CN212148034U - Plastic conduit laser spouts sign indicating number and meter rice synchronizer - Google Patents
Plastic conduit laser spouts sign indicating number and meter rice synchronizer Download PDFInfo
- Publication number
- CN212148034U CN212148034U CN202020437443.8U CN202020437443U CN212148034U CN 212148034 U CN212148034 U CN 212148034U CN 202020437443 U CN202020437443 U CN 202020437443U CN 212148034 U CN212148034 U CN 212148034U
- Authority
- CN
- China
- Prior art keywords
- code spraying
- laser
- plc system
- plastic pipeline
- encoder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 29
- 235000009566 rice Nutrition 0.000 title claims abstract description 29
- 240000007594 Oryza sativa Species 0.000 title 1
- 238000005507 spraying Methods 0.000 claims abstract description 92
- 241000209094 Oryza Species 0.000 claims abstract description 28
- 230000000694 effects Effects 0.000 claims abstract description 7
- 230000001360 synchronised effect Effects 0.000 claims abstract description 4
- 238000001125 extrusion Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 3
- 230000007257 malfunction Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000007641 inkjet printing Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
Images
Landscapes
- Ink Jet (AREA)
Abstract
The utility model relates to a plastic conduit laser spouts sign indicating number and meter rice synchronizer, include: a cutter; operating the display screen; the PLC system is used for controlling the laser inkjet printer and the cutting machine to synchronously operate according to set parameters; the laser code spraying machine is used for spraying codes on the plastic pipeline; the length-counting encoder is used for detecting the moving distance of the plastic pipeline, and the support is used for supporting the operation display screen, the PLC system, the cutting machine, the laser code spraying machine and the length-counting encoder; the operation display screen is respectively connected with the PLC system, the cutting machine and the laser code spraying machine, the PLC system is respectively connected with the laser code spraying machine, the cutting machine, the meter counting encoder and the operation display screen, and the cutting machine and the laser code spraying machine are installed on the support. The utility model discloses meter rice on every section of plastic conduit and the uniformity of spouting a yard overall arrangement can be guaranteed, the cutting signal that can correspond laser inkjet printer spouts a yard effect, cutting machine keeps synchronous and controllable.
Description
Technical Field
The utility model relates to a laser spouts a yard device, concretely relates to plastic conduit laser spouts a yard and meter rice synchronizer.
Background
An encoder system configured by the existing plastic pipeline laser code spraying machine is mainly used for ensuring the laser code spraying effect and consistency, meter counting is mainly completed by a meter counting encoder system configured on a cutting machine at the rear end of a plastic pipeline extruder for the meter counting of the plastic pipeline, and as the synchronization of the encoder of the laser code spraying machine and the meter counting encoder system is difficult to realize the consistency, namely the synchronization, for each section of plastic pipeline needing to be blanked, in order to pursue code spraying and the fact that a meter label corresponds to the length of the actual pipeline, the extrusion starting section of the plastic pipeline is reserved for each section (or each disc) when the plastic pipeline, the meter counting and the code spraying are started, and the pipeline consumption is inevitable. With the improvement of the precision requirement on the length of the plastic pipeline in the existing construction, the existing system cannot ensure the dimension of the reserved length K of the end part of each section of the plastic pipeline after blanking, so that the formulation of the precision dimension standard of the plastic pipeline is influenced, the quality grade of the plastic pipeline is influenced, and the product acceptance effect is influenced; the new quality requirements of the laser code spraying length and the code spraying content which are comprehensively and accurately reflected on the fixed-length pipeline cannot be guaranteed, namely the code spraying of the plastic pipeline is inconsistent with the rice standard; finally, the improvement of the factory quality of the plastic pipelines of enterprises is influenced, and inevitable limitation is brought to market development.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a plastic conduit laser spouts sign indicating number and meter rice synchronizer can guarantee the meter rice on every section plastic conduit and spout the uniformity of sign indicating number overall arrangement, can keep synchronous and controllable with the cutting signal that laser inkjet printer spouts a yard effect, cutting machine corresponds.
