end is towards telecontrol equipment (3) main direction repeatedly; Described clamping device (5) is perpendicular to the take-off lever of telecontrol equipment (3) repeatedly.
10. as claim 3 or 8 described pole plate frame automatic polishing machines, it is characterized in that the described cylinder of motion repeatedly (3a) below all is arranged with a fixed head (7) in parallel, be combined with the bearing (3b) of carrying described clamping device (5) weight on the fixed head (7).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201110044302 CN102179766B (en) | 2011-02-24 | 2011-02-24 | Automatic polishing machine for frame of pole plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201110044302 CN102179766B (en) | 2011-02-24 | 2011-02-24 | Automatic polishing machine for frame of pole plate |
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CN102179766A true CN102179766A (en) | 2011-09-14 |
CN102179766B CN102179766B (en) | 2013-05-29 |
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CN 201110044302 Expired - Fee Related CN102179766B (en) | 2011-02-24 | 2011-02-24 | Automatic polishing machine for frame of pole plate |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104385135A (en) * | 2014-11-25 | 2015-03-04 | 山东钢铁股份有限公司 | Plate electrode processing clamp for large welding machine and operation method |
CN104440498A (en) * | 2014-12-10 | 2015-03-25 | 福建省锐驰电子科技有限公司 | Television border polisher |
CN105538065A (en) * | 2015-11-30 | 2016-05-04 | 芜湖凯尔电气科技有限公司 | Polishing device for surface of aluminum shell of mobile phone battery |
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CN1526668A (en) * | 2003-02-04 | 2004-09-08 | 坂东机工株式会社 | Processing apparatus for glass plate |
CN101161410A (en) * | 2006-10-11 | 2008-04-16 | 中村留精密工业株式会社 | Device for machining edges of sheet material |
CN101332578A (en) * | 2007-06-28 | 2008-12-31 | 坂东机工株式会社 | Grinding device of glass plate |
CN201224707Y (en) * | 2008-01-30 | 2009-04-22 | 河北东旭机械设备有限公司 | Automatic processing production line for TFT-LCD glass substrate |
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2011
- 2011-02-24 CN CN 201110044302 patent/CN102179766B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2001219344A (en) * | 2000-02-09 | 2001-08-14 | Kubota Corp | Inner abrading device for tubular inner face |
CN1526668A (en) * | 2003-02-04 | 2004-09-08 | 坂东机工株式会社 | Processing apparatus for glass plate |
CN101161410A (en) * | 2006-10-11 | 2008-04-16 | 中村留精密工业株式会社 | Device for machining edges of sheet material |
CN101332578A (en) * | 2007-06-28 | 2008-12-31 | 坂东机工株式会社 | Grinding device of glass plate |
CN201224707Y (en) * | 2008-01-30 | 2009-04-22 | 河北东旭机械设备有限公司 | Automatic processing production line for TFT-LCD glass substrate |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104385135A (en) * | 2014-11-25 | 2015-03-04 | 山东钢铁股份有限公司 | Plate electrode processing clamp for large welding machine and operation method |
CN104385135B (en) * | 2014-11-25 | 2016-09-21 | 山东钢铁股份有限公司 | A kind of large-scale electrode welder plate clamp for machining and using method thereof |
CN104440498A (en) * | 2014-12-10 | 2015-03-25 | 福建省锐驰电子科技有限公司 | Television border polisher |
CN105538065A (en) * | 2015-11-30 | 2016-05-04 | 芜湖凯尔电气科技有限公司 | Polishing device for surface of aluminum shell of mobile phone battery |
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