CN204162193U - One changes dish fine rule admission machine - Google Patents

One changes dish fine rule admission machine Download PDF

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Publication number
CN204162193U
CN204162193U CN201420283539.8U CN201420283539U CN204162193U CN 204162193 U CN204162193 U CN 204162193U CN 201420283539 U CN201420283539 U CN 201420283539U CN 204162193 U CN204162193 U CN 204162193U
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CN
China
Prior art keywords
take
dish
line
winding displacement
motor
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Expired - Lifetime
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CN201420283539.8U
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Chinese (zh)
Inventor
倪建春
张晖
张家化
黄付生
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SHANGHAI YUSHENG SPECIAL WIRE CO Ltd
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SHANGHAI YUSHENG SPECIAL WIRE CO Ltd
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Priority to CN201420283539.8U priority Critical patent/CN204162193U/en
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Abstract

The utility model relates to one and changes dish fine rule admission machine, it is characterized in that: described admission machine is made up of from moving dish spooler 12-48, each from move dish spooler by one group of take-up, the gear line be connected with take-up and anchoring, catch line apparatus and winding displacement thread guide devices is formed.During use, finished wire rod is wound around rolling on drum by take-up; Winding displacement thread guide devices is responsible for the winding displacement back and forth during normal take-up, makes line proper alignment on dish tool, and simultaneously winding displacement thread guide devices also plays the effect of line being guided into ceases to be busy dish changing dish process kind; Line pulls to when changing dish by gear line and anchoring catches line position, being wound on empty drum, realizing from moving dish by catching line apparatus by line.This equipment choosing flexible force torque motor is as take-up motor, and when making take-up process from blank panel to dishful, tension force is all very steady, does not need artificial often adjustment, saves manpower.

Description

One changes dish fine rule admission machine
Technical field
The utility model relates to the technical field of Production of Enamel Wires, and specifically a kind of Intelligent type flexible is from moving dish fine rule admission machine.
Background technology
The production of enamel wire is a continuous print process, after a take-up reel tool receives full line, needs not shut down the dish tool changing to sky; This operation is for a long time all by operating personal bracing wire realization by hand; Along with enamel wire technique and the improvement of curing technology, the speed of production of enamel wire is more and more faster, which increase the manual labour intensity changing dish of operating personal, and the success ratio that dish is changed in the higher craft of speed of production is also lower, causes a large amount of wastes to production.In order to the dish that changes realized at a high speed operates, there are two kinds of ways of realization at present.The first uses original tilting pan type admission machine, is first stained with double faced adhesive tape, allows blank panel first rotate when changing dish in the bottom of ceases to be busy dish, and then line is chosen on double faced adhesive tape by operating personal take-up wheel, utilizes the viscous force of glue to be switched to by line on empty drum.This to change the simple cost of dish mode equipment low, but the bottom of often coiling line all can be stained with a layer line, cannot use, and causes great waste, and a lot of client cannot accept; Double faced adhesive tape when drum is recycled simultaneously under cleaning also pollutes the environment.It is more advanced that the second changes dish mode, is to use two frequency conversion to control two take-up stations respectively, utilizes the tension force of swing-bar mechanism feedback and control line; Utilize the rotating speed of Frequency Converter Control blank panel when changing dish, make blank panel linear velocity equal with Trace speed, then utilize thread guide devices, line is switched on blank panel.This changes dish mode and realizes automation, the light labor intensity of operating personal; But equipment needs feedback system and frequency converter, apparatus is many, mechanism is complicated, and equipment takes up an area large, and cost is high, is unfavorable for promoting.
Summary of the invention
The purpose of this utility model is to provide changing of a kind of improvement to coil fine rule admission machine, and it can overcome unreasonable structure in prior art and cause waste or mechanism's complexity, takes up an area greatly, and cost is high, is unfavorable for the some shortcomings of popularization.
To achieve these goals, the technical solution of the utility model is: one changes dish fine rule admission machine, described admission machine is provided with frame, it is characterized in that: described admission machine is made up of from moving dish spooler 12-48, each from move dish spooler by one group of take-up, the gear line be connected with take-up and anchoring, catch line apparatus and winding displacement thread guide devices is formed; Each group take-up is made up of two left and right take-up reels arranged side by side, and be provided with gear line and anchoring between left and right take-up reel, left and right take-up reel is respectively equipped with one and catches line apparatus, described winding displacement thread guide devices is arranged on the top of take-up; One group of described take-up is fixed in frame, the side of frame is fixed with major axis torque motor, the opposite side of frame is provided with left and right take-up reel, left and right take-up reel is connected by left and right line aluminium dish of catching with between frame, left and right take-up reel is fixedly connected with by the jam nut being located at left and right take-up reel end with left and right catching between line aluminium dish and major axis torque motor, left and rightly catch branch on line aluminium dish and catch wire clamp, one end of major axis torque motor is provided with speed measuring device.
During use, finished wire rod is wound around rolling on drum by take-up; Winding displacement thread guide devices is responsible for the winding displacement back and forth during normal take-up, makes line proper alignment on dish tool, and simultaneously winding displacement thread guide devices also plays the effect of line being guided into ceases to be busy dish changing dish process kind; Line pulls to when changing dish by gear line and anchoring catches line position, being wound on empty drum, realizing from moving dish by catching line apparatus by line.
This equipment choosing flexible force torque motor is as take-up motor, and when making take-up process from blank panel to dishful, tension force is all very steady, does not need artificial often adjustment, saves manpower.Simultaneously because torque motor has rolling moment automatic regulating function, so equipment does not need to use tension feedback device, make equipment simple, saved device fabrication cost.And the use of flexible force torque motor is also for providing failure-free guarantee from moving dish.Independently Cable Assembly system, makes equipment 24 head can use the dish tool take-up of different size simultaneously, and alerting ability is strong, can meet client's diversity requirements; The use of special Nisc changing device, makes two take-up stations compactly install, decreases device space size.Lead-in wire, bracing wire, the intellectuality of catching line apparatus coordinate, and achieving from moving the whole process of dish, not needing to use double faced adhesive tape, not only saved cost but also be conducive to environmental protection bottom dish tool; Intelligent automatic realization of changing dish decreases the dependence of company to skilled operation personnel, makes new employee can grasp the operating skill of equipment very soon, improves the production efficiency of company; Intelligent automaticly change the labour intensity that dish decreases operating personal simultaneously, employee is really experienced work happy.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model one embodiment.
Fig. 2 is the lateral plan of Fig. 1.
Fig. 3 is that the utility model is from the structural representation moving dish spooler.
Fig. 4 is that the utility model is from the using state schematic diagram moving dish spooler.
Fig. 5 is the structural representation of the utility model take-up.
Fig. 6 is the structural representation of the utility model winding displacement draw gear.
Fig. 7 is the structural representation of the utility model gear line and anchoring.
Fig. 8 is the structural representation of cylinder in the large gear line of the utility model and anchoring.
Detailed description of the invention:
Below in conjunction with drawings and Examples, the utility model will be further described.
The label of each accompanying drawing is expressed as follows:
1 left take-up reel, 2 catches line apparatus, 3 gear lines and anchoring, 4 right take-up reels, 5 winding displacement thread guide devices, 6 speed measuring devices, 7 gear line bars, 8 stay rods, 9 jam nuts, 10 major axis torque motors, 11 frames, 12 right sides catch that wire clamp caught by line aluminium dish, 13,14 winding displacement motors, 15 change coil motor, 16 shaft couplings, 17 screw mandrels, 18 creel stands, 19 regulate triggering block, 20 winding displacement wheel shafts, 21 synchronous wheel belt, 22 Timing Belts, 23 cylinders, 24 levers, 25 first guide pin bushings, 26 second guide pin bushings.