In order to achieve the above purpose, the utility model discloses there is following technical scheme:
the utility model discloses a plastic pipeline laser code spraying and metering synchronizer, which comprises a cutting machine, a display screen, a control device and a controller, wherein the cutting machine is used for cutting a plastic pipeline according to a set specification, and the display screen is used for setting cutting parameters of the cutting machine and code spraying parameters of a laser code spraying machine; the PLC system is used for controlling the laser inkjet printer and the cutting machine to synchronously operate according to set parameters; the laser code spraying machine is used for spraying codes on the plastic pipeline; the length-counting encoder is used for detecting the moving distance and length of the plastic pipeline, the support is used for supporting the operation display screen, the PLC system, the cutting machine, the laser code spraying machine and the length-counting encoder, and the cutting machine cutting head and the laser code spraying machine code spraying head are arranged above the plastic pipeline to be cut; the operation display screen is connected with the PLC system, the cutting machine and the laser inkjet printer respectively, the PLC system is connected with the laser inkjet printer, the cutting machine, the meter rice encoder and the operation display screen respectively, the operation display screen, the PLC system, the cutting machine, the laser inkjet printer and the meter rice encoder are installed on the support, the meter rice encoder is in contact with the plastic pipeline through a guide wheel I in the self-carrying, and when the plastic pipeline moves, the meter rice of the meter rice encoder is achieved through rotation of the guide wheel I.
Wherein,
the laser code spraying machine is provided with a self-contained encoder, the self-contained encoder is in contact with the plastic pipeline through a self-contained guide wheel II, when the plastic pipeline moves, the detection work of the encoder is realized through the rotation of the guide wheel II, the self-contained encoder is used for detecting the extrusion speed of the pipeline, so that laser code spraying is correspondingly matched with the running parameters of the plastic pipeline, the consistency of laser code spraying effect is ensured, and the parameter information is transmitted to the PLC system.
The support is further provided with a rotary air cylinder, a push rod is connected to the rotary air cylinder, the PLC system is electrically connected with the rotary air cylinder, the PLC system controls the rotary air cylinder to rotate after code spraying is completed, and a code spraying head of the laser code spraying machine is driven by the push rod to rotate for 30 degrees so as to ensure that the plastic pipeline cannot be damaged when the laser code spraying machine is operated by mistake.
The utility model discloses a control method of plastic conduit laser inkjet printing and meter rice synchronizer has following step:
1) the PLC system receives a reset or start signal given by the operation display screen, the metering encoder detects the moving plastic pipeline, the PLC system receives a pulse metering signal of the metering encoder, meanwhile, the position right below a code spraying head of the laser code spraying machine is defaulted to be 0 position of the plastic pipeline, meanwhile, the PLC system calculates the moving real-time length of the plastic pipeline, the real-time length is compared with the set distance L between the laser code spraying machine and the cutting machine, and when the real-time length is larger than or equal to L, the PLC system controls the cutting machine to cut the plastic pipeline, namely, the cutting of the head of the plastic pipeline is completed;
2) after the step 1) is finished, the plastic pipeline continues to move, the PLC system calculates the position of the moving plastic pipeline at which code spraying is started according to the code length M which is set by an operation display screen and needs to be sprayed by a laser code spraying machine, when the plastic pipeline reaches the code spraying position, the PLC system controls the laser code spraying machine to spray codes, the PLC system starts to calculate the length of the plastic pipeline which is moved from the beginning of code spraying, the length is compared with the set code length M, when the length of the plastic pipeline is more than or equal to M, the next position at which code spraying is started is calculated, the next position is circulated in sequence, and the position is automatically reset to zero until all marks are sprayed by the plastic pipeline; in the moving process of the plastic pipeline, the PLC system receives a meter signal of a meter encoder, and after the PLC system compares the meter signal with a meter signal set by an operation display screen, the PLC system controls a laser code spraying machine to mark a meter mark of each meter on the moving plastic pipeline; then the PLC system receives the pulse metering signal of the metering encoder again, the PLC system calculates the real-time length of the section of plastic pipeline moving from the cutting start of the head, the real-time length is compared with the length of the section of plastic pipeline set by the operation display screen, and if the length is equal to the length set by the operation display screen, the PLC system controls the cutting machine to cut the tail part of the section of plastic pipeline; and after the blanking work of the section of plastic pipeline is finished, metering, spraying codes and cutting the next section of plastic pipeline. The length of each section of plastic pipeline counted by the meter counting encoder comprises the length of the section of plastic pipeline, the distance L between the corresponding laser inkjet printer and the corresponding cutting machine on the section of plastic pipeline, the length K reserved in the front and at the back of the section of plastic pipeline, and the number of each meter on the section of plastic pipeline.
