CN105253711A - Automatic disc replacement device adopting torque motor take-up mode - Google Patents
Automatic disc replacement device adopting torque motor take-up mode Download PDFInfo
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- CN105253711A CN105253711A CN201510627164.1A CN201510627164A CN105253711A CN 105253711 A CN105253711 A CN 105253711A CN 201510627164 A CN201510627164 A CN 201510627164A CN 105253711 A CN105253711 A CN 105253711A
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- torque motor
- disc replacement
- motor take
- changing device
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- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000004804 winding Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 description 7
- 210000003298 dental enamel Anatomy 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
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Abstract
The invention relates to the technical field of automatic tooling equipment, in particular to an automatic disc replacement device adopting a torque motor take-up mode. The automatic disc replacement device comprises torque motor take-up mechanisms, a disc replacement shell, a disc replacement motor arranged on the disc replacement shell, a rotary shaft rotationally arranged on the disc replacement shell in the transverse direction, and a rotary disc rotationally connected to the front end of the disc replacement shell, wherein the center of the rotary disc is connected to the front end of the rotary shaft in a sleeving mode; the output end of the disc replacement motor is in drive connection with the rotary shaft; the two torque motor take-up mechanisms are evenly arranged on the front end face of the rotary disc in the circumferential direction. During working, one torque motor take-up mechanism works to take up wires, when the torque motor take-up mechanism finishes take-up, the disc replacement motor drives the rotary disc to rotate by 180 degrees to automatically exchange the torque motor take-up mechanism finishing take-up and the empty torque motor take-up mechanism, so that automatic disc replacement operation is achieved, the degree of automation is improved, and the disc replacement efficiency is high.
Description
Technical field:
The present invention relates to automatic jig equipment technical field, particularly relate to the automatic Nisc changing device adopting torque motor take-up mode.
Background technology:
At present, all by take-up take-up in Production of Enamel Wires, existing take-up mode is mostly moment take-up, generally adopts artificial hand to move dish mode, requires higher to the Personal Skills of operative employee, need the study through the long period, and artificial hand move dish efficiency very low, along with improving constantly of plant efficiency, the continuous quickening of speed of production, it is more and more difficult that artificial hand moves dish, cannot meet the demand of production.
Summary of the invention:
The object of the invention is to provide a kind of for the deficiencies in the prior art to change dish, improve degree of automation, change the automatic Nisc changing device coiling the high employing torque motor take-up mode of efficiency by full automaticity.
Object of the present invention is realized by following technical measures:
Adopt the automatic Nisc changing device of torque motor take-up mode, it includes torque motor take-up mechanism, change dish housing, be arranged on and change changing coil motor, transversely rotate and be arranged on the rotating shaft of changing on dish housing, be rotatably connected on the rotating disk changing dish housing forward end on dish housing, the center of rotating disk is connected on the front end of rotating shaft, the mouth changing coil motor drives connection rotating shaft, and on rotating disk front end face, circumferentially direction is evenly provided with two groups of torque motor take-up mechanisms.
Described torque motor take-up mechanism includes the take-up torque motor be fixed on rotating disk aft end face, transversely rotation and is arranged on the Wire winding shaft on rotating disk front end face, the take-up reel be socketed on Wire winding shaft, and the mouth of take-up torque motor drives and connects Wire winding shaft.
Described torque motor take-up mechanism also includes to be arranged on, and take-up reel catches line mechanism.
The present invention also includes control PLC, synchro control frequency converter, current distributor, torque motor control unit, touch-screen, synchro control frequency converter, current distributor and touch-screen are electrically connected with control PLC respectively, the take-up torque motor of two groups of torque motor take-up mechanisms is electrically connected with current distributor respectively, and synchro control frequency converter, torque motor control unit are electrically connected with current distributor respectively.
Described current distributor is arranged on rotating shaft rear end.
The present invention also includes speed detection unit, and speed detection unit is electrically connected with control PLC.
The present invention also includes position probing identifying unit, and position probing identifying unit is electrically connected with control PLC.
Described position probing identifying unit is position switch.
Beneficial effect of the present invention is: the present invention includes torque motor take-up mechanism, change dish housing, be arranged on change dish housing on change coil motor, transversely rotate the rotating shaft being arranged on and changing on dish housing, be rotatably connected on the rotating disk changing dish housing forward end, the center of rotating disk is connected on the front end of rotating shaft, the mouth changing coil motor drives connection rotating shaft, on rotating disk front end face, circumferentially direction is evenly provided with two groups of torque motor take-up mechanisms, during work, wherein take-up is carried out in the work of one group of torque motor take-up mechanism, after this torque motor take-up mechanism take-up completes, changing coil motor drives dial rotation 180 degree automatically the torque motor take-up mechanism after take-up and empty torque motor take-up mechanism to be changed over, thus realize from moving dish operation, improve degree of automation, change dish efficiency high.
Accompanying drawing illustrates:
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation before the present invention changes dish.
Fig. 3 is the structural representation that the present invention changes in dish process.
Fig. 4 is the structural representation after the present invention changes dish.
Fig. 5 is control principle drawing of the present invention.
Detailed description of the invention:
Below in conjunction with accompanying drawing, the present invention is further illustrated, as shown in Fig. 1 ~ 5, the automatic Nisc changing device of employing torque motor take-up mode provided by the invention includes torque motor take-up mechanism 2, change dish housing 1, be arranged on change dish housing 1 on change coil motor 3, transversely rotate the rotating shaft 4 being arranged on and changing on dish housing 1, be rotatably connected on the rotating disk 5 changing dish housing 1 front end, the center of rotating disk 5 is connected on the front end of rotating shaft 4, the mouth changing coil motor 3 drives connection rotating shaft 4, on rotating disk 5 front end face, circumferentially direction is evenly provided with two groups of torque motor take-up mechanisms 2.
Torque motor take-up mechanism 2 includes the take-up torque motor 21 be fixed on rotating disk 5 aft end face, transversely rotates and be arranged on the Wire winding shaft 22 on rotating disk 5 front end face, the take-up reel 23 be socketed on Wire winding shaft 22, be arranged on and take-up reel 23 catches line mechanism 24, the mouth of take-up torque motor 21 drives and connects Wire winding shaft 22, and take-up torque motor 21 work can drive Wire winding shaft 22 and take-up reel 23 to rotate to carry out take-up.
During work, wherein the take-up torque motor 21 of one group of torque motor take-up mechanism 2 works and drives take-up reel 23 to carry out take-up, after take-up reel 23 take-up of this torque motor take-up mechanism 2 completes, changing coil motor 3 drives rotating disk 5 to rotate 135 degree of arrival rate sync bits, after speed sync, rotate 45 degree more automatically catch line and change dish, automatically the torque motor take-up mechanism 2 after take-up is changed over empty torque motor take-up mechanism 2, thus realize from moving dish operation, improve degree of automation, change dish efficiency high.
The present invention also includes control PLC 6, synchro control frequency converter 7, current distributor 8, torque motor control unit 9, touch-screen 10, speed detection unit 11, position probing identifying unit 12, synchro control frequency converter 7, current distributor 8 and touch-screen 10 are electrically connected with control PLC 6 respectively, the take-up torque motor 21 of two groups of torque motor take-up mechanisms 2 is electrically connected with current distributor 8 respectively, and synchro control frequency converter 7, torque motor control unit 9 are electrically connected with current distributor 8 respectively.Current distributor 8 is arranged on rotating shaft 4 rear end.Speed detection unit 11 is electrically connected with control PLC 6, and position probing identifying unit 12 is electrically connected with control PLC 6, and position probing identifying unit 12 is position switch.
Enamel wire carries out normal take-up under torque motor take-up mode, when take-up length arrival setting value or when pressing " changing dish " key, system starts to start from moving disc program, i.e. the empty take-up reel 23 of rotation can be automatically rotated to and change dish speed sync position, and commencing speed is synchronous.Control PLC 6 automatically accesses by edited program and changes dish synchro control frequency converter 7 power supply, and disconnect the power supply of former take-up moment take-up motor, now, take-up torque motor 21 speed transfers to synchro control frequency converter 7 to control simultaneously.Have additional the speed detection unit 11 of enamel wire in system, in real time the correct velocity that enamel wire runs can be passed to control PLC 6, control PLC 6 can carry out the accurate calculating of changing dish speed according to this, and carries out the control of changing coil motor 3 rotating speed according to this.Under the instruction of control PLC 6, make take-up reel 23 rotating speed synchronous with actual linear speed, after speed sync, catch line mechanism 24 and automatically catch line, the smooth and easy take-up reel 23 being switched to sky, realize automatic tangent and change dish, whole dish process of changing is reliably safe.
Winding system be equipped with touch-screen 10 carry out programming control, each torque motor take-up mechanism 2 parameter can independently set, as take-up reel 23 select, take-up length setting, change dish setting parameter, actual line speed ratio to display etc.Each torque motor take-up mechanism 2 installation length gauging device, after take-up length arrives setting value, Nisc changing device starts automatically, carries out from moving dish work.Being provided with sound and light alarm prompting from moving dish process, reminding operating personal to note.Change dish complete after self-actuating brake, prevent the end of a thread High Rotation Speed to injure adjacent line.Each torque motor take-up mechanism 2 is provided with speed detection unit 11, the real-world operation speed of each torque motor take-up mechanism 2 of real-time detection, actual take-up speed and traction roller setting speed are carried out automatic comparison by program, control more accurately to change dish speed sync.
Working process of the present invention is:
In 1.A take-up reel 23 take-up work, its rotating speed and moment size carry out oneself's adjustment according to torque motor characteristic.
Start after 2.A take-up reel 23 is wound up into the length of setting from moving disc program, now B take-up reel 23 (blank panel) drives through changing coil motor 3, rotate 135 degree and arrive synchronous speed position, touch B take-up reel 23 position switch simultaneously, signal is sent to control PLC 6 by B take-up reel 23 position switch, and control PLC 6 starts synchronous speed program after receiving signal.
3. control PLC 6 sends instruction, the power supply of synchro control frequency converter 7 is connected after cutting off take-up torque motor 21 power supply, synchro control frequency converter 7 calculate according to control PLC 6 and given synchronous speed angle value by B take-up reel 23 adjustment of rotational speed to appraising and deciding rotating speed, wait for Next Command signal (catching line command signal).
4. when winding displacement run to change dish position after, detector switch can send signal to control PLC 6, send catch line enabled instruction to catching line mechanism 24 after control PLC 6 receives signal, change coil motor 3 to start, drive is caught line mechanism 24 action and is carried out line ball, catches line cooperation, under the condition of linear speed and take-up reel 23 synchronization, what realize smoothly changing to A take-up reel 23 from B take-up reel 23 moves dish action certainly.
5. when a set of from move disc system control a line time, change dish synchronous speed and derive from the actual speed detecting unit 11 of this line, when a set of from move disc system control many lines time, change dish synchronous speed and derive from traction constant speed roller speed detecting unit 11.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although done to explain to the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.
Claims (8)
1. adopt the automatic Nisc changing device of torque motor take-up mode, it includes torque motor take-up mechanism (2), it is characterized in that: also include and change dish housing (1), be arranged on to change and dish housing (1) changes coil motor (3), transversely rotate the rotating shaft (4) being arranged on and changing on dish housing (1), be rotatably connected on the rotating disk (5) changing dish housing (1) front end, the center of rotating disk (5) is connected on the front end of rotating shaft (4), the mouth changing coil motor (3) drives connection rotating shaft (4), on rotating disk (5) front end face, circumferentially direction is evenly provided with two groups of torque motor take-up mechanisms (2).
2. the automatic Nisc changing device of employing torque motor take-up mode according to claim 1, it is characterized in that: described torque motor take-up mechanism (2) includes the take-up torque motor (21) be fixed on rotating disk (5) aft end face, transversely rotation and is arranged on the Wire winding shaft (22) on rotating disk (5) front end face, the take-up reel (23) be socketed on Wire winding shaft (22), the mouth of take-up torque motor (21) drives and connects Wire winding shaft (22).
3. the automatic Nisc changing device of employing torque motor take-up mode according to claim 2, is characterized in that: described torque motor take-up mechanism (2) also includes to be arranged on, and take-up reel (23) catches line mechanism (24).
4. the automatic Nisc changing device of employing torque motor take-up mode according to claim 2, it is characterized in that: also include control PLC (6), synchro control frequency converter (7), current distributor (8), torque motor control unit (9), touch-screen (10), synchro control frequency converter (7), current distributor (8) and touch-screen (10) are electrically connected with control PLC (6) respectively, the take-up torque motor (21) of two groups of torque motor take-up mechanisms (2) is electrically connected with current distributor (8) respectively, synchro control frequency converter (7), torque motor control unit (9) is electrically connected with current distributor (8) respectively.
5. the automatic Nisc changing device of employing torque motor take-up mode according to claim 4, is characterized in that: described current distributor (8) is arranged on rotating shaft (4) rear end.
6. the automatic Nisc changing device of employing torque motor take-up mode according to claim 4, it is characterized in that: also include speed detection unit (11), speed detection unit (11) is electrically connected with control PLC (6).
7. the automatic Nisc changing device of employing torque motor take-up mode according to claim 4, it is characterized in that: also include position probing identifying unit (12), position probing identifying unit (12) is electrically connected with control PLC (6).
8. the automatic Nisc changing device of employing torque motor take-up mode according to claim 7, is characterized in that: described position probing identifying unit (12) is position switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510627164.1A CN105253711A (en) | 2015-09-25 | 2015-09-25 | Automatic disc replacement device adopting torque motor take-up mode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510627164.1A CN105253711A (en) | 2015-09-25 | 2015-09-25 | Automatic disc replacement device adopting torque motor take-up mode |
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| Publication Number | Publication Date |
|---|---|
| CN105253711A true CN105253711A (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510627164.1A Pending CN105253711A (en) | 2015-09-25 | 2015-09-25 | Automatic disc replacement device adopting torque motor take-up mode |
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| CN (1) | CN105253711A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106219320A (en) * | 2016-08-22 | 2016-12-14 | 江苏兴达钢帘线股份有限公司 | Head and fracture of wire prior-warning device is run under unwrapping wire steel wire release conditions |
| CN106744034A (en) * | 2016-12-15 | 2017-05-31 | 鹤山市江磁线缆有限公司 | A kind of automatic Nisc changing device and its operating method |
| CN108557565A (en) * | 2018-04-24 | 2018-09-21 | 黄山科太环保科技有限公司 | A kind of low temperature material of improved-type Medical Robot |
| CN108792806A (en) * | 2018-07-27 | 2018-11-13 | 佛山迅奥捷自动化科技有限公司 | A kind of small-sized copper wire winding mechanism automatic shearing silk mechanism |
| CN108840170A (en) * | 2018-07-27 | 2018-11-20 | 佛山迅奥捷自动化科技有限公司 | A kind of replaceable small-sized copper wire winding mechanism |
| CN108840174A (en) * | 2018-07-27 | 2018-11-20 | 佛山迅奥捷自动化科技有限公司 | A kind of small-sized copper wire winding mechanism with automatic-shearing device |
| CN108861747A (en) * | 2018-07-26 | 2018-11-23 | 太仓巨仁光伏材料有限公司 | A kind of circle photovoltaic welding strip winding device |
| CN110395615A (en) * | 2019-08-06 | 2019-11-01 | 陈思 | A kind of automatic rewinding device of rotation multi-cartridge weaving |
| CN111532898A (en) * | 2020-05-10 | 2020-08-14 | 祁迎龙 | Automatic switching equipment is coiled to steel strand wires |
| CN112723027A (en) * | 2020-12-26 | 2021-04-30 | 常州市武进华菱电工机械有限公司 | Automatic disc changing device for enameling machine |
| CN114455390A (en) * | 2022-03-21 | 2022-05-10 | 淮安精英电气科技有限公司 | Winding machine with limiting device and method |
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| CN204297820U (en) * | 2014-11-18 | 2015-04-29 | 深圳市科谱森精密机械有限公司 | A kind of lenticular wire automatic disk-changing winding device |
| CN204999418U (en) * | 2015-09-25 | 2016-01-27 | 东莞市太阳线缆设备有限公司 | That adopts that torque motors receives line mode moves a set device certainly |
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2015
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB1411004A (en) * | 1972-01-18 | 1975-10-22 | Thomson Brandt | Machines for continuously winding wire |
| US4071199A (en) * | 1976-11-10 | 1978-01-31 | Bicc Limited | Apparatus for winding wire or other elongate material |
| JPH01303274A (en) * | 1988-06-01 | 1989-12-07 | Hitachi Cable Ltd | Takeup roller for filament body and automatic transfer method thereof |
| CN202322968U (en) * | 2011-11-03 | 2012-07-11 | 江苏太阳光伏科技有限公司 | Incessant receiving tray changing device |
| CN202542577U (en) * | 2012-04-05 | 2012-11-21 | 毛建省 | Automatic plate changing rimless wire rewinding machine |
| CN103010824A (en) * | 2012-12-22 | 2013-04-03 | 江苏新技机械有限公司 | Full-automatic double-end looping wire-rewinding machine |
| CN204162193U (en) * | 2013-11-29 | 2015-02-18 | 上海裕生特种线材有限公司 | One changes dish fine rule admission machine |
| CN104261202A (en) * | 2014-09-17 | 2015-01-07 | 绍兴精功机电有限公司 | Automatically continuous carbon fiber winding device |
| CN204297820U (en) * | 2014-11-18 | 2015-04-29 | 深圳市科谱森精密机械有限公司 | A kind of lenticular wire automatic disk-changing winding device |
| CN204999418U (en) * | 2015-09-25 | 2016-01-27 | 东莞市太阳线缆设备有限公司 | That adopts that torque motors receives line mode moves a set device certainly |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106219320A (en) * | 2016-08-22 | 2016-12-14 | 江苏兴达钢帘线股份有限公司 | Head and fracture of wire prior-warning device is run under unwrapping wire steel wire release conditions |
| CN106744034A (en) * | 2016-12-15 | 2017-05-31 | 鹤山市江磁线缆有限公司 | A kind of automatic Nisc changing device and its operating method |
| CN108557565A (en) * | 2018-04-24 | 2018-09-21 | 黄山科太环保科技有限公司 | A kind of low temperature material of improved-type Medical Robot |
| CN108861747A (en) * | 2018-07-26 | 2018-11-23 | 太仓巨仁光伏材料有限公司 | A kind of circle photovoltaic welding strip winding device |
| CN108792806A (en) * | 2018-07-27 | 2018-11-13 | 佛山迅奥捷自动化科技有限公司 | A kind of small-sized copper wire winding mechanism automatic shearing silk mechanism |
| CN108840170A (en) * | 2018-07-27 | 2018-11-20 | 佛山迅奥捷自动化科技有限公司 | A kind of replaceable small-sized copper wire winding mechanism |
| CN108840174A (en) * | 2018-07-27 | 2018-11-20 | 佛山迅奥捷自动化科技有限公司 | A kind of small-sized copper wire winding mechanism with automatic-shearing device |
| CN110395615A (en) * | 2019-08-06 | 2019-11-01 | 陈思 | A kind of automatic rewinding device of rotation multi-cartridge weaving |
| CN111532898A (en) * | 2020-05-10 | 2020-08-14 | 祁迎龙 | Automatic switching equipment is coiled to steel strand wires |
| CN112723027A (en) * | 2020-12-26 | 2021-04-30 | 常州市武进华菱电工机械有限公司 | Automatic disc changing device for enameling machine |
| CN114455390A (en) * | 2022-03-21 | 2022-05-10 | 淮安精英电气科技有限公司 | Winding machine with limiting device and method |
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