CN202638671U - Robot coating system - Google Patents
Robot coating system Download PDFInfo
- Publication number
- CN202638671U CN202638671U CN 201220344559 CN201220344559U CN202638671U CN 202638671 U CN202638671 U CN 202638671U CN 201220344559 CN201220344559 CN 201220344559 CN 201220344559 U CN201220344559 U CN 201220344559U CN 202638671 U CN202638671 U CN 202638671U
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Abstract
The utility model provides a robot coating system which comprises a spraying room, a coating robot fixed inside the spraying room, a paint color changing system connected with the coating robot, and a work piece delivery device fixed inside the spraying room in a detachable manner to deliver work pieces to be coated. The spraying room comprises a spraying room body and a paint filtering device which is arranged inside the spraying room body and divides the spraying room body into a spray-coating working region and an oily dirt treatment region. The robot coating system further comprises a blowing device which is fixed on the spraying room to blow air into the spray-coating working region, and an air exhaust device and a waste gas treatment device, which are fixed in the oily dirt treatment region. The robot coating system provided by the utility model has the advantages of high safety, environmental friendliness, good spray-coating quality, high efficiency and the like.
Description
Technical field
The utility model relates to a kind of finishing system, relates in particular to a kind of robot painting system.
Background technology
In actual production, nearly all industrial products all relate to the external coating technology in its manufacture process.Traditional surface spraying technology all is to carry out with manual mode, and can produce a large amount of paint gas in this kind spraying process, and this kind paint gas not only pollutes the environment, and can have influence on the healthy of spraying workman; And this kind hand spray quality and inefficiency for the high Workpiece coating of the coating specification such as the effects on surface such as automobile, electronic product, are difficult to realize; In addition, the coating quality of traditional hand spray is subject to the impacts such as workman's technical merit, physical qualification, causes the spray rate of returning of paint operation higher, has restricted production capacity and paint woods utilization rate is low.
Therefore, be necessary to provide a kind of improved robot painting system to overcome the problems referred to above.
The utility model content
The purpose of this utility model is to provide all higher robot painting systems of a kind of safety, environmental protection, coating quality and efficient.
For realizing above-mentioned utility model purpose, the utility model provides a kind of robot painting system, comprises the spray room, is fixed on spray robot, the paint color replacing system that is connected with spray robot in the spray room and is movably fixed to and spray in the room to transport the Work transfer device of workpiece to be coated with; Described spray room comprises spray house-owner's body and is arranged on the paint filter device that sprays in house-owner's body and described spray house-owner body is divided into spraying workspace and greasy dirt treatment region; Described robot painting system also comprises and being fixed on the spray room with to the air-supply arrangement of spraying workspace air-supply and air exhausting device and the emission-control equipment that is fixed on the greasy dirt treatment region.
As further improvement of the utility model, described air-supply arrangement comprises the airduct in fan seat, pressure fan and the connection pressure fan that is fixed on spray roof section and the spraying workspace that passes into spray house-owner body.
As further improvement of the utility model, described emission-control equipment is active carbon and the glass fibre adsorption filtration felt that is arranged on the air exhausting device outside.
As further improvement of the utility model, described robot painting system also comprises the moving guide rail on the side wall of the spraying workspace that is fixed on described spray house-owner body, described moving guide rail comprises fixed mount, be arranged on line slideway on the fixed mount and pinion and rack, with the wire casing assembly of described line slideway and the movable pallet that cooperates of pinion and rack, connecting trays and be fixed on the pallet servomotor that driving tray also moves, described spray robot is fixed on the pallet of moving guide rail.
As further improvement of the utility model, described pallet is provided with to be connected with and purifies air in case the sealing malleation chamber that described servomotor is blasted when normally moving.
As further improvement of the utility model, described robot painting system comprises two described moving guide rails on relative two side walls that are fixed on spray house-owner body and is separately fixed at two spray robots on two described moving guide rails, two parallel contour settings of described moving guide rail.