The utility model has the advantages that:
1. the device is convenient to use and simple, and the synchronization and controllability of the laser code spraying machine and the cutting signal of the plastic pipeline can be easily realized under the low-cost design;
2. for each blanked plastic pipeline, the consistency of the rice labels and laser code spraying, the consistency of K values of the reserved lengths of the plastic pipelines at the front and the back, and the consistency of meter counting precision can be achieved, and the laser code spraying and the accurate meter counting can be completed under the high-speed extrusion state of the plastic pipelines;
3. the laser code spraying machine and the cutting machine are in butt joint with the PLC system through I/O information, the I/O information transmission error is extremely small, and the laser code spraying machine is reset every time and restarts without accumulated errors, so that the code length of the laser code spraying machine and the accuracy (repeatability) of position setting are ensured, and the quality of plastic pipeline products can be greatly improved.
3. Because only the first section of plastic pipeline L is arranged, and because the consistency of each section of blanking plastic pipeline is ensured, no pipeline material is wasted in the processing process.
Drawings
Fig. 1 is a schematic diagram of a work flow chart of a control method of the present invention;
FIG. 2 is a schematic diagram of the structure of the present invention;
fig. 3 is a block diagram of an embodiment of the arrangement of the meter scale and the yard length of the 3 meter long plastic pipeline of the present invention.
In the figure, 1, a display screen is operated; 2. a PLC system; 3. a laser code spraying machine; 4. a cutter; 5. a meter-counting encoder; 6. a plastic pipe; 7. a support; 8. a rotating cylinder; 9. a cutting head of a cutting machine; 10. spraying a wharf by using a laser code spraying machine; 11. a push rod; 12. a first guide wheel; 13. a second guide wheel; 14. a laser code spraying machine encoder; 15. marking rice; l, spacing between the laser code spraying machine and the cutting machine (the first section of plastic pipeline is extruded by the extruder); m, code length; K. reserving length;
Detailed Description
The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
Referring to fig. 1-3, the utility model discloses a plastic conduit laser spouts sign indicating number and meter rice synchronizer, include: the cutting machine is used for cutting the plastic pipeline according to the set specification; the operation display screen is used for setting cutting parameters of the cutting machine and code spraying parameters of the laser code spraying machine; the PLC system is used for controlling the laser inkjet printer and the cutting machine to synchronously operate according to set parameters; the laser code spraying machine is used for spraying codes on the plastic pipeline; the length-counting encoder is used for detecting the moving distance and length of the plastic pipeline, the support is used for supporting the operation display screen, the PLC system, the cutting machine, the laser code spraying machine and the length-counting encoder, and the cutting machine cutting head and the laser code spraying machine code spraying head are arranged above the plastic pipeline to be cut; the operation display screen is connected with the PLC system, the cutting machine and the laser inkjet printer respectively, the PLC system is connected with the laser inkjet printer, the cutting machine, the meter rice encoder and the operation display screen respectively, the operation display screen, the PLC system, the cutting machine, the laser inkjet printer and the meter rice encoder are installed on the support, the meter rice encoder is in contact with the plastic pipeline through a guide wheel I in the self-carrying, and when the plastic pipeline moves, the meter rice of the meter rice encoder is achieved through rotation of the guide wheel I.
The laser code spraying machine is provided with a self-contained encoder, the self-contained encoder is in contact with the plastic pipeline through a self-contained guide wheel II, when the plastic pipeline moves, the detection work of the encoder is realized through the rotation of the guide wheel II, the self-contained encoder is used for detecting the extrusion speed of the pipeline, so that laser code spraying is correspondingly matched with the running parameters of the plastic pipeline, the consistency of laser code spraying effect is ensured, and the parameter information is transmitted to the PLC system.
Still install revolving cylinder on the support, be connected with a push rod on revolving cylinder, the PLC system is connected with revolving cylinder electricity, can be after spouting the sign indicating number completion, and the PLC system control revolving cylinder is rotatory, drives laser inkjet printer's the rotatory 90 degrees of code spraying head by the push rod to can not damage the plastic conduit work piece when guaranteeing laser inkjet printer maloperation.
