CN104385135A - Plate electrode processing clamp for large welding machine and operation method - Google Patents
Plate electrode processing clamp for large welding machine and operation method Download PDFInfo
- Publication number
- CN104385135A CN104385135A CN201410689851.1A CN201410689851A CN104385135A CN 104385135 A CN104385135 A CN 104385135A CN 201410689851 A CN201410689851 A CN 201410689851A CN 104385135 A CN104385135 A CN 104385135A
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- CN
- China
- Prior art keywords
- clamp
- plate
- supporting surface
- bolt
- grinding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Abstract
The invention discloses a plate electrode processing clamp for a large welding machine and an operation method of the plate electrode processing clamp. The plate electrode processing clamp comprises an upper supporting surface and a clamp base which are connected through a vertical column; die seat bolt holes are distributed in the upper supporting surface; a through groove is arranged in the bottom surface of the clamp base; clamp base bolt holes are symmetrically arranged in the sidewalls of two sides of the groove. The operation method comprises the steps of adjusting, assembling, grinding and feeding. The clamp is simple in structure, and simple to manufacture and use; the adjusting of the assembling die enables the decreasing of the field adjusting time; the clamp can be used for processing two plate electrodes through a tool at the same time, and thus the grinding efficiency can be raised; meanwhile, the dimension precision of the a grinded plate electrode assembly can be ensured; with the popularization and use of the clamp and the operation method, the welding quality and weld joint quality are greatly improved.
Description
Technical field
The present invention relates to welding machine technical field, particularly relate to the clamp for machining on a kind of battery lead plate being applied in large-scale flash welder and using method thereof.
Background technology
Large-scale welding machine is mainly used in the continuous strip production line of steel industry, and battery lead plate is one of welding machine critical component.For preventing weldment surface tear, welding machine motor plate adopts copper material, and in use procedure, wearing and tearing are very fast.For ensureing weld strength and quality, need regularly to change.
The use of new battery lead plate at present adopts the pattern of " grinding-assembling-adjustment-use ", that is: the battery lead plate under changing needs upper surface to carry out grinding, guarantees its horizontal glacing flatness.Grinding rear electrode plate needs and pad, die holder are assembled.It is thinning that different-thickness pad is used for compensating processing rear electrode plate thickness, and next is used for adjusting assembly overall dimensions, guarantees to meet required precision.
Battery lead plate adopts monolithic grinding pattern at grinding machine, and working (machining) efficiency is low.
Grinding rear electrode plate scene is assembled, and needs to use multiple pad, there is built-up time long, the shortcoming of assembly precision adjustment difficulty.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, provide a kind of structure simple, use simple, on-the-spot regulation time can be reduced and large-scale electrode welder plate clamp for machining and the using method thereof of welded seam quality can be improved.
The present invention solves the technical scheme that its technical problem takes: a kind of large-scale electrode welder plate clamp for machining, comprise supporting surface and clamp base, coupled together by riser between upper supporting surface and clamp base, upper supporting surface is distributed with die holder bolt hole, the bottom surface of clamp base is provided with a through groove, and on the sidewall of described groove both sides, symmetry is provided with clamp bolt of lower base hole.
The monosymmetric of described riser is provided with gusset.
Described gusset is evenly distributed with many groups.
The axis of described die holder bolt hole is vertical with described upper supporting surface, the described axis in clamp bolt of lower base hole and the sidewalls orthogonal of described groove.
Present invention also offers the using method of above-mentioned large-scale electrode welder plate clamp for machining, comprise the following steps:
1) adjust, battery lead plate, pad, die holder are adjusted to and meet the requirements;
2) assemble, the battery lead plate adjusted, pad, die holder are assembled into electrode plate groups;
3) grinding, by the electrode plate groups assembled, be connected with described upper supporting surface with the cooperation of described die holder bolt hole by bolt, assemble the fixture of electrode plate groups as shown in Figures 5 and 6, the fixture of electrode plate groups will be assembled, handling is to lathe, and described groove is stuck on grinding machine track, can carry out grinding after the fastening bolt in described clamp bolt of lower base hole is connected with lathe to electrode plate groups;
4) upper machine, the electrode plate groups meeting required precision after grinding is installed on welding machine.