One described in the utility model changes dish fine rule admission machine, admission machine is provided with frame, its difference with the prior art is: described admission machine is made up of from moving dish spooler 12-48, each from move dish spooler by one group of take-up, the gear line be connected with take-up and anchoring, catch line apparatus and winding displacement thread guide devices is formed.Each group take-up is made up of two left and right take-up reels arranged side by side, and be provided with gear line and anchoring between left and right take-up reel, left and right take-up reel is respectively equipped with one and catches line apparatus, described winding displacement thread guide devices is arranged on the top of take-up.
One group of described take-up is fixed in frame, the side of frame is fixed with major axis torque motor, the opposite side of frame is provided with left and right take-up reel, left and right take-up reel is connected by left and right line aluminium dish of catching with between frame, left and right take-up reel is fixedly connected with by the jam nut being located at left and right take-up reel end with left and right catching between line aluminium dish and major axis torque motor, left and rightly catch branch on line aluminium dish and catch wire clamp, one end of major axis torque motor is provided with speed measuring device.Winding displacement thread guide devices comprises winding displacement motor and changes coil motor, and the mouth of winding displacement motor is connected with a screw mandrel, and described screw mandrel is connected with a creel stand, and creel stand is provided with and regulates triggering block and winding displacement wheel shaft, is connected between screw mandrel with winding displacement motor by shaft coupling; The mouth wheel belt synchronous with of changing coil motor is connected, and synchronous wheel belt is connected with a Timing Belt.
Described gear line and anchoring comprise cylinder and two gear line bars, are provided with a stay rod between two gear line bars, and two gear line bars are sheathed in first, second guide pin bushing respectively, are connected between first, second guide pin bushing with cylinder by lever.Two described gear line bars are connected for swingable with between lever, and the stroke of gear line bar is 15-25mm, and the stroke of stay rod is 70-90mm.
In enforcement, according to the size of the take-up reel tool size design admission machine needed, determine the Derivative limit on the left or on the right position that winding displacement goes between simultaneously.In order to cost-saving, simplified apparatus, take-up design uses torque motor, uses contact type voltage regulator to regulate the work moment of motor; Use double take-up to realize automatic disk-exchanging function, specifically see Fig. 4, product line by after cable guide pulley around on take-up drum, take-up drum to be directly contained on torque motor axle rotary wire-reeling together with motor shaft; Glass pulley is realized seesawing carrying out winding displacement by screw mandrel by winding displacement motor; During the normal take-up of right take-up reel, glass pulley is parked on the C of position; First load onto ceases to be busy dish in left take-up position, when the full needs of right take-up reel receipts change dish, ceases to be busy dish starts to rotate, glass pulley is drawn to A position by the motor that goes between, and pin rises, and stay rod draws in alignment, what make to rotate together with drum catches wire clamp and can capture line, by wire-wound on ceases to be busy dish; Last dishful stops, and glass pulley moves to position B, and left take-up reel normally works; Change dish release.
As shown in Figure 5, major axis torque motor is fixed in frame by its flange, catches line aluminium dish attachment screw and is fixed on machine shaft, catches wire clamp and is arranged on to catch on line aluminium dish and rotates together with aluminium dish; Take-up drum is pressed abd fixed on by jam nut catches on line aluminium dish and take-up motor shaft, is rotated carry out take-up by driven by motor.Label 6 is speed measuring device, for measuring the rotating speed of motor; This admission machine does not have transition driving device, the simple reliable operation of mechanism, and very large has saved equipment making and working service cost.
In normal take-up process from blank panel to dishful, that reaches the standard grade along with drum increases, take-up diameter on take-up reel increases gradually, and the process centerline velocities that enamel wire is being produced is constant, so the rotating speed of take-up reel must reduce along with the increase of take-up capacity, to ensure that the linear velocity of take-up is constant gradually.Simultaneously consistent all the time in order to ensure the pulling force of enamel wire in take-up process, the torque of motor needs to increase along with the increase of take-up reel diameter.
Torque motor is a kind of specific type of electric machine with soft mechanical characteristic and wide speed regulating range.The axle of this motor is not with constant power output power but with constant moment of force outputting power.When the load increases, the rotating speed of electrical motor can decrease automatically, and output torque increases, and keeps and load balance.So the rolling that torque motor may be used for fine rule admission machine in theory drives, but produce higher to the requirement of tension force due to fine rule, design selection must be carried out to torque motor, make motor soft and in the scope required in the change of operating rotational speed range moment of resistance.Namely need to select a kind of torque motor of flexibility for take-up.
It is PL-8, PT10, PT15 that enamel wire take-up reel tool scope is got in design, i.e. minimum blank panel diameter D min=100mm, maximum dishful diameter D max=190mm; Speed of production is 280 ~ 330m/min; Manufacturing line specification is enclosed: φ 0.05 ~ φ 0.09mm; Actual measurement enamel wire has yield limit σ during paint film 0.2=163MPa, then:
Motor speed:
n min=V min/(D max*π)=280/(0.19*3.14)=469.3rpm
n max=V max/(D min*π)=330/(0.11*3.14)=1019.1rpm
Takeup tension:
F min=50%*σ 0.2*A min=0.5*163*(0.05 2*3.14/4)=0.1599N
F max=50%*σ 0.2*A max=0.5*163*(0.09 2*3.14/4)=0.5182N
Moment under corresponding rotating speed:
φ 0.05 wire gauge: n=469.3 ~ 1019.1rpm, M=0.0088 ~ 0.0152Nm
φ 0.09 wire gauge: n=469.3 ~ 1019.1rpm, M=0.0285 ~ 0.0492Nm
Make machine operation moment during design within the scope of 0.2 ~ 0.8 times of maximum torque, work speed is in the synchronous speed interval of 0.3 ~ 0.7.Select 4 and motor, synchronous speed is 1500 rpms for this reason.Consider the friction drag of motor bearings, the maximum torque selecting motor is 0.08Nm
According to variation range and the variation relation of rotating speed and moment, in the operating rotational speed range of motor, require that the output torque of motor requires close to linear relationship, need to select the flexible force torque motor that rotor impedance is large and rotor inertia is little for this reason.
