CN104860115A - Photoelectric auto-inductive alarm type take-up machine - Google Patents

Photoelectric auto-inductive alarm type take-up machine Download PDF

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Publication number
CN104860115A
CN104860115A CN201510162029.4A CN201510162029A CN104860115A CN 104860115 A CN104860115 A CN 104860115A CN 201510162029 A CN201510162029 A CN 201510162029A CN 104860115 A CN104860115 A CN 104860115A
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China
Prior art keywords
wheel
travel switches
machine
frame
winding shaft
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Granted
Application number
CN201510162029.4A
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Chinese (zh)
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CN104860115B (en
Inventor
郝希平
吕珍龙
李雪玲
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Henan University of Science and Technology
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Henan University of Science and Technology
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Priority to CN201510162029.4A priority Critical patent/CN104860115B/en
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Publication of CN104860115B publication Critical patent/CN104860115B/en
Expired - Fee Related legal-status Critical Current
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Abstract

A photoelectric auto-inductive alarm type take-up machine comprises a frame, a driving motor, an audible-visual alarm and a PLC control system; two travel switches are arranged on a take-up shaft of the frame; the distance between the two travel switches is twice the length of a spool used for winding wires; the spool moves to and fro between the two travel switches under the action of a traction device; when a disk of the spool is in contact with the travel switches, the travel switches transmit a signal to the traction device to control the traction device to pull in the reverse direction; a reflective layer is arranged at a part, positioned between the travel switches, of the take-up shaft; a photoelectric reflection-type counter is arranged above the spool, can be matched with the reflective layer on the take-up shaft, and is used for counting the movement times of the spool between the two travel switches; the PLC control system controls the audible-visual alarm to perform audible-visual alarming according the counted value. The take-up machine avoids pulling and twisting moment of a large amount of wires, improves the qualified rate of finished products, is high in degree of automation, and comprises an automatic annunciating prompting device.