Compared with prior art, the present invention has following beneficial effect:
1, clamp structure of the present invention is simple, manufacture is simple, it is simple to use, and can process two electrode plate on lathe simultaneously, improve grinding efficiency, ensure that the good electrode plate assembly dimensional accuracy of grinding, welded seam quality significantly improves simultaneously.
2, new battery lead plate uses by the using method of fixture of the present invention, be " adjustment-assembling-grinding-upper machine " pattern by " grinding-assembling-adjustment-use " Mode change, achieve and substitute assembly precision with grinding accuracy, when solving Assembling, for ensureing assembly precision, the problem that on-the-spot regulation time is long.
Accompanying drawing explanation
Fig. 1 is the front view of the electrode plate groups after the present invention assembles;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the front view of embodiment of the present invention fixture;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the front view of the fixture that electrode plate groups is housed;
Fig. 6 is the left view of Fig. 5;
In figure: 1 battery lead plate, 2 bolts hole, 3 pads, 4 die holders, 5 bolts, 6 die holder bolts hole, supporting surface on 7,8 gussets, 9 risers, 10 clamp bases, 11 clamp bolt of lower base holes, 12 grooves.
Detailed description of the invention
Below in conjunction with Figure of description and specific embodiment, the invention will be further described:
As shown in Figure 3, Figure 4.One of the present invention large-scale electrode welder plate clamp for machining, comprise supporting surface 7 and clamp base 10, coupled together by riser 9 between upper supporting surface 7 and clamp base 10, upper supporting surface 7 is distributed with die holder bolt hole 6, the bottom surface of clamp base 10 is provided with a through groove 12, and on the sidewall of described groove 12 both sides, symmetry is provided with clamp bolt of lower base hole 11.
The monosymmetric of described riser 9 is provided with gusset 8.
Described gusset 8 is evenly distributed with many groups.
The axis of described die holder bolt hole 6 is vertical with described upper supporting surface 7, the described axis in clamp bolt of lower base hole 11 and the sidewalls orthogonal of described groove 12.
The using method of a kind of large-scale electrode welder plate clamp for machining of the present invention, comprises the following steps:
1) adjust, battery lead plate 1, pad 3, die holder 4 are adjusted to and meet the requirements;
2) assemble, the battery lead plate 1 adjusted, pad 3, die holder 4 are assembled into electrode plate groups; As shown in Figure 1 and Figure 2, battery lead plate 1, pad 3, die holder 4 are assembled with coordinating of bolt hole 2 by connecting bolt, total spacer thickness P selects the following condition of demand fulfillment: P >=(1.2 ~ 1.3) (Dy-Dx), wherein: the former design size of Dy-battery lead plate, size after Dx-battery lead plate wearing and tearing.
3) grinding, by the electrode plate groups assembled, be connected with described upper supporting surface 7 with the cooperation of described die holder bolt hole 6 by bolt 5, the fixture of electrode plate groups will be assembled, handling is to lathe, described groove 12 is stuck on grinding machine track, can carry out grinding after the fastening bolt in described clamp bolt of lower base hole 11 is connected with lathe to electrode plate groups;
4) upper machine, the electrode plate groups meeting required precision after grinding is installed on welding machine.
The quantity of supporting surface 7 and clamp base groove bolt hole 11 on fixture, needs the length according to battery lead plate 1, weight determines, guarantees to use and process safety.
The foregoing is only preferred embodiment of the present invention; be not whole embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all; any amendment of doing, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Except technical characteristic described in description, all the other technical characteristics are those skilled in the art's known technology, in order to outstanding innovative characteristics of the present invention, do not repeat them here.
Claims (5)
1. one kind large-scale electrode welder plate clamp for machining, it is characterized in that, comprise supporting surface and clamp base, coupled together by riser between upper supporting surface and clamp base, upper supporting surface is distributed with die holder bolt hole, the bottom surface of clamp base is provided with a through groove, and on the sidewall of described groove both sides, symmetry is provided with clamp bolt of lower base hole.
2. one according to claim 1 large-scale electrode welder plate clamp for machining, is characterized in that, the monosymmetric of described riser is provided with gusset.
