CN203406166U - Irregular annular small-diameter iron core winding machine - Google Patents
Irregular annular small-diameter iron core winding machine Download PDFInfo
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- CN203406166U CN203406166U CN201320434862.6U CN201320434862U CN203406166U CN 203406166 U CN203406166 U CN 203406166U CN 201320434862 U CN201320434862 U CN 201320434862U CN 203406166 U CN203406166 U CN 203406166U
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- iron core
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- diameter iron
- right clamping
- sleeve
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Abstract
The utility model discloses an irregular annular small-diameter iron core winding machine which comprises an overall active clamping clamp rack, a plurality of sets of coupler power driving devices, a copper wire hook pull device and a PLC control system. The irregular annular small-diameter iron core winding machine is characterized in that resin wheels at the front ends of a left clamping arm, a right clamping arm and a middle clamping arm are arranged on the same circle, a minitype air cylinder is arranged at the other ends of the left clamping arm, the right clamping arm and the middle clamping arm, a transmission rod in each coupler power drive device is composed of a sleeve arranged outside and a shaft arranged inside, a groove is milled in the axial direction of each sleeve, a rotary pin is installed on each shaft, each shaft and the corresponding sleeve move up and down along the axial direction, the power of a coupler is transmitted to the resin wheels through the shafts passing through the sleeves, the lower portion of the copper wire hook pull device is in bolt connection with a supporting frame through an air cylinder, and the PLC control system controls the rotation speed, forward rotation, reverse rotation, starting and stop of an adjustable-speed motor and the extreme position of the air cylinder. The irregular annular small-diameter iron core winding machine effectively reduces labor intensity of winding workers, shortens work time, and improves automation level.
Description
Technical field
The utility model belongs to plant equipment, particularly a kind of non-regular circular ring type minor diameter iron core coiling machine.
Background technology
At current transformer, in the coils such as reactor, what conventional iron core outside was wound around is insulating paper material, at present in order to accelerate manufacturing speed, the coated insulating paper in original outside is replaced by plastic button shell, do not need to be wound around insulating paper, but the reinforcement on plastic button shell with certain altitude, make original regular round iron core become the iron core of irregularity, then on the iron core side of rotation, supply with copper cash in a circumferential direction, the coil winding machine of existing routine can not carry out automatic rotation coiling to the iron core of this type in the market, occur turning motionless going to reinforcement place, sliding phenomenon.
At present the coil winding machine of the annular core of design, is applicable to the regular iron core of annular that diameter is larger more, and diameter that cannot coiling coiling metapore is less than the iron core of 4mm, therefore, aspect miniaturization and irregularity, cannot meet the demands.
Utility model content
For above-mentioned the deficiencies in the prior art, the utility model provides a kind of non-regular circular ring type minor diameter iron core coiling machine, can effectively reduce clamping time and the non-cutting time of iron core in coiling process, alleviate coiling workman's labour intensity and the activity duration, improve automatization level.And make this equipment can meet the coiling demand of non-regular small-bore iron core, thus improved working (machining) efficiency, productivity effect, expand the range of application of equipment.
For effectively solving the problems of the technologies described above, the technical scheme that the utility model is taked is as follows: a kind of non-regular circular ring type minor diameter iron core coiling machine, comprise workbench, whole initiatively clamp holding frame, organize shaft coupling Power Drive Unit more, copper cash hook drawing device, PLC control system, it is characterized in that: described workbench is welded at square steel by Plate Welding, described integral body initiatively clamps holding frame and comprises left and right clamping limb, transverse arm, therebetween gripping arm, the resin wheel of described left and right clamping limb and therebetween gripping arm front end is set on same circle, and the other end is provided with minitype cylinder; Described many group shaft coupling Power Drive Units comprise buncher, shaft coupling and transmission, drive link in described many group shaft coupling Power Drive Units is comprised of two parts, outside is sleeve, inside is axle, along the groove milling of sleeve axis direction, rotational pin is installed on axle, between axle and sleeve, along axis, moves up and down, the power of shaft coupling passes to resin by axle by sleeve and takes turns; Described copper cash hook drawing device comprises cylinder, electromagnetically operated valve, foot switch, crochet hook, and the bottom of described copper cash hook drawing device is connected by bolt with bracing frame by cylinder; Described PLC control system comprises PLC controller, Magnetic Induction device, and described PLC control system is controlled rotating speed, the forward or reverse of buncher, starts or stops and the extreme position of cylinder.