Description

A kind of photoelectricity self-induction alarm-type admission machine
Technical field
The present invention relates to a kind of admission machine of wires and cables industry rolling metal wire rod, specifically a kind of photoelectricity self-induction alarm-type admission machine.
Background technology
Along with the development of wires and cables industry, at a high speed, efficiently, low cost, Technological adaptability become pursuing a goal of manufacturing enterprise by force.Admission machine is a kind of equipment for being wound into by electric wire on double-tee take-up reel, generally comprises actuating unit, transmission device, wire-arranging mechanism and take-up mechanism.Existing admission machine mostly by wire-arranging mechanism move back and forth by treat the wire of rolling orderly around on I-beam wheel closed reel, but wire-arranging mechanism drive moving back and forth of wire cause pullling and a large amount of twist moments of copper cladding aluminum conductor.Meanwhile, because the rolling time of admission machine is longer, and it lacks corresponding automation alarm sounds device, and cause operator moment of having to observe the rolling progress of admission machine to carry out replacing and the dismounting of I-beam wheel, degree of automation is low, and wastes time and energy.
And in wire rod manufacturing enterprise, in order to ensure electric conductivity that wire is good, ductility, lightweight and lower-cost production requirement.In practice, often select to make copper-clad aluminum alloy wire and replace copper wires, achieve good practical function.But because the hardness of two kinds of metals in copper cladding aluminum conductor, ductility, thermal expansivity and mechanical characteristics etc. are not quite similar, the actions such as the pullling of the preparation process high frequency such as wire drawing, rolling, torsion change impelling the structure of copper cladding aluminum conductor, drastically influence the electricity in-use performance of finished product, when particularly reversing excessive, conductor part region also can be caused to wrap up tearing or being separated of layers of copper, reduce the qualification rate of finished product.Therefore, design a kind of structure simple, easy to use, degree of automation is high, and can pull wire and admission machine that twist moment carries out effectively eliminating real in necessary.
Summary of the invention
The technical problem to be solved in the present invention is: existing admission machine moves back and forth due to wire-arranging mechanism, cause a large amount of the pullling and twist moment of wire, when rolling compound coating plain conductor, easily cause tearing or being separated of parcel layers of copper, reduce the qualification rate of finished product, meanwhile, wire rolling degree of automation is low, lacks autoalarm suggestion device.
The present invention is for solving the problems of the technologies described above, the technical scheme adopted is: a kind of photoelectricity self-induction alarm-type admission machine, comprise frame, be arranged on the drive motor in frame, acoustooptic alarm and PLC control system, the output shaft of described drive motor is in transmission connection by the reducing gear of retarder and Wire winding shaft, this Wire winding shaft is arranged with the I-beam wheel for winding tinned wire, described frame is also provided with draw gear, this draw gear is set in Wire winding shaft traction casing by one and is connected with the disk of I-beam wheel end, described Wire winding shaft is also provided with two travel switches, distance between two travel switches is the twice of I-beam wheel length, described I-beam wheel can under the draw of draw gear, uniform movement back and forth between two travel switches, and when the disk of I-beam wheel touches travel switch, travel switch can be reverse to control it to draw gear by signal transmission,
The part of described Wire winding shaft between two travel switches is provided with the reflecting horizon of a circle for reflected light signal, the position that the top of described I-beam wheel corresponds to this reflecting horizon is also provided with a photo-electric reflection type counting machine, this counting machine can match with the reflecting horizon on Wire winding shaft, thus the number of times that I-beam wheel is moved between two travel switches is counted, described counting machine is connected with PLC control system, and PLC control system can control acoustooptic alarm according to the variable of counting machine and carry out audible and visible alarm.
One end that described traction casing is connected with I-beam wheel disk is taper type, and the front end of frustum be also provided with prevent from skidding between traction casing and I-beam wheel hold friction ring tightly.
Described frame is vertically provided with a root post, and the top of this column is provided with a perpendicular mounting rod, and described counting machine is fixed on this mounting rod.
Described drive motor and draw gear are all fixed in frame by one piece of vibration damper plate.
Beneficial effect:
1, a kind of photoelectricity self-induction alarm-type admission machine structure of the present invention is simple, easy to use, I-beam wheel is arranged in for copper cladding aluminum conductor is steady, the orderly rolling that moves back and forth of the I-beam wheel around to wire by traction, eliminating bus cable device drives wire to move back and forth pullling of generation and twist moment, improves quality of finished and the yield rate of parcel alloy lead wire.
2, a kind of photoelectricity self-induction alarm-type admission machine compact conformation of the present invention, degree of automation is high, device entire combination becomes a take-up steadily efficient with arranging of travel switch by PLC control system, acoustooptic alarm, induction type counting machine, simple and safe operation, the an organic whole of good practical effect, improves capacity rating.
3, the setting of traction casing end taper type structure in the present invention, serves the safety effect of support, guiding and auxiliary centering, friction ring the friction effectively having cushioned contact end face is set, improve the service life of device entirety.Bottom drive motor and draw gear, the setting of vibration damper plate reduces workshop noise.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Graphical indicia: 1, frame, 2, drive motor, 3, acoustooptic alarm, 4, PLC control system, 5, retarder, 6, Wire winding shaft, 7, I-beam wheel, 701, disk, 8, draw gear, 9, travel switch, 10, counting machine, 11, column, 12, vibration damper plate.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described:
A kind of photoelectricity self-induction alarm-type admission machine, comprise frame 1, be arranged on the drive motor 2 in frame 1, acoustooptic alarm 3 and PLC control system 4, the output shaft of described drive motor 2 is in transmission connection by the reducing gear of retarder 5 and Wire winding shaft 6, this Wire winding shaft 6 is arranged with the I-beam wheel 7 for winding tinned wire, described frame 1 is also provided with draw gear 8, described drive motor 2 and draw gear 8 are all fixed in frame 1 by one piece of vibration damper plate 12, this draw gear 8 is set in Wire winding shaft 6 traction casing by one and is connected with the disk 701 of I-beam wheel 7 end, one end that described traction casing is connected with I-beam wheel 7 disk 701 is taper type, and the front end of frustum be also provided with prevent from skidding between traction casing and I-beam wheel 7 hold friction ring tightly, described Wire winding shaft 6 is also provided with two travel switches 9, distance between two travel switches 9 is the twice of I-beam wheel 7 length, described I-beam wheel 7 can under the draw of draw gear 8, uniform movement back and forth between two travel switches 9, and when the disk 701 of I-beam wheel 7 touches travel switch 9, travel switch 9 can be reverse to control it to draw gear 8 by signal transmission,
The part of described Wire winding shaft 6 between two travel switches 9 is provided with the reflecting horizon of a circle for reflected light signal, the position that the top of described I-beam wheel 7 corresponds to this reflecting horizon is also provided with a photo-electric reflection type counting machine 10, this counting machine 10 can match with the reflecting horizon on Wire winding shaft 6, thus the number of times that I-beam wheel 7 is moved between two travel switches 9 is counted, described counting machine 10 is connected with PLC control system 4, and PLC control system 4 can control acoustooptic alarm 3 according to the variable of counting machine 10 and carry out audible and visible alarm.
Described frame 1 is vertically provided with a root post 11, the top of this column 11 is provided with a perpendicular mounting rod, and described counting machine 10 is fixed on this mounting rod.
I-beam wheel, when specifically using, is arranged on Wire winding shaft, then is fixedly connected on by the traction casing of draw gear on the disk of I-beam wheel one end by a kind of photoelectricity self-induction alarm-type admission machine of the present invention.Go into operation drive motor and draw gear, drive motor drives Wire winding shaft to rotate by retarder, draw gear at the uniform velocity advances while pulling I-beam wheel to make it rotate on Wire winding shaft, when arranging the end position of travel switch on I-beam wheel walks Wire winding shaft, PLC control system receives information, controls draw gear and carries out rightabout traction to I-beam wheel.In the process that I-beam wheel moves back and forth between two travel switches, admission machine just can evenly, pulsation-free by copper cladding aluminum conductor volume be located in I-beam wheel, wire does not exist in wrapup procedure to be pullled and twist moment, improve quality of finished and the yield rate of parcel alloy lead wire, good practical effect.I-beam wheel often moves back and forth a circle reflecting horizon photo-electric reflection type counting machine arranging corresponding to above this reflecting horizon that once will make Wire winding shaft is arranged and interacts once.The preset value of this counting machine be I-beam wheel rolling full time move back and forth number of times, when rolling counters forward reaches preset value, PLC control system controls audible and visible alarm device and carries out the replacing that audible and visible alarm alert carries out I-beam wheel, and device overall simple is convenient, easy operation, degree of automation is high.