As shown in Figure 6, front and back winding displacement when this mechanism realizes normal take-up moves and changes mobile two actions of left and right lead-in wire during dish; Winding displacement motor is by shaft coupling and screw mandrel, and drive creel stand and glass pulley to do straight-line motion, when winding displacement motor rotates forward, glass pulley is goed ahead, and during winding displacement motor reversal, glass pulley moves backward, realizes winding displacement action; The width of winding displacement can realize by regulating the position of triggering block, and winding displacement wheel shaft can the front and back commutation position of rotary fine adjustment winding displacement.Change coil motor and drive whole wire-arranging mechanism sway by synchronous pulley and Timing Belt; The commutation position of winding displacement and each position of lead-in wire all adopt touchless inductance approach switch to position.
Winding displacement pitch design gets the take-up wire gauge diameter of 8 ~ 10 times, and take-up wire gauge scope is: φ 0.05 ~ φ 0.09mm; Then winding displacement moving velocity is:
V min=K min*d min*n min=8*0.05*469=187.6mm/min
V max=K max*d max*n max=10*0.09*1019=917.1mm/min
The pitch that displacement screw mandrel is got in design is 5mm, then the output speed scope of winding displacement motor is: 37.5 ~ 183.4 rpms.
Because winding displacement load is very little, so select the micro-special reducing motor of adjustable speed, power is 90W, and reduction ratio is 1:8.
In order to reduce the acute variation causing takeup tension when changing dish lead-in wire, the speed that lead-in wire is got in design is that 20mm is per second; Select XL type Timing Belt, the diameter of synchronous pulley is φ 30mm, then the rotating speed of synchronous pulley is:
n=V/(D*π)=20*60/(30*3.14)=12.74rpm
Common synchronous slowspeed machine selected by lead-in wire motor, and synchronous speed is 600rpm, and power is 50W, and in order to reduce the rotating speed of belt wheel, motor is defeated brings out the retarder of joining 1:50 reduction ratio.Lead-in wire actual speed is:
V=n*(D*π)/60=600/50*30*3.14/60=18.84mm/s
It is per second that wire speed is less than 20mm, meets designing requirement.
Because the form of adjustment in use triggering block and glass pulley position adjusts winding displacement length and location, employ simple micro-special buncher and low speed synchromotor simultaneously, the control of winding displacement and lead-in wire is simplified, and be easy to operation; Not only having saved controls cost also improves the ease for maintenance of equipment.
As shown in Figure 7,8, gear line and the function of anchoring are that what line is pulled to blank panel catches wire clamp after dish position is changed in lead-in wire arrival, and while blocks the wire clamp of catching of dishful, make line enter blank panel position and are not caught wire clamp by dishful and take away.Thread retaining mechanism design is as shown in upper left figure, and gear line bar can slide in first, second guide pin bushing, and lever can swing around fixed hinge C; When left dish take-up dishful, need wire-wound on the blank panel on the right, rack-mounted cylinders retract, pull gear line bar to push away forward, what make gear line bar height be greater than left take-up reel catches wire clamp height; Keep off after line bar is pulled to simultaneously, make the height of gear line bar catch wire clamp height lower than right take-up reel; Now stay rod bracing wire backward, then line can be caught wire clamp by right take-up reel and caught, but can not encounter left take-up reel catch wire clamp.When needs change dish by the right to the left side, gear line cylinder pushes away forward, and everything is just contrary.Catch the thickness of line aluminium dish according to take-up and catch the height of wire clamp, the stroke of design gear line bar is 20mm, and the air inlet pipe of cylinder installs independently intake-air throttle valve, for regulating the speed of gear line bar movement, preventing thread retaining mechanism moving velocity too fast and occurring damaging.
Stay rod mechanism is as with upper right figure, the cable travel of stay rod is 80mm, stay rod is directly installed on the piston rod of cylinder, seesaw together with cylinder piston rod, realize bracing wire action, in order to make line be captured, rub after preventing line from clipping aluminium dish and gear line bar, stay rod must the inside bracing wire with higher speed.
Catch line apparatus to be made up of the wire clamp of catching of catching on line aluminium dish and aluminium dish be arranged on take-up motor shaft, aluminium dish rotates together with take-up motor, makes to catch the standby power of catching line of wire holder; Do not affect normal winding displacement when designing to make to catch wire clamp, the edge designs of aluminium dish is become to have constant slope, make to catch the edge of height lower than drum of wire clamp; Simultaneously aluminium plate edge has certain width, makes line be easy to enter and catch wire clamp.Catching wire clamp uses the steel wire of 65Mn material to make, and makes to catch wire clamp and has enough elastic force, can compress the fine rule entered, be easy to again cleaning; And also can not be out of shape after repeatedly using.
Whole take-up head independently forms from moving dish winding system by 24, is applicable to the domestic bull enamelling machine generally used.Each winding system by take-up, winding displacement thread guide devices, gear line and anchoring, catch line apparatus totally four parts form.Finished wire rod is wound around rolling on drum by take-up; Winding displacement thread guide devices is responsible for the winding displacement back and forth during normal take-up, makes line proper alignment on dish tool, and simultaneously winding displacement thread guide devices also plays the effect of line being guided into ceases to be busy dish changing dish process kind; Line pulls to when changing dish and catches line position by anchoring, being wound on empty drum, realizing from moving dish by catching line apparatus by line.
This equipment choosing flexible force torque motor is as take-up motor, and when making take-up process from blank panel to dishful, tension force is all very steady, does not need artificial often adjustment, saves manpower.Simultaneously because torque motor has rolling moment automatic regulating function, so equipment does not need to use tension feedback device, make equipment simple, saved device fabrication cost.And the use of flexible force torque motor is also for providing failure-free guarantee from moving dish.Independently Cable Assembly system, makes equipment 24 head can use the dish tool take-up of different size simultaneously, and alerting ability is strong, can meet client's diversity requirements; The use of special Nisc changing device, makes two take-up stations compactly install, decreases device space size.Lead-in wire, bracing wire, the intellectuality of catching line apparatus coordinate, and achieving from moving the whole process of dish, not needing to use double faced adhesive tape, not only saved cost but also be conducive to environmental protection bottom dish tool; Intelligent automatic realization of changing dish decreases the dependence of company to skilled operation personnel, makes new employee can grasp the operating skill of equipment very soon, improves the production efficiency of company; Intelligent automaticly change the labour intensity that dish decreases operating personal simultaneously, employee is really experienced work happy.

Claims (4)

1. one kind is changed dish fine rule admission machine, described admission machine is provided with frame, it is characterized in that: described admission machine is made up of from moving dish spooler 12-48, each from move dish spooler by one group of take-up, the gear line be connected with take-up and anchoring, catch line apparatus and winding displacement thread guide devices is formed; Each group take-up is made up of two left and right take-up reels arranged side by side, and be provided with gear line and anchoring between left and right take-up reel, left and right take-up reel is respectively equipped with one and catches line apparatus, described winding displacement thread guide devices is arranged on the top of take-up; One group of described take-up is fixed in frame, the side of frame is fixed with major axis torque motor, the opposite side of frame is provided with left and right take-up reel, left and right take-up reel is connected by left and right line aluminium dish of catching with between frame, left and right take-up reel is fixedly connected with by the jam nut being located at left and right take-up reel end with left and right catching between line aluminium dish and major axis torque motor, left and rightly catch branch on line aluminium dish and catch wire clamp, one end of major axis torque motor is provided with speed measuring device.
2. one according to claim 1 changes dish fine rule admission machine, it is characterized in that: winding displacement thread guide devices comprises winding displacement motor and changes coil motor, the mouth of winding displacement motor is connected with a screw mandrel, described screw mandrel is connected with a creel stand, creel stand is provided with and regulates triggering block and winding displacement wheel shaft, is connected between screw mandrel with winding displacement motor by shaft coupling; The mouth wheel belt synchronous with of changing coil motor is connected, and synchronous wheel belt is connected with a Timing Belt.
3. one according to claim 1 changes dish fine rule admission machine, it is characterized in that: described gear line and anchoring comprise cylinder and two gear line bars, a stay rod is provided with between two gear line bars, two gear line bars are sheathed in first, second guide pin bushing respectively, are connected between first, second guide pin bushing with cylinder by lever.
4. one according to claim 3 changes dish fine rule admission machine, it is characterized in that: two described gear line bars are connected for swingable with between lever, and the stroke of gear line bar is 15-25mm, and the stroke of stay rod is 70-90mm.
CN201420283539.8U 2013-11-29 2014-05-29 One changes dish fine rule admission machine Expired - Lifetime CN204162193U (en)

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Application Number Priority Date Filing Date Title
CN201420283539.8U CN204162193U (en) 2013-11-29 2014-05-29 One changes dish fine rule admission machine

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Application Number Priority Date Filing Date Title
CN2013207764252 2013-11-29
CN201320776425 2013-11-29
CN201420283539.8U CN204162193U (en) 2013-11-29 2014-05-29 One changes dish fine rule admission machine

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105253711A (en) * 2015-09-25 2016-01-20 东莞市太阳线缆设备有限公司 Automatic disc replacement device adopting torque motor take-up mode
CN107021617A (en) * 2017-05-31 2017-08-08 江苏富春江光电有限公司 Drawing optical fibers change disk failure self-help apparatus
CN108840169A (en) * 2018-08-03 2018-11-20 东莞市太阳线缆设备有限公司 The small automatic removable disk winding system of pitch space saving
CN110077902A (en) * 2019-04-27 2019-08-02 台州威旗塑胶机械科技有限公司 A kind of coil winding machine of automatic piece supplying
CN111453546A (en) * 2020-05-12 2020-07-28 安徽高创光电通信技术有限公司 Full-automatic rubber-insulated-wire double-disc take-up machine
CN112693963A (en) * 2021-01-13 2021-04-23 佛山市顺德区盛永机械有限公司 Full-automatic take-up of horizontal rotation of triaxial

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105253711A (en) * 2015-09-25 2016-01-20 东莞市太阳线缆设备有限公司 Automatic disc replacement device adopting torque motor take-up mode
CN107021617A (en) * 2017-05-31 2017-08-08 江苏富春江光电有限公司 Drawing optical fibers change disk failure self-help apparatus
CN108840169A (en) * 2018-08-03 2018-11-20 东莞市太阳线缆设备有限公司 The small automatic removable disk winding system of pitch space saving
CN108840169B (en) * 2018-08-03 2024-03-15 东莞市太阳线缆设备有限公司 Small-spacing space-saving type automatic disc-changing wire-collecting system
CN110077902A (en) * 2019-04-27 2019-08-02 台州威旗塑胶机械科技有限公司 A kind of coil winding machine of automatic piece supplying
CN110077902B (en) * 2019-04-27 2021-02-02 台州威旗塑胶机械科技有限公司 Automatic coil winding machine of going up piece
CN111453546A (en) * 2020-05-12 2020-07-28 安徽高创光电通信技术有限公司 Full-automatic rubber-insulated-wire double-disc take-up machine
CN112693963A (en) * 2021-01-13 2021-04-23 佛山市顺德区盛永机械有限公司 Full-automatic take-up of horizontal rotation of triaxial

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