The utility model discloses a control method of plastic conduit laser inkjet printing and meter rice synchronizer has following step:
1) the PLC system receives a reset or start signal given by the operation display screen, the metering encoder detects the moving plastic pipeline, the PLC system receives a pulse metering signal of the metering encoder, meanwhile, the position right below a code spraying head of the laser code spraying machine is defaulted to be 0 position of the plastic pipeline, meanwhile, the PLC system calculates the moving real-time length of the plastic pipeline, the real-time length is compared with the set distance L between the laser code spraying machine and the cutting machine, and when the real-time length is larger than or equal to L, the PLC system controls the cutting machine to cut the plastic pipeline, namely, the cutting of the head of the plastic pipeline is completed;
2) after the step 1) is finished, the plastic pipeline continues to move, the PLC system calculates the position of the moving plastic pipeline at which code spraying is started according to the code length M which is set by an operation display screen and needs to be sprayed by a laser code spraying machine, when the plastic pipeline reaches the code spraying position, the PLC system controls the laser code spraying machine to spray codes, the PLC system starts to calculate the length of the plastic pipeline which is moved from the beginning of code spraying, the length is compared with the set code length M, when the length of the plastic pipeline is more than or equal to M, the next position at which code spraying is started is calculated, the next position is circulated in sequence, and the position is automatically reset to zero until all marks are sprayed by the plastic pipeline; in the moving process of the plastic pipeline, the PLC system receives a meter signal of a meter encoder, and after the PLC system compares the meter signal with a meter signal set by an operation display screen, the PLC system controls a laser code spraying machine to mark a meter mark of each meter on the moving plastic pipeline; then the PLC system receives the pulse metering signal of the metering encoder again, the PLC system calculates the real-time length of the section of plastic pipeline moving from the cutting start of the head, the real-time length is compared with the length of the section of plastic pipeline set by the operation display screen, and if the length is equal to the length set by the operation display screen, the PLC system controls the cutting machine to cut the tail part of the section of plastic pipeline; and after the blanking work of the section of plastic pipeline is finished, metering, spraying codes and cutting the next section of plastic pipeline. The meter data of each section of plastic pipeline by the meter encoder comprises the length of the section of plastic pipeline, the distance L between the corresponding laser inkjet printer and the corresponding cutting machine on the section of plastic pipeline, the front and back reserved length K of the section of plastic pipeline, and the number of each meter on the section of plastic pipeline.
A PLC system: adopting the model XC2-16T-E product of Jiangsu Wuxi Xinjie science and technology, but not limited to the product;
a meter-counting encoder: adopts Jiangsu Wuxi shining science and technology: model ZSP3806-003G-2000BZ1-12-24C, but is not limited to this product;
operating the display screen: adopting TG765 model product of Jiangsu Wuxi Xinjie technology, but not limited to the product;
a laser code spraying machine:
suzhou Chutian photonics, model CTGD-F20BW, but is not limited to this product;
laser inkjet printer encoder: model ZSP3806-003G-2000BZ1-5L of Jiangsu Wuxi Happy science and technology is adopted, but the model is not limited to the product;
rotating the cylinder: model HRQ70, a product of airtac corporation, but is not limited to this product;
cutting machine: the product model WQG63, manufactured by Zhang hong Wuzhou machines Co., Ltd, is used, but not limited thereto.
An extruder: model SJSZ65, available from Ward mechanical science and technology, Inc., Zhang hong Kong, but not limited thereto.
And the distance L between the laser code spraying machine and the cutting machine is the distance between the position of the laser code spraying head and the position of the cutting head of the cutting machine.
As described above, the present invention can be realized more fully. The above is only the comparatively reasonable embodiment of the present invention, the protection scope of the present invention includes but is not limited thereto, and any person skilled in the art based on the technical solution of the present invention includes the insubstantial variability changes within the scope of the present invention.
Claims (3)
1. The utility model provides a plastic conduit laser spouts sign indicating number and meter rice synchronizer, includes the cutting machine for according to the plastic conduit of setting for specification cutting, its characterized in that includes: the operation display screen is used for setting cutting parameters of the cutting machine and code spraying parameters of the laser code spraying machine; the PLC system is used for controlling the laser inkjet printer and the cutting machine to synchronously operate according to set parameters; the laser code spraying machine is used for spraying codes on the plastic pipeline; the length-counting encoder is used for detecting the moving distance and length of the plastic pipeline, the support is used for supporting the operation display screen, the PLC system, the cutting machine, the laser code spraying machine and the length-counting encoder, and the cutting machine cutting head and the laser code spraying machine code spraying head are arranged above the plastic pipeline to be cut; the operation display screen is connected with PLC system, cutting machine, laser inkjet printer respectively, the PLC system respectively with laser inkjet printer, cutting machine, meter rice encoder, the operation display screen is connected, operation display screen, PLC system, cutting machine, laser inkjet printer, meter rice encoder install on the support, meter rice encoder is through the guide pulley one from the area and plastic conduit contact, and when plastic conduit removed, the meter rice of meter rice encoder was realized through the rotation of guide pulley one.