Further, the work top of described workbench limit is cut into the groove that form is V-arrangement or U-shaped structure.
Further, the minitype cylinder of described left and right clamping limb afterbody drives the left and right clamping limb opening and closing of left and right clamping limb, realizes opening and tightening up front end resin wheel.
Further, be the iron core of clamping different-diameter size, described cylinder initially to open size adjustable.
Further, the value of thrust of described cylinder is adjusted by the force value of input gas, and the gait of march of cylinder regulates by the size of electromagnetic valve for adjusting switch.
The utility model has the advantages of and be: this coil winding machine can be less around diameter, the iron core of outline irregularity, and in rotation process, there will not be the phenomenon that gets loose, the clamping of iron core and the roping of crochet hook hook are moving all to be realized by cylinder, do not need additionally to arrange other power set, efficient, quick and pollution-free.By adjusting the minitype cylinder of left and right clamping limb afterbody, thrust is adjusted, the oneself that also can realize thrust in motion process adjusts and compensating action, guarantees the continuity of compression, has improved operating efficiency.Three belt pulleys are driving wheel, by shaft coupling, by drive link, drive resin wheel synchronous rotary, guarantee that in rotary course, iron core there will not be slip, get loose, and extruding phenomenon.In addition, coil winding machine apparatus structure is simple, and more for convenience, implementation cost is lower for control mode.
Accompanying drawing explanation
Fig. 1 is a kind of non-regular circular ring type minor diameter iron core coiling machine project organization schematic diagram of the present utility model
Fig. 2 is a kind of non-regular circular ring type minor diameter iron core coiling machine design plan structure schematic diagram of the present utility model.。
Accompanying drawing indicates: 1-resin wheel, 2-brace table top panel, 3-resin wheel shaft, 4-brace table lower panel, 5-support column, 6-drive link, 7-lower box bracing frame, 8-minitype cylinder, 9-left and right clamping limb, 10-transverse arm, 11-therebetween gripping arm, 12-rivet, 13, 14-minitype cylinder switch, 15-motor positive and inverse switch, 16-motor speed-regulating switch, 17-Magnetic Induction device, 18-cylinder, 19-electromagnetically operated valve, 20-PLC controller, 21-crochet hook, 22-speed regulator, 23-belt pulley, 24-buncher, 25-workbench, 26-guide rod, 27-iron core, 28-foot switch, 29-bracing frame, 30-shaft coupling
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail:
As shown in Figure 1 and Figure 2, a kind of non-regular circular ring type minor diameter iron core coiling machine, comprise workbench, whole initiatively clamp holding frame, organize shaft coupling Power Drive Unit more, copper cash hook drawing device, PLC control system, it is characterized in that: described workbench 25 is welded at square steel by Plate Welding, described integral body initiatively clamps holding frame and comprises left and right clamping limb 9, transverse arm 10, therebetween gripping arm 11, the resin wheel 1 of described left and right clamping limb 9 and therebetween gripping arm 11 front ends is set on same circle, and the other end is provided with minitype cylinder 8; Described many group shaft coupling Power Drive Units comprise buncher 24, shaft coupling 30 and drive link 6, drive link 6 in described many group shaft coupling Power Drive Units is comprised of two parts, outside is sleeve, inside is axle, along the groove milling of sleeve axis direction, rotational pin is installed on axle, between axle and sleeve, along axis, moves up and down, the power of shaft coupling 30 passes to resin wheel 1 by axle by sleeve; Described copper cash hook drawing device comprises cylinder 18, electromagnetically operated valve 19, foot switch 28, crochet hook 21, and the bottom of described copper cash hook drawing device is connected by bolt with bracing frame by cylinder 18; Described PLC control system comprises PLC controller 20, Magnetic Induction device 17, and described PLC control system is controlled rotating speed, the forward or reverse of buncher 24, starts or stops and the extreme position of cylinder 18.