As further improvement of the utility model, described spray room also comprises the ventilated lobby that connects spray house-owner's body and be positioned at the external side of spray house-owner, described paint color replacing system comprises and is arranged on the first paint system, the second paint system, the cleaning solvent system in the ventilated lobby and connects described the first paint system and the color replacing system switch board of the second petroleum system and cleaning solvent system, is equipped with in the described color replacing system switch board to regulate that color of paint changes and some proportioning valves and the solenoid electric valve of flow.
As further improvement of the utility model, described paint color replacing system also comprises to be used so that be transported to the pneumatic control agitator of the rare thick maintenance uniformity of dope viscosity on the spray robot.
As further improvement of the utility model, described Work transfer device comprise in orbit suspension chain of the track that is fixed on the spray house-owner body, activity orientation, with hang that chain fixes and in order to the fixedly positioner of workpiece to be coated with and the drive motors that the driving positioner moves.
As further improvement of the utility model, described robot painting system also comprises the robot control cabinet that is fixed on the external side of spray house-owner, and described robot control cabinet comprises programmable logic controller (PLC) and the adjusting teach box that is connected with this programmable logic controller (PLC).
The beneficial effects of the utility model are: the utility model is by adopting the spraying work of spray robot workpiece to be coated with, so that coating quality and efficient are all higher; Simultaneously, spray the separation of house-owner's body and be set to spray workspace and greasy dirt treatment region, and by air-supply arrangement, air exhausting device and emission-control equipment paint spray gas is processed, can guarantee personal safety, health, on the other hand environmental contamination reduction on the one hand; Be that the utility model robot painting system has safety, environmental protection, coating quality and efficient all than advantages of higher.
Description of drawings
Fig. 1 is the three-dimensional structure diagram that the robot painting system of the utility model one specific embodiment removes spray roof, room and part side wall;
Fig. 2 is the front view of the utility model robot painting system;
Fig. 3 is the stereogram of the spray robot in the robot painting system and moving guide rail among Fig. 1.
The specific embodiment
Below with reference to each embodiment shown in the drawings the utility model is described in detail.But these embodiments do not limit the utility model, and the conversion on the structure that those of ordinary skill in the art makes according to these embodiments, method or the function all is included in the protection domain of the present utility model.
Please refer to Fig. 1 to the preferred embodiments that Figure 3 shows that the utility model robot painting system 100.The utility model robot painting system 100 comprises spray room 1, be fixed on moving guide rail 5 in the spray room 1, be fixed on spray robot 2, the paint color replacing system 3 that is connected with spray robot 2 on the moving guide rail 5, to be movably fixed to spray room 1 interior with the Work transfer device 4 that transports workpiece to be coated with (not shown) and be arranged on the robot control cabinet 6 that sprays 1 outside, room.
Described spray room 1 comprises spray house-owner body 11, connects spray house-owner body 11 and is positioned at the ventilated lobby 12 in spray house-owner body 11 outsides and is arranged on the paint filter device 13 that sprays house-owner's body 11 and described spray house-owner body 11 is divided into spraying workspace 14 and greasy dirt treatment region 15.Described spraying workspace 14 and greasy dirt treatment region 15 are between the upper and lower every setting.Described robot painting system 100 also comprises and is fixed on spray 1 top, room with to the air-supply arrangement 7 of spraying workspace 14 air-supplies and air exhausting device 8 and the emission-control equipment 9 that is fixed on greasy dirt treatment region 15.Described air-supply arrangement 7 comprises the airduct in the spraying workspace 14 that is fixed on fan seat, pressure fan and the connection pressure fan that sprays 1 top, room and passes into spray house-owner body 11.Described emission-control equipment 9 is for being arranged on active carbon and the glass fibre adsorption filtration felt in air exhausting device 8 outsides.Spray robot 2 is when spraying, and spray room 11 inner mist of oils are adsorbed by paint filter device 13 under the positive action of wind-force from top to bottom, have both improved working environment, have guaranteed again coating quality.