3. one according to claim 2 large-scale electrode welder plate clamp for machining, is characterized in that, described gusset is evenly distributed with many groups.
4. the large-scale electrode welder plate of the one according to claim 1 or 3 clamp for machining, is characterized in that, the axis of described die holder bolt hole is vertical with described upper supporting surface, the described axis in clamp bolt of lower base hole and the sidewalls orthogonal of described groove.
5. the using method of a kind of large-scale electrode welder plate clamp for machining according to claim 4, is characterized in that, comprise the following steps:
1) adjust, battery lead plate, pad, die holder are adjusted to and meet the requirements;
2) assemble, the battery lead plate adjusted, pad, die holder are assembled into electrode plate groups;
3) grinding, by the electrode plate groups assembled, be connected with described upper supporting surface with the cooperation of described die holder bolt hole by bolt, the fixture of electrode plate groups will be assembled, handling is to lathe, described groove is stuck on grinding machine track, can carry out grinding after the fastening bolt in described clamp bolt of lower base hole is connected with lathe to electrode plate groups;
4) upper machine, the electrode plate groups meeting required precision after grinding is installed on welding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410689851.1A CN104385135B (en) | 2014-11-25 | 2014-11-25 | A kind of large-scale electrode welder plate clamp for machining and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410689851.1A CN104385135B (en) | 2014-11-25 | 2014-11-25 | A kind of large-scale electrode welder plate clamp for machining and using method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104385135A true CN104385135A (en) | 2015-03-04 |
| CN104385135B CN104385135B (en) | 2016-09-21 |
Family
ID=52603141
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410689851.1A Expired - Fee Related CN104385135B (en) | 2014-11-25 | 2014-11-25 | A kind of large-scale electrode welder plate clamp for machining and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104385135B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102179766A (en) * | 2011-02-24 | 2011-09-14 | 肇庆理士电源技术有限公司 | Automatic polishing machine for frame of pole plate |
| CN202716096U (en) * | 2012-04-24 | 2013-02-06 | 镇江四洋特种金属材料制造有限公司 | Planer processing tooling of long electrode plate |
| JP5152498B2 (en) * | 2008-04-16 | 2013-02-27 | 株式会社Ｉｈｉ | Work positioning apparatus and method and work positioning apparatus for butt welding |
| CN203390346U (en) * | 2013-04-03 | 2014-01-15 | 北京航星机器制造有限公司 | Electric spark forming fixture with external spiral structure |
| CN103786088A (en) * | 2014-01-27 | 2014-05-14 | 浏阳市联创机械设备制造厂 | Full-automatic electrode plate brushing machine |
| CN203610992U (en) * | 2013-12-05 | 2014-05-28 | 中国葛洲坝集团股份有限公司 | Independent frame type material rack |
| CN204248658U (en) * | 2014-11-25 | 2015-04-08 | 山东钢铁股份有限公司 | A kind of large-scale electrode welder plate clamp for machining |
-
2014
- 2014-11-25 CN CN201410689851.1A patent/CN104385135B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5152498B2 (en) * | 2008-04-16 | 2013-02-27 | 株式会社Ｉｈｉ | Work positioning apparatus and method and work positioning apparatus for butt welding |
| CN102179766A (en) * | 2011-02-24 | 2011-09-14 | 肇庆理士电源技术有限公司 | Automatic polishing machine for frame of pole plate |
| CN202716096U (en) * | 2012-04-24 | 2013-02-06 | 镇江四洋特种金属材料制造有限公司 | Planer processing tooling of long electrode plate |
| CN203390346U (en) * | 2013-04-03 | 2014-01-15 | 北京航星机器制造有限公司 | Electric spark forming fixture with external spiral structure |
| CN203610992U (en) * | 2013-12-05 | 2014-05-28 | 中国葛洲坝集团股份有限公司 | Independent frame type material rack |
| CN103786088A (en) * | 2014-01-27 | 2014-05-14 | 浏阳市联创机械设备制造厂 | Full-automatic electrode plate brushing machine |
| CN204248658U (en) * | 2014-11-25 | 2015-04-08 | 山东钢铁股份有限公司 | A kind of large-scale electrode welder plate clamp for machining |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104385135B (en) | 2016-09-21 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160921 Termination date: 20181125 |