Further, the work top of described workbench 25 limit is cut into the groove that form is V-arrangement or U-shaped structure.
Further, the minitype cylinder 8 of described left and right clamping limb 9 afterbodys drives the left and right clamping limb opening and closing of left and right clamping limb 9, realizes opening and tightening up front end resin wheel 1.
Further, described cylinder 18 initially to open size adjustable.
Further, the value of thrust of described cylinder 18 is adjusted by the force value of input gas, and the gait of march of cylinder 18 regulates by the size of electromagnetic valve for adjusting 19 switches.
The operation principle of a kind of non-regular circular ring type minor diameter iron core coiling machine of the present utility model:
As shown in Figure 1 and Figure 2, the cylinder of a kind of non-regular circular ring type minor diameter iron core coiling machine of the present utility model is controlled triangle fixing resin wheel fixture, comprises minitype cylinder 8, left and right clamping limb 9, two transverse arms 10, therebetween gripping arm 11 and resin wheel 1.Before coiling, by the switch opens of buncher 24, press minitype cylinder switch 14 and make cylinder operation, drive left and right clamping limb 9 closures, thereby resin wheel 1 is opened, put into the iron core 27 for the treatment of coiling, again press minitype cylinder switch 14, drive left and right clamping limb 9 to open, resin wheel 1 tightens up, thereby clamp iron core 27, prepares coiling.
As shown in Figure 1, the cylinder of a kind of non-regular circular ring type minor diameter iron core coiling machine of the present utility model is controlled hook drawing mechanism, comprise cylinder 18, crochet hook 21, electromagnetically operated valve 19 and foot switch 28, when coiling starts, depress foot switch 28, cylinder 18 work, guide rod 26 moves upward to the center of iron core 27 with crochet hook 21, copper cash is put into crochet hook 21 belows, now unclamps foot switch 28, guide rod 26 moves downward extreme position with crochet hook 21, copper cash is extracted, again depress foot switch 28, cylinder 18 is task again, and next circle coiling process starts.
As shown in Figure 1, the PLC control system of a kind of non-regular circular ring type minor diameter iron core coiling machine of the present utility model, comprises PLC controller 20 and Magnetic Induction device 17.When completing first lap coiling, guide rod 26 is in lower end extreme position, now Magnetic Induction device 17 flickers, PLC controller 20 starts buncher 24 work after receiving this instruction, drive belt pulley 23 synchronously to rotate, by shaft coupling 30, by drive link 6, drive resin wheel 1 to rotate to an angle in horizontal plane.Next circle coiling process starts, iterative cycles like this, and copper cash can be wrapped on iron core 27 equably.According to threading speed speed, the rotating speed of buncher 24 can be regulated by motor speed-regulating switch 16.The coil majority of common mode ring-shaped inductors all adopts butterfly or Z-shaped winding, so the utility model is also provided with and turns to adjustable function.Turning to of motor can regulate by motor positive and inverse switch 15, meets client's difference coiling requirement.
The foregoing is only better possible embodiments of the present utility model, and unrestricted protection range of the present utility model, the equivalent structure that all utilization the utility model description and accompanying drawing content are made changes, and is all included in protection range of the present utility model.