Described moving guide rail 5 is fixed on the side wall of spraying workspace 14 of described spray house-owner body 11.In the present embodiment, described robot painting system 100 includes two described moving guide rails 5 on two side walls that are oppositely arranged that are fixed on spray house-owner body 11 and is separately fixed at two described spray robots 2 on two described moving guide rails 5.Two described moving guide rail 5 parallel contour settings.Each state moving guide rail 5 comprise fixed mount 51 on the paint filter device 13 that is fixed to spray house-owner body 11, be arranged on line slideway 52 on the fixed mount 51 and pinion and rack 53, with the wire casing assembly 55 of described line slideway 52 and the pinion and rack 53 movable pallets 54 that cooperate, connecting trays 54 and be fixed on the pallet 54 servomotor 56 and the planetary reducer (not shown) that driving tray 54 also moves.Two described spray robots 5 are bolted on the described pallet 54 of moving guide rail 5, can move back and forth according to the actual conditions such as different big or small and profile of workpiece to be coated with thus, thereby realize high-quality spraying.Described pallet 54 bottoms are provided with sealing malleation chamber.Be connected with the air after the purified treatment of certain pressure and flow in the described sealing malleation chamber, be to be connected with to be higher than extraneous 0.06 to 0.08MPa pressure-fired gas in the present embodiment, contact and blast with the extraneous gas that paints when preventing described servomotor 56 normal operation.The utility model is by the mounting means on the pallet 54 that spray robot 2 is configured in moving guide rail 5, can the surface of various large complicated workpiece to be coated be sprayed, and enlarges the working space of robot 2, and the work that increases robot 2 is flexible.
Described paint color replacing system 3 comprises the first paint system 31, the second paint system 32, the cleaning solvent system 33 that is arranged in the ventilated lobby 12 and the color replacing system switch board 34 that connects described the first paint system 31 and the second paint system 32 and cleaning solvent system 33.Be equipped with to regulate some proportioning valves (not shown) and the solenoid electric valve (not shown) of color of paint variation and flow in the described color replacing system switch board 34.Can by color replacing system switch board 34 according to the spraying needs, regulate flow of paint and conversion color of paint and spray again during described spray robot 2 normal operation.Described paint color replacing system 3 also comprises to be used so that be transported to the pneumatic control agitator (not shown) of the rare thick maintenance uniformity of dope viscosity on the spray robot 2.
Described Work transfer device 4 comprises suspension chain 42 on track 41 of the track 41 that is fixed on the spray house-owner body 11, activity orientation, fix with described suspension chain 42 and in order to the fixedly positioner 43 of workpiece to be coated with and the drive motors (not shown) that driving workpiece displacement 43 machines move.
Described robot control cabinet 6 is fixed in the ventilated lobby 12 in spray house-owner body 11 outsides, and comprises programmable logic controller (PLC) and the adjusting teach box that is connected with this programmable logic controller (PLC).By regulating teach box, can carry out to the spraying profile of different workpiece to be coated with teaching and reproduce, according to the variation of variation manual adjustments painting color and the control flow of paint of environment temperature and humidity.Described robot control cabinet 6 and paint color replacing system 3 are connected to spray 1 inside, room by cable and coating pipe.