Claims (4)

1. a photoelectricity self-induction alarm-type admission machine, comprise frame (1), be arranged on the drive motor (2) in frame (1), acoustooptic alarm (3) and PLC control system (4), the output shaft of described drive motor (2) is in transmission connection by the reducing gear of retarder (5) and Wire winding shaft (6), this Wire winding shaft (6) is arranged with the I-beam wheel (7) for winding tinned wire, it is characterized in that: described frame (1) is also provided with draw gear (8), this draw gear (8) is set in Wire winding shaft (6) traction casing by one and is connected with the disk (701) of I-beam wheel (7) end, described Wire winding shaft (6) is also provided with two travel switches (9), distance between two travel switches (9) is the twice of I-beam wheel (7) length, described I-beam wheel (7) can under the draw of draw gear (8), uniform movement back and forth between two travel switches (9), and when the disk (701) of I-beam wheel (7) touches travel switch (9), travel switch (9) can be reverse to control it to draw gear (8) by signal transmission,
Described Wire winding shaft (6) part be positioned between two travel switches (9) is provided with the reflecting horizon of a circle for reflected light signal, the position that the top of described I-beam wheel (7) corresponds to this reflecting horizon is also provided with a photo-electric reflection type counting machine (10), this counting machine (10) can match with the reflecting horizon on Wire winding shaft (6), thus the number of times that I-beam wheel (7) is moved between two travel switches (9) is counted, described counting machine (10) is connected with PLC control system (4), PLC control system (4) can control acoustooptic alarm (3) according to the variable of counting machine (10) and carry out audible and visible alarm.
2. a kind of photoelectricity self-induction alarm-type admission machine according to claim 1, it is characterized in that: one end that described traction casing is connected with I-beam wheel (7) disk (701) is taper type, and the front end of frustum be also provided with prevent from skidding between traction casing and I-beam wheel (7) hold friction ring tightly.
3. a kind of photoelectricity self-induction alarm-type admission machine according to claim 1, it is characterized in that: described frame (1) is vertically provided with a root post (11), the top of this column (11) is provided with a perpendicular mounting rod, and described counting machine (10) is fixed on this mounting rod.
4. a kind of photoelectricity self-induction alarm-type admission machine according to claim 1, is characterized in that: described drive motor (2) and draw gear (8) are all fixed in frame (1) by one piece of vibration damper plate (12).
CN201510162029.4A 2015-04-08 2015-04-08 A kind of photoelectricity self-induction alarm-type admission machine Expired - Fee Related CN104860115B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105936448A (en) * 2016-07-12 2016-09-14 山东省科学院自动化研究所 Emergency lighting cable pay-off and take-up length measuring device and method
CN111517158A (en) * 2020-03-24 2020-08-11 浙江露笑电子线材有限公司 Sampling device of enameled wire
CN111533019A (en) * 2020-05-09 2020-08-14 福建恒安集团有限公司 Electric control winch control system and control method thereof
CN112049474A (en) * 2020-09-07 2020-12-08 广东众科智能科技股份有限公司 Remote control protection device for household swimming pool and use method
CN112414577A (en) * 2020-11-18 2021-02-26 江苏华彤建设工程有限公司 Intelligence bus duct temperature rise monitored control system