Claims (5)
1. a non-regular circular ring type minor diameter iron core coiling machine, comprise workbench, whole initiatively clamp holding frame, organize shaft coupling Power Drive Unit more, copper cash hook drawing device, PLC control system, it is characterized in that: described workbench is welded at square steel by Plate Welding, described integral body initiatively clamps holding frame and comprises left and right clamping limb, transverse arm, therebetween gripping arm, the resin wheel of described left and right clamping limb and therebetween gripping arm front end is set on same circle, and the other end is provided with minitype cylinder; Described many group shaft coupling Power Drive Units comprise buncher, shaft coupling and transmission, drive link in described many group shaft coupling Power Drive Units is comprised of two parts, outside is sleeve, inside is axle, along the groove milling of sleeve axis direction, rotational pin is installed on axle, between axle and sleeve, along axis, moves up and down, the power of shaft coupling passes to resin by axle by sleeve and takes turns; Described copper cash hook drawing device comprises cylinder, electromagnetically operated valve, foot switch, crochet hook, and the bottom of described copper cash hook drawing device is connected by bolt with bracing frame by cylinder; Described PLC control system comprises PLC controller, Magnetic Induction device, and described PLC control system is controlled rotating speed, the forward or reverse of buncher, starts or stops and the extreme position of cylinder.
2. according to claim 1, a kind of non-regular circular ring type minor diameter iron core coiling machine, is characterized in that: a limit of the work top of described workbench is cut into the groove that form is V-arrangement or U-shaped structure.
3. according to claim 1, a kind of non-regular circular ring type minor diameter iron core coiling machine, it is characterized in that: the minitype cylinder of described left and right clamping limb afterbody drives the left and right clamping limb opening and closing of left and right clamping limb, realize opening and tightening up front end resin wheel.
4. according to claim 1, a kind of non-regular circular ring type minor diameter iron core coiling machine, is characterized in that: described cylinder initially to open size adjustable.
5. according to claim 1, a kind of non-regular circular ring type minor diameter iron core coiling machine, it is characterized in that: the value of thrust of described cylinder is adjusted by the force value of input gas, and the gait of march of cylinder regulates by the size of electromagnetic valve for adjusting switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320434862.6U CN203406166U (en) | 2013-07-20 | 2013-07-20 | Irregular annular small-diameter iron core winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320434862.6U CN203406166U (en) | 2013-07-20 | 2013-07-20 | Irregular annular small-diameter iron core winding machine |
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| Publication Number | Publication Date |
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| CN203406166U true CN203406166U (en) | 2014-01-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320434862.6U Expired - Fee Related CN203406166U (en) | 2013-07-20 | 2013-07-20 | Irregular annular small-diameter iron core winding machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103903853A (en) * | 2014-03-11 | 2014-07-02 | 徐州格利尔科技有限公司 | Large-wire-diameter magnetic ring wire hooking device |
| CN106653354A (en) * | 2017-02-27 | 2017-05-10 | 淄博计保互感器研究所（有限公司） | Loop type ring-shaped winding machine and winding method thereof |
| CN108847351A (en) * | 2018-09-29 | 2018-11-20 | 广州市番禺致丰微电器有限公司 | A kind of air defense semi-automatic magnet ring hooking machine of hook and its number system |
-
2013
- 2013-07-20 CN CN201320434862.6U patent/CN203406166U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103903853A (en) * | 2014-03-11 | 2014-07-02 | 徐州格利尔科技有限公司 | Large-wire-diameter magnetic ring wire hooking device |
| CN106653354A (en) * | 2017-02-27 | 2017-05-10 | 淄博计保互感器研究所（有限公司） | Loop type ring-shaped winding machine and winding method thereof |
| CN106653354B (en) * | 2017-02-27 | 2018-03-23 | 淄博计保互感器研究所（有限公司） | Lantern ring type loop wire winder and its method for winding |
| CN108847351A (en) * | 2018-09-29 | 2018-11-20 | 广州市番禺致丰微电器有限公司 | A kind of air defense semi-automatic magnet ring hooking machine of hook and its number system |
| CN108847351B (en) * | 2018-09-29 | 2023-12-22 | 广州市番禺致丰微电器有限公司 | Semi-automatic magnetic ring thread hooking machine of air defense hook and counting system thereof |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140122 Termination date: 20140720 |
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| EXPY | Termination of patent right or utility model |