The spraying process of the utility model robot painting system 100 is as follows:
At first, according to pre-set spraying color demand, to painting enough paint and the solvents of filling in the color replacing system 3;
Secondly, start air-supply arrangement 7 and air exhausting device 8 in the spray room 1, pressure fan passes into air by airduct in spray room 1, the air in the spray room 1 is got rid of by air exhausting device 8 and emission-control equipment 9;
Again, robot control cabinet 6 energisings start, simultaneously workpiece to be coated with is installed and fixed to positioner 43 outside spray room 1, arrive spray room 1 assigned address by Work transfer device 4 automatic transport, servomotor 56 on the moving guide rail 5 and planetary reducer are adjusted the attitude of pallet 54 and spray robot 2 according to the physical location of positioner 43;
Then, according to the workpiece information to be coated with on the positioner 43, in robot control cabinet 6, select pre-set off-line programing program and paint option program, will spray signal and be sent to spray robot 2, spraying operation begins; When having many positioners 43 to need spraying, previous workpiece to be coated with is when spraying work is carried out, and a rear positioner 43 installs and fixes workpiece to be coated with, in spray room 1 outer wait;
At last, after spraying work finishes, Work transfer device 4 will spray good workpiece and be transported to outside the spray room 1, next positioner 43 drives workpiece to be coated with and is transported to assigned address again, repeats aforesaid operations.
During practical application, can spraying parameter be set temporarily on the programmable logic controller (PLC) of robot control cabinet 6 as required, such as gun traffic, color of paint etc.In order to guarantee that painting gas can effectively discharge spray room 1 by emission-control equipment 9, air-supply arrangement 7 and air exhausting device 8 are in running order all the time, until spraying work is finished.Discarded paint gas along the wind flow direction, is attracted in the charcoal absorption filtration and glass fibre filter felt of exhaust port side emission-control equipment 9 under the effect of wind-force, thus protection of the environment.
In sum, the utility model robot painting system 100 adopts modular mounting means, safeguards convenient; And adopt spray robot 2 to spray and reduced length and the width that sprays room 1, improved simultaneously the utilization rate of paint.In addition, the utility model is by adopting the spraying work of spray robot 2 workpiece to be coated with, so that coating quality and efficient are all higher; Simultaneously, spray 11 separations of house-owner's body and be set to spray workspace 14 and greasy dirt treatment region 15, and process by air-supply arrangement 7, air exhausting device 8 and 9 pairs of paint spray gases of emission-control equipment, can guarantee personal safety, health, on the other hand environmental contamination reduction on the one hand; This shows that the utility model robot painting system 100 has safety, environmental protection, coating quality and efficient all than advantages of higher.
Be to be understood that, although this specification is described according to embodiment, but be not that each embodiment only comprises an independently technical scheme, this narrating mode of specification only is for clarity sake, those skilled in the art should make specification as a whole, technical scheme in each embodiment also can through appropriate combination, form other embodiments that it will be appreciated by those skilled in the art that.
Above listed a series of detailed description only is specifying for feasibility embodiment of the present utility model; they are not to limit protection domain of the present utility model, allly do not break away from equivalent embodiment or the change that the utility model skill spirit does and all should be included within the protection domain of the present utility model.
Claims (10)
1. robot painting system is characterized in that: described robot painting system comprises the spray room, is fixed on spray robot, the paint color replacing system that is connected with spray robot in the spray room and is movably fixed to and spray in the room to transport the Work transfer device of workpiece to be coated with; Described spray room comprises spray house-owner's body and is arranged on the paint filter device that sprays in house-owner's body and described spray house-owner body is divided into spraying workspace and greasy dirt treatment region; Described robot painting system also comprises and being fixed on the spray room with to the air-supply arrangement of spraying workspace air-supply and air exhausting device and the emission-control equipment that is fixed on the greasy dirt treatment region.
2. robot painting according to claim 1 system is characterized in that: described air-supply arrangement comprises fan seat, the pressure fan that is fixed on spray roof section and connects pressure fan and pass into airduct in the spraying workspace of spray house-owner body.
3. robot painting according to claim 1 system, it is characterized in that: described emission-control equipment is active carbon and the glass fibre adsorption filtration felt that is arranged on the air exhausting device outside.
4. robot painting according to claim 1 system, it is characterized in that: described robot painting system also comprises the moving guide rail on the side wall of the spraying workspace that is fixed on described spray house-owner body, described moving guide rail comprises fixed mount, be arranged on line slideway on the fixed mount and pinion and rack, with the wire casing assembly of described line slideway and the movable pallet that cooperates of pinion and rack, connecting trays and be fixed on the pallet servomotor that driving tray also moves, described spray robot is fixed on the pallet of moving guide rail.
5. robot painting according to claim 4 system is characterized in that: described pallet is provided with to be connected with and purifies air in case the sealing malleation chamber that described servomotor is blasted when normally moving.
6. robot painting according to claim 4 system, it is characterized in that: described robot painting system comprises two described moving guide rails on relative two side walls that are fixed on spray house-owner body and is separately fixed at two spray robots on two described moving guide rails, two parallel contour settings of described moving guide rail.
7. robot painting according to claim 1 system, it is characterized in that: described spray room also comprises the ventilated lobby that connects spray house-owner's body and be positioned at the external side of spray house-owner, described paint color replacing system comprises and is arranged on the first paint system, the second paint system, the cleaning solvent system in the ventilated lobby and connects described the first paint system and the color replacing system switch board of the second paint system and cleaning solvent system, is equipped with in the described color replacing system switch board to regulate that color of paint changes and some proportioning valves and the solenoid electric valve of flow.
8. robot painting according to claim 7 system is characterized in that: described paint color replacing system also comprises with so that be transported to the pneumatic control agitator of the rare thick maintenance uniformity of dope viscosity on the spray robot.
9. robot painting according to claim 1 system is characterized in that: described Work transfer device comprise in orbit suspension chain of the track that is fixed on the spray house-owner body, activity orientation, with hang that chain fixes and in order to the fixedly positioner of workpiece to be coated with and the drive motors that the driving positioner moves.
10. robot painting according to claim 1 system, it is characterized in that: described robot painting system also comprises the robot control cabinet that is fixed on the external side of spray house-owner, and described robot control cabinet comprises programmable logic controller (PLC) and the adjusting teach box that is connected with this programmable logic controller (PLC).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220344559 CN202638671U (en) | 2012-07-17 | 2012-07-17 | Robot coating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220344559 CN202638671U (en) | 2012-07-17 | 2012-07-17 | Robot coating system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202638671U true CN202638671U (en) | 2013-01-02 |
Family
ID=47407850
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220344559 Expired - Fee Related CN202638671U (en) | 2012-07-17 | 2012-07-17 | Robot coating system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202638671U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102728508A (en) * | 2012-07-17 | 2012-10-17 | 昆山华恒焊接股份有限公司 | Robot coating system |
| CN104841592A (en) * | 2015-04-09 | 2015-08-19 | 徐州德坤电气科技有限公司 | Intelligent automatic spraying unit based on digital bus and usage method thereof |
| CN107790316A (en) * | 2017-10-12 | 2018-03-13 | 广东伊雪松机器人设备有限公司 | A kind of robot automation's spray-painting plant |
| CN109174510A (en) * | 2018-11-23 | 2019-01-11 | 平湖市法埃斯铝制品有限公司 | A kind of spray equipment of antistatic aluminium material surface spraying |
-
2012
- 2012-07-17 CN CN 201220344559 patent/CN202638671U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102728508A (en) * | 2012-07-17 | 2012-10-17 | 昆山华恒焊接股份有限公司 | Robot coating system |
| CN104841592A (en) * | 2015-04-09 | 2015-08-19 | 徐州德坤电气科技有限公司 | Intelligent automatic spraying unit based on digital bus and usage method thereof |
| CN104841592B (en) * | 2015-04-09 | 2019-05-31 | 徐州德坤电气科技有限公司 | A kind of automatic spray unit of intelligence based on number bus and its application method |
| CN107790316A (en) * | 2017-10-12 | 2018-03-13 | 广东伊雪松机器人设备有限公司 | A kind of robot automation's spray-painting plant |
| CN109174510A (en) * | 2018-11-23 | 2019-01-11 | 平湖市法埃斯铝制品有限公司 | A kind of spray equipment of antistatic aluminium material surface spraying |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130102 Termination date: 20210717 |