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JPH09140017A (en) * 1995-11-10 1997-05-27 Suzuki Motor Corp Cable winding device
CN201737520U (en) * 2010-07-20 2011-02-09 俞国平 Full-automation winding machine
CN202594510U (en) * 2012-06-19 2012-12-12 成都亨通光通信有限公司 Optical fiber take-up machine provided with wire pressing wheel
CN103010824A (en) * 2012-12-22 2013-04-03 江苏新技机械有限公司 Full-automatic double-end looping wire-rewinding machine
CN203450947U (en) * 2013-08-27 2014-02-26 昆山达功电子有限公司 Winding machine
CN203728324U (en) * 2013-12-26 2014-07-23 浙江泉能纺织有限公司 Automatic wire winding machine
CN104200988A (en) * 2014-09-02 2014-12-10 中江县凯讯电子有限公司 Wire wrapping device facilitating wire wheel wire wrapping quality
CN104418158A (en) * 2013-08-30 2015-03-18 江苏中江焊丝有限公司 Device for precision winding of welding wire

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09140017A (en) * 1995-11-10 1997-05-27 Suzuki Motor Corp Cable winding device
CN201737520U (en) * 2010-07-20 2011-02-09 俞国平 Full-automation winding machine
CN202594510U (en) * 2012-06-19 2012-12-12 成都亨通光通信有限公司 Optical fiber take-up machine provided with wire pressing wheel
CN103010824A (en) * 2012-12-22 2013-04-03 江苏新技机械有限公司 Full-automatic double-end looping wire-rewinding machine
CN203450947U (en) * 2013-08-27 2014-02-26 昆山达功电子有限公司 Winding machine
CN104418158A (en) * 2013-08-30 2015-03-18 江苏中江焊丝有限公司 Device for precision winding of welding wire
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CN104200988A (en) * 2014-09-02 2014-12-10 中江县凯讯电子有限公司 Wire wrapping device facilitating wire wheel wire wrapping quality

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105936448A (en) * 2016-07-12 2016-09-14 山东省科学院自动化研究所 Emergency lighting cable pay-off and take-up length measuring device and method
CN105936448B (en) * 2016-07-12 2018-11-30 山东省科学院自动化研究所 A kind of emergency lighting drawing cable length-measuring appliance and method
CN111517158A (en) * 2020-03-24 2020-08-11 浙江露笑电子线材有限公司 Sampling device of enameled wire
CN111533019A (en) * 2020-05-09 2020-08-14 福建恒安集团有限公司 Electric control winch control system and control method thereof
CN111533019B (en) * 2020-05-09 2021-06-15 福建恒安集团有限公司 Electric control winch control system and control method thereof
CN112049474A (en) * 2020-09-07 2020-12-08 广东众科智能科技股份有限公司 Remote control protection device for household swimming pool and use method
CN112414577A (en) * 2020-11-18 2021-02-26 江苏华彤建设工程有限公司 Intelligence bus duct temperature rise monitored control system

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