2. The plastic pipeline laser code spraying and meter counting synchronous device as claimed in claim 1, wherein: the laser code spraying machine is provided with a self-contained encoder, the self-contained encoder is in contact with the plastic pipeline through a self-contained guide wheel II, when the plastic pipeline moves, the detection work of the encoder is realized through the rotation of the guide wheel II, the self-contained encoder is used for detecting the extrusion speed of the pipeline, so that laser code spraying is correspondingly matched with the running parameters of the plastic pipeline, the consistency of laser code spraying effect is ensured, and the parameter information is transmitted to the PLC system.
3. The plastic pipeline laser code spraying and meter counting synchronous device as claimed in claim 1, wherein: the support is further provided with a rotary cylinder, the rotary cylinder is connected with a push rod, the PLC system is electrically connected with the rotary cylinder, the PLC system controls the rotary cylinder to rotate after code spraying is completed, and the push rod drives a code spraying head of the laser code spraying machine to rotate for 30 degrees so as to ensure that the plastic pipeline cannot be damaged when the laser code spraying machine malfunctions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020437443.8U CN212148034U (en) | 2020-03-30 | 2020-03-30 | Plastic conduit laser spouts sign indicating number and meter rice synchronizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020437443.8U CN212148034U (en) | 2020-03-30 | 2020-03-30 | Plastic conduit laser spouts sign indicating number and meter rice synchronizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212148034U true CN212148034U (en) | 2020-12-15 |
Family
ID=73725915
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020437443.8U Active CN212148034U (en) | 2020-03-30 | 2020-03-30 | Plastic conduit laser spouts sign indicating number and meter rice synchronizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212148034U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111301002A (en) * | 2020-03-30 | 2020-06-19 | 苏州大楚智能激光喷码设备有限公司 | Plastic pipeline laser code spraying and metering synchronization device and control method |
-
2020
- 2020-03-30 CN CN202020437443.8U patent/CN212148034U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111301002A (en) * | 2020-03-30 | 2020-06-19 | 苏州大楚智能激光喷码设备有限公司 | Plastic pipeline laser code spraying and metering synchronization device and control method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111301002B (en) | Plastic pipeline laser code spraying and metering synchronization device and control method | |
| CN101602418B (en) | Control method for labeling device | |
| CN105253711A (en) | Automatic disc replacement device adopting torque motor take-up mode | |
| CN212148034U (en) | Plastic conduit laser spouts sign indicating number and meter rice synchronizer | |
| CN204846488U (en) | Pillow package machine send membrane controlling means to mark | |
| CN206899950U (en) | A kind of mechanical axis is driven intaglio press accurately pre- chromatography device | |
| CN104275925A (en) | Positioned cold stamping system | |
| CN201334141Y (en) | Automatic labeling machine for labeling top and circumferential surfaces | |
| CN104985332B (en) | Closed detection method of laser cutting machine | |
| CN202156835U (en) | Rubber-covered optical cable repairing and rewinding machine capable of accurately metering | |
| CN201264115Y (en) | Flexible pipe blanking machine | |
| CN206528216U (en) | The cutter mechanism and printer of printer | |
| CN108145005B (en) | Using the shear spinning derotation automatic tracking method of laser detection | |
| CN206108556U (en) | FTTX production line auto -stop trades a set system | |
| CN104028581A (en) | Self-threading tape positioning device of soft tape sleeve in outlet of cold rolling and continuous annealing unit and positioning method thereof | |
| CN104777787B (en) | A kind of double-position winding machine control method | |
| CN202030087U (en) | On-line automatic measurement precise labeling linear non-setting adhesive labeling machine | |
| CN103148820A (en) | Length detection device for rotary cutter | |
| CN205183917U (en) | Panel scale system | |
| CN204999418U (en) | That adopts that torque motors receives line mode moves a set device certainly | |
| CN213499497U (en) | Laser code spraying device for controlling synchronous circulation meter counting and automatic cutting of cutting machine | |
| CN217073384U (en) | 3D printing consumables monitoring devices and use its 3D printer | |
| CN2181672Y (en) | Full-automatic yarn length meter | |
| CN220997014U (en) | A positioner that is used for cellophane and various membrane of cigarette packing | |
| CN109175548B (en) | Monitoring method and device for pipe thread forming machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |