CN103010824A - Full-automatic double-end looping wire-rewinding machine - Google Patents
Full-automatic double-end looping wire-rewinding machine Download PDFInfo
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- CN103010824A CN103010824A CN2012105645634A CN201210564563A CN103010824A CN 103010824 A CN103010824 A CN 103010824A CN 2012105645634 A CN2012105645634 A CN 2012105645634A CN 201210564563 A CN201210564563 A CN 201210564563A CN 103010824 A CN103010824 A CN 103010824A
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- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010924 continuous production Methods 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 9
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- 229910000831 Steel Inorganic materials 0.000 description 2
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Abstract
The invention relates to a full-automatic double-end looping wire-rewinding machine which comprises a frame. A full-automatic binding machine is arranged on one side of the frame, and an operating table, a wire clamping device and a metering device are arranged on the other side of the frame. The frame is provided with a double-end looping system. Two looping power devices are symmetrically arranged at the bottom of the double-end looping system. A mechanical arm is arranged on one side of the double-end looping system, while a winding device is arranged on the other side of the double-end looping system. A traction device is arranged on one side of the winding device, and a tension mechanism is arranged between the winding device and the traction device. The full-automatic double-end looping wire-rewinding machine provided by the invention has the beneficial effects that the machine is not stopped and slowed down in the whole working process, not intervened manually and automatically operated by a PLC (Programmable Logic Controller), and full-automatically changes discs and ties belts, so that the full-automatic double-end looping wire-rewinding machine is light in work intensity of workers, high in degree of automation, and stable and reliable in operation, and the production efficiency is improved due to continuous production without halting, and the quality is more reliable.
Description
Technical field
The present invention relates to a kind of full-automatic double-ended lopping admission machine.
Background technology
Along with developing rapidly of China's wires and cables industry, more and more higher to the requirement of production line automation.At present, domestic electric wire extruding production line admission machine adopts the S. A. take-up.Admission machine is comprised of coiling driving device and connecton layout two parts; wind2 generally is that two drums are installed on the axle; with the coil of wire on drum; the above has connecton layout that drum is connected up; drum needs the whole piece operating line to shut down after full; wait for that the workman sheds dishful, load onto the ceases to be busy dish, and then start is produced again.And the operating line shutdown is once restarted, and can expend a lot of electric power, also can the quality stability of wire rod be exerted an influence, and produces a lot of unnecessary raw silks.And, also to carry out the after-combustion supervisor after the take-up of employing drum, therefore, this equipment has labour intensity high, the defective that production efficiency is low.
Summary of the invention
The purpose of this invention is to provide a kind of full-automatic double-ended lopping admission machine; not only can realize without drum double-head vertical lopping take-up; and can realize realizing the full-automatic unmanned dish that changes in the situation that production line high-speed do not shut down, do not slow down, and overcome present prior art above shortcomings.
The objective of the invention is to be achieved through the following technical solutions:
A kind of full-automatic double-ended lopping admission machine, comprise frame, one side of described frame is provided with full automaticity band machine, the opposite side of frame is provided with operator's station, wire-clamping device and meter-measuring device, and frame is provided with the double end cam system, and the bottom of double end cam system is arranged with two lopping engine installations, one side of double end cam system is provided with manipulator, the opposite side of double end cam system is provided with bus cable device, and a side of bus cable device is provided with draw gear, is provided with tension mechanism between bus cable device and the draw gear.
Further, described double end cam system comprises column and T-shaped support, the top of described support is provided with the column gear, the inside of column gear is provided with flange shaft sleeve, the top of flange shaft sleeve is provided with rotor plate, one side of rotor plate is provided with the rolling disc engine installation, and rolling disc engine installation top is provided with driven wheel, and driven wheel and column gear are connected with a joggle; Rolling disc is provided with two symmetrical support for rotary disc, and the support for rotary disc top is provided with rotation platform; The flange shaft sleeve top is provided with T-shaped support, and T-shaped support top is provided with electronic box,
Further, described electronic box both sides are provided with the platen air cylinder device, platen air cylinder device bottom is provided with the lopping head, the lopping head comprises lopping dish, dish core main body and dish core portable plate, dish core main body top is provided with the lopping dish, uniform to parallel journal stirrup around the dish core main body, be connected with dish core portable plate with pin with split pin hole by the hinge that cooperatively interacts between every pair of journal stirrup.
Further, described lopping engine installation comprises connecting bushing, bearing seat, bearing and lopping motor, bearing seat is fixed on the rotor plate, bearing seat is provided with two bearings, and bearing inside is fixed with connecting bushing, and connecting bushing is connected with the lopping electrical motor, the top of connecting bushing is provided with the lopping power plate, lopping power plate inside is provided with fixture block, and fixture block comprises guide rod and be arranged at spring on this guide rod, and an end face of guide rod is inclined plane shape.
Further, connect by connecting panel between described two rotation platforms, connecting panel is provided with two power rotating disks, be provided with two line ball damper gears between two power rotating disks, the line ball damper gear comprises cylinder, briquetting, baffle plate and deflector roll, one side of cylinder is provided with baffle plate, and the below of baffle plate is provided with briquetting, and a side of briquetting is provided with deflector roll.
Further, the motor of the limit switch of described bus cable device, the electromagnetic valve of wire-clamping device, draw gear, the electromagnetic valve of tension mechanism are connected coder and all are connected with the PLC Programmable Logic Controller with meter-measuring device, the PLC Programmable Logic Controller also is connected with relay with three frequency converters and is connected, relay one is connected with the rotating disk engine installation, frequency converter is connected with relay two, wherein two frequency converters are connected with the drive motor of lopping head, and another is connected with the motor of bus cable device.
Beneficial effect of the present invention is:
1, the present invention does not shut down, does not slow down in whole working process high speed; the centre does not need manual intervention; entirely by PLC programming control automatic operation; realize that full automaticity changes the dish band; labor strength is light, degree of automation is high, the work stable and reliable operation; do not shut down continuous production and improved production efficiency, quality is more reliable.
2, the control circuit of this reality invention adopts PLC Programmable Logic Controller and frequency converter, and control process is more accurate, and the coil that lays out is even, precision is high, high conformity, and the reliability of whole system is very high.
3, the present invention adopts lopping head coiling, and cable directly on the lopping head, be need not drum, and packing is convenient, saving resource.
4, the present invention thoroughly changes the take-up of existing single line dish, the horizontal take-up of two-wire dish, adopts the vertical take-up mode that need not drum of brand-new double plate, starts precedent, reaches world-class levels, and can promote the development of line cable industry.
Description of drawings
The below is described in further detail the present invention with reference to the accompanying drawings.
Fig. 1 is the structural representation of the described full-automatic double-ended lopping admission machine of the embodiment of the invention;
Fig. 2 is the front view of double end cam system among Fig. 1;
Fig. 3 is the lateral plan of double end cam system among Fig. 1;
Fig. 4 is the birds-eye view of double end cam system among Fig. 1;
Fig. 5 is the circuit control principle drawing of the described full-automatic double-ended lopping admission machine of the embodiment of the invention.
Among the figure:
1, operator's station; 2, meter-measuring device; 3, wire-clamping device; 4, draw gear; 5, tension mechanism; 6, bus cable device; 7, double end cam system; 8, lopping engine installation; 9, frame; 10, manipulator; 11, full automaticity band machine; 12, platen air cylinder device; 13, electronic box; 14, lopping head; 15, T-shaped support; 16, lopping power plate; 17, lopping dish; 18, dish core main body; 19, hinge; 20, pin with split pin hole; 21, dish core portable plate; 22, connecting bushing; 23, bearing seat; 24, bearing; 25, lopping electrical motor; 26, cylinder; 27, baffle plate; 28, briquetting; 29, rotor plate; 30, column gear; 31, flange shaft sleeve; 32, column; 33, line ball damper gear; 34, deflector roll; 35, rotation platform; 36, support for rotary disc; 37, driven wheel; 38, rolling disc engine installation; 39, fixture block; 40, guide rod; 41, power rotating disk; 42, connecting panel; 43, limit switch; 44, electromagnetic valve; 45, motor; 46, electromagnetic valve; 47, coder; 48, PLC Programmable Logic Controller; 49, frequency converter; 50, relay one; 51, relay two; 52, drive motor; 53, motor.
The specific embodiment
As shown in Figure 1, the described a kind of full-automatic double-ended lopping admission machine of the embodiment of the invention, comprise frame 9, one side of described frame 9 is provided with full automaticity band machine 11, the opposite side of frame 9 is provided with operator's station 1, wire-clamping device 3 and meter-measuring device 2, frame 9 is provided with double end cam system 7, the bottom of double end cam system 7 is arranged with two lopping engine installations 8, one side of double end cam system 7 is provided with manipulator 10, the opposite side of double end cam system 7 is provided with bus cable device 6, one side of bus cable device 6 is provided with draw gear 4, is provided with tension mechanism 5 between bus cable device 6 and the draw gear 4.
Shown in Fig. 2-3, described double end cam system 7 comprises column 32 and T-shaped support 15, the top of described support 32 is provided with column gear 30, the inside of column gear 30 is provided with bearing, be provided with flange shaft sleeve 31 in the bearing, because the effect of bearing, column 32 and column gear 30 can keep fixing, flange shaft sleeve 31 can rotate freely under the effect of bearing, the top of flange shaft sleeve 31 is provided with rotor plate 29, and a side of rotor plate 29 is provided with rolling disc engine installation 38, and the motor gear seat of rolling disc engine installation 38 is captiveed joint with rotor plate 29, cover motor and a retarder installed in the below of motor gear seat, fixed hub on the motor shaft, the axle sleeve two ends respectively are combined with deep groove ball bearing, and this bearing is installed on the motor gear seat, a driven wheel 37 is installed, column gear 30 engagements on this driven wheel 37 and the column 32 between the two bearings; Rolling disc 29 is provided with two symmetrical support for rotary disc 36, and support for rotary disc 36 tops are provided with 35, two rotation platforms 35 of rotation platform and are semicircle shape; Flange shaft sleeve 31 tops are provided with T-shaped support 15, T-shaped support 15 is welded by horizontal support and vertical supports, horizontal support is channel-section steel, vertical supports is that two channel-section steel opposition are welded into square tube type, vertical supports bottom welding base, be used for T-shaped support 15 is fixed on the rotor plate 29, T-shaped support 15 tops are provided with electronic box 13, electronic box 13 both sides are provided with platen air cylinder device 12, the center of two platen air cylinder devices 12 is consistent with two lopping power plate 16 centers, platen air cylinder device 12 bottoms are provided with lopping 14, lopping 14 comprises lopping dish 17, dish core main body 18 and dish core portable plate 21, dish core main body 18 tops are provided with lopping dish 17, uniform 4 pairs of parallel journal stirrups around the dish core main body 18, are connected with pin with split pin hole by the hinge 19 that cooperatively interacts between every pair of journal stirrup and are connected with dish core portable plate 21, dish core portable plate 21 with coil core main body 18 and be combined into cylindric.Described lopping engine installation 8 comprises connecting bushing 22, bearing seat 23, bearing 24 and lopping motor 25, bearing seat 23 is fixed on the rotor plate 29, bearing seat 23 is provided with two bearings 24, bearing 24 inside are fixed with connecting bushing 22, connecting bushing 22 is connected with lopping electrical motor 25, and under driving, it can rotate freely, the top of connecting bushing 22 is provided with lopping power plate 16, is furnished with a cutting knife on the power chassis of lopping power plate device, when a lopping wire-wound is full, the line ball damper gear is pressed on the lopping power plate 16 with cable, cutting knife can be with cable cutting, and lopping power plate 16 inside are provided with fixture block 39, and fixture block 39 comprises guide rod 40 and is arranged at spring on this guide rod 40, an end face of guide rod 40 is inclined plane shape, in the time of on lopping 14 descends the lopping power plate 16 that is pressed in lopping engine installation 8, guide rod 40 is subjected to the effect of lopping 14 to be forced to movement, and at this moment fixture block 39 just can clamp, there is a cutting knife on the fixture block next door, is used for cutting off electric wire.When a lopping wire-wound was full, the line ball damper gear was pressed in cable on the lopping power plate, and cutting knife can be with cable cutting.
Because platen air cylinder device 12, lopping power motor 25, line ball damper gear 33 all are fixed on above the rotor plate 29, so platen air cylinder device 12, lopping power plate 16, line ball damper gear 33 can rotate and synchronous rotary along with rotor plate 29, then keep relatively static between platen air cylinder device 12, lopping power plate 16, the line ball damper gear 33.Two lopping engine installations 8 are in the both sides of rotor plate 29, two platen air cylinder devices 12 and lopping 14, electronic box 13 are on T-shaped support 15, and T-shaped support 15 is also on rotor plate 29, when rotating disk engine installation 38 drives column 32 turntable rotation, turntable rotation drives lopping engine installation, a lopping synchronous rotary, realizes changing the dish purpose.
As shown in Figure 4, connect by connecting panel 42 between described two rotation platforms 35, and be combined into a circular flat, this circular flat is under the drive of rotor plate 29, can rotate freely, this circular flat is surrounded by two support for rotary disc 36, these two support for rotary disc 36 are fixed on the frame 9, connecting panel 42 is provided with two power rotating disks 41, power rotating disk 41 usefulness screws are fixed on the connecting bushing 22, this power rotating disk and rotation platform are at grade, be provided with two line ball damper gears 33 between two power rotating disks 41, line ball damper gear 33 comprises cylinder 26, briquetting 28, baffle plate 27 and deflector roll 34, a side of cylinder 26 is provided with baffle plate 27, the below of baffle plate 27 is provided with briquetting 28, and a side of briquetting 28 is provided with deflector roll 34.
As shown in Figure 5, control end I0, the MO of described PLC Programmable Logic Controller 48 respectively with frequency converter 49(U2) IS, GND the end be connected, the mouth Q1.0 of PLC Programmable Logic Controller 48 is connected with the coil of relay 2 51, the contact of relay 2 51 and frequency converter 49(U2) RUN, COM end be connected frequency converter 49(U2) the drive motor 52 of mouth U, V, W and a lopping 14 be connected; Control end I1, the M1 of PLC Programmable Logic Controller 48 respectively with frequency converter 49(U3) IS, GND the end be connected, 48 mouth Q1.l of the program-controlled device processed of PLC are connected with the coil of relay 2 51, the contact of relay 2 51 and frequency converter 49(U3) RUN, COM end be connected frequency converter 49(U2) the drive motor 52 of mouth U, V, W and another lopping 14 be connected; Control end V, the MI of PLC Programmable Logic Controller 48 is connected with VR, the V-end of frequency converter U4 respectively, the mouth QO.4 of PLC Programmable Logic Controller is connected with the coil of relay 2 51, the contact of relay 2 51 and frequency converter 49(U4) FX, CM the end be connected frequency converter 49(U4) mouth U, V, W be connected with the motor 53 of bus cable device 6; Mouth Q0.2, the Q0.3 of PLC Programmable Logic Controller 48 is connected with the coil of relay 1, and the contact of relay 1 is connected with rotating disk engine installation 38; The coder 47 that the electromagnetic valve 46 of the electromagnetic valve 44 of wire-clamping device 3, the motor 45 of draw gear 4, tension mechanism 5, the limit switch 43 of bus cable device 6 are connected with meter-measuring device is connected with input end I0.2, I0.6, I0.4, I0.7, the I0.3 of PLC Programmable Logic Controller 48 respectively.
PLC Programmable Logic Controller 48 adoptable models are CU314-2DP, described frequency converter 49(U2) model be S120, described frequency converter 49(U3) model be MM440.
During specific works:
First with No. 1, No. 2 two lopping heads are pressed on the lopping power plate (as shown in Figure 2, the lopping head in definition left side is No. 1, the lopping head on right side is No. 2), then with out cable on the operating line through meter-measuring device, wire-clamping device, draw gear, behind the bus cable device on No. 1 lopping head (at this moment, glass pulley is in the left side of No. 1 lopping head), start control circuit, No. 1 lopping power driven motor namely starts, driving No. 1 lopping power plate and lopping head clockwise rotates, then cable just continuously around on No. 1 lopping head (along with cable increases, No. 1 lopping power plate drive motor to constantly adjust rotating speed so that the running velocity of cable at the uniform velocity), cable on No. 1 lopping head around process in, glass pulley is being driven along the back and forth wiring move (can make the line on the lopping head arrange very evenly) of the axial work of lopping head by the screw mandrel strand oscillator.
When meter-measuring device 2 arrives certain numerical value, illustrate in No. 1 lopping 14 wire rod oneself around full, at this moment, No. 2 lopping motor 25 namely starts, driving No. 2 lopping power plates and lopping head clockwise rotates, the rotation that control circuit can be controlled the rotating disk engine installation makes the column rotation, driving rotor plate 29 makes No. 1, No. 2 two lopping heads rotation switches, reach and change the dish effect, bus cable device 6 winding displacement that still maintains the original state, then No. 1 line ball damper gear 33 descends, on the cable number of being pressed in lopping power plate 16, this moment, cable was pressed close to lopping power plate 16, along with the rotation of lopping power plate 16, on the fixture block 43 of No. 2 lopping power plates, simultaneously the cutting knife on fixture block next door is cut off the cable on No. 1 lopping head of cable cutting and is separated with the cable on No. 2 lopping heads with cable clamp.No. 1 lopping take-up finishes, and the fixture block 39 stringing heads of No. 2 lopping power plates twine cable and continue take-up along with the rotation of No. 2 lopping 14, change the dish process and finish.Then No. 1 platen air cylinder device 12 rises, driving No. 1 lopping head rises, this moment, the coil only lopping finished was stayed on No. 1 lopping power plate 16, spring drives guide rod 40 and resets, fixture block 39 unclamps, cable breaks away from fixture block, and then control circuit can be controlled manipulator 10 it is held in the palm away by full automaticity band machine 11 bands, so far changes the dish operating sequence and finishes.
Cable is changed to the working process of No. 1 lopping head and above process in like manner by No. 2 lopping heads.
The present invention is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present invention; no matter but do any variation in its shape or structure; every have identical with a application or akin technical scheme, all drops within protection scope of the present invention.
Claims (6)
1. full-automatic double-ended lopping admission machine, comprise frame (9), it is characterized in that: a side of described frame (9) is provided with full automaticity band machine (11), the opposite side of frame (9) is provided with operator's station (1), wire-clamping device (3) and meter-measuring device (2), frame (9) is provided with double end cam system (7), the bottom of double end cam system (7) is arranged with two lopping engine installations (8), one side of double end cam system (7) is provided with manipulator (10), the opposite side of double end cam system (7) is provided with bus cable device (6), one side of bus cable device (6) is provided with draw gear (4), is provided with tension mechanism (5) between bus cable device (6) and the draw gear (4); The coder (47) of the motor (45) of the limit switch (43) of bus cable device (6), the electromagnetic valve (44) of wire-clamping device (3), draw gear (4), the electromagnetic valve (46) of tension mechanism (5) and meter-measuring device (2) all is connected with PLC Programmable Logic Controller (48).
2. full-automatic double-ended lopping admission machine according to claim 1, it is characterized in that: described double end cam system (7) comprises column (32) and T-shaped support (15), the top of described support (32) is provided with column gear (30), the inside of column gear (30) is provided with flange shaft sleeve (31), the top of flange shaft sleeve (31) is provided with rotor plate (29), one side of rotor plate (29) is provided with rolling disc engine installation (38), rolling disc engine installation (38) top is provided with driven wheel (37), and driven wheel (37) is connected with a joggle with column gear (30); Rolling disc (29) is provided with symmetrical two support for rotary disc (36), and support for rotary disc (36) top is provided with rotation platform (35); Flange shaft sleeve (31) top is provided with T-shaped support (15), and T-shaped support (15) top is provided with electronic box (13).
3. full-automatic double-ended lopping admission machine according to claim 2, it is characterized in that: described electronic box (13) both sides are provided with platen air cylinder device (12), platen air cylinder device (12) bottom is provided with lopping head (14), lopping head (14) comprises lopping dish (17), dish core main body (18) and dish core portable plate (21), dish core main body (18) top is provided with lopping dish (17), dish core main body (18) is uniform four pairs of parallel journal stirrups all around, are connected 20 by the hinge (19) that cooperatively interacts with pin with split pin hole between every pair of journal stirrup) be connected with dish core portable plate (21).
4. full-automatic double-ended lopping admission machine according to claim 3, it is characterized in that: described lopping engine installation (8) comprises connecting bushing (22), bearing seat (23), bearing (24) and lopping motor (25), bearing seat (23) is fixed on the rotor plate (29), bearing seat (23) is provided with two bearings (24), bearing (24) inside is fixed with connecting bushing (22), connecting bushing (22) is connected with lopping electrical motor (25), the top of connecting bushing (22) is provided with lopping power plate (16), lopping power plate (16) inside is provided with fixture block (39), fixture block (39) comprises guide rod (40) and is arranged at spring on the guide rod (40), and an end face of guide rod (40) is inclined plane shape.
5. full-automatic double-ended lopping admission machine according to claim 4, it is characterized in that: connect by connecting panel (42) between described two rotation platforms (35), connecting panel (42) is provided with two power rotating disks (41), be provided with two line ball damper gears (33) between two power rotating disks (41), line ball damper gear (33) comprises cylinder (26), briquetting (28), baffle plate (27) and deflector roll (34), one side of cylinder (26) is provided with baffle plate (27), the below of baffle plate (27) is provided with briquetting (28), and a side of briquetting (28) is provided with deflector roll (34).
6. full-automatic double-ended lopping admission machine according to claim 5, it is characterized in that: PLC Programmable Logic Controller (48) also with three frequency converters (49) is connected with relay (50) be connected, wherein two frequency converters (49) are connected with the drive motor (52) of lopping head (14), and another frequency converter (49) is connected with the motor (53) of bus cable device (6); Relay one (50) is connected with rotating disk engine installation (38), and three frequency converters (49) are connected with respectively relay two (51).
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| CN201210564563.4A CN103010824B (en) | 2012-12-22 | 2012-12-22 | Full-automatic double-end looping wire-rewinding machine |
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| CN201210564563.4A CN103010824B (en) | 2012-12-22 | 2012-12-22 | Full-automatic double-end looping wire-rewinding machine |
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| CN103010824A true CN103010824A (en) | 2013-04-03 |
| CN103010824B CN103010824B (en) | 2015-07-22 |
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