CN107486357A - A kind of railroad car bodywork automatic spraying device - Google Patents
A kind of railroad car bodywork automatic spraying device Download PDFInfo
- Publication number
- CN107486357A CN107486357A CN201710818302.3A CN201710818302A CN107486357A CN 107486357 A CN107486357 A CN 107486357A CN 201710818302 A CN201710818302 A CN 201710818302A CN 107486357 A CN107486357 A CN 107486357A
- Authority
- CN
- China
- Prior art keywords
- vertical movement
- dust cover
- movement mechanism
- gear pump
- shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/005—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 mounted on vehicles or designed to apply a liquid on a very large surface, e.g. on the road, on the surface of large containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a kind of railroad car bodywork automatic spraying device, including：Electrostatic gun system, vertical movement mechanism, horizontal movement dolly and electric cabinet；Electrostatic gun system includes：Electrostatic gun, control main frame, gear pump and storage tank；Electrostatic gun is clamped on spray gun arm support, spray gun arm support is installed on sliding block, and the sliding block is installed in vertical movement mechanism, and vertical movement mechanism is vertically arranged to horizontal movement dolly centre position, its back is provided with pipeline supporting rack, and bottom is fixed by L-type supporting plate and horizontal movement dolly；Servomotor for driving sliding block to move vertically is installed, outside is provided with dust cover at the top of vertical movement mechanism；Electrostatic gun system, vertical movement mechanism and electric cabinet are installed on horizontal movement dolly, and whole equipment can be moved easily, small to shop, after spraying terminates, can be removed equipment, facilitate other processes to carry out.
Description
Technical field
The present invention relates to machinery and spraying technology field, more particularly to a kind of railroad car bodywork automatic spraying device.
Background technology
Passenger train external surface needs to spray specific paint to realize protection car body and purpose attractive in appearance, due to railway
Passenger car body is huge to be moved, and the spraying of traditional passenger train outer surface is general to use manual spray, but traditional manual sprays
It is primarily present following deficiency：1. operator's pistol needs frequently movement, operating efficiency is low, is not suitable for quick spray painting and makees
Industry；2. manual spray mode depends critically upon the technical merit of worker, can not ensure during the worker's operation lacked experience to spray matter
Amount；3. spray painting needs operator's field operation manually, the coating cloud that gives up seriously endangers Spray Painter's human body health；4. the spray gun selected
Type is generally normal air spray gun, and normal air spray gun paint utilization rate is low, causes to paint the wasting of resources while pollutes environment
Seriously.
The content of the invention
The present invention is directed to above-mentioned technical problem, proposes a kind of railroad car bodywork automatic spraying device.
To achieve the above objectives, it is achieved through the following technical solutions：
A kind of railroad car bodywork automatic spraying device, including：Electrostatic gun system, vertical movement mechanism, horizontal fortune
Dynamic dolly and electric cabinet；
Electrostatic gun system includes：Electrostatic gun, control main frame, gear pump and storage tank；
Electrostatic gun is clamped on spray gun arm support, and spray gun arm support is installed on sliding block, and sliding block is installed on vertical movement mechanism
On, vertical movement mechanism is vertically arranged to horizontal movement dolly centre position, and its back is provided with pipeline supporting rack, and bottom passes through
L-type supporting plate is fixed with horizontal movement dolly；Servo for driving sliding block to move vertically is installed at the top of vertical movement mechanism
Motor, outside are provided with dust cover；
Dust cover includes：Cover is placed in half-shell before the dust cover of vertical movement mechanism front end, after cover is placed in vertical movement mechanism
Half-shell and cover are placed in the dust cover end cap on vertical movement mechanism top after the dust cover at end, i.e., before dust cover after half-shell, dust cover
Half-shell and dust cover end cap, which are formed, encloses the overall dust-proof cover body of vertical movement mechanism；Half-shell after half-shell, dust cover before dust cover
Connected as one with dust cover end cap upper end by connecting frame；
Horizontal movement dolly upper end be provided with control main frame, storage tank, gear pump, electric cabinet and by control main frame, storage
Batch can, gear pump, electric cabinet cover in the shell of inside；
Gear pump is assemblied in storage tank side, and gear pump input is connected with storage tank, and gear pump output terminal passes through pipe
Line is connected with electrostatic gun；
Control main frame is loaded on storage tank side, and for controlling electrostatic gun；
Electric cabinet is installed on gear pump side, and electric cabinet inside PLC, touch-screen and switch, for electrostatic gun system
System, vertical movement mechanism and horizontal movement dolly are controlled, and gear pump, control main frame, storage tank outside are provided with shell；
Further, L-type supporting plate bottom is provided with triangle reinforcement, and this structure is used to ensure bottom bonding strength；
Further, horizontal movement dolly uses magnetic navigation electric drive vehicle structure, and top is provided with and owned with top
The switching of mechanism (electrostatic gun system, vertical movement mechanism, control main frame, storage tank, gear pump, electric cabinet and shell) connection
Plate；
Further, it is horizontal slidable fit to be used to clamp the grip block of electrostatic gun with spray gun arm support on spray gun arm support
(such as assembling form of sliding block and slide rail), this structure are used for the horizontal level for finely tuning electrostatic gun.
Further, vertical movement mechanism (is not limited to motor driven ball screws using servomotor driving screw structure
Structure), servomotor is installed on top, and motor drive controller is installed in electric cabinet.
Using the present invention of above-mentioned technical proposal, when equipment is run, coating flow, air mass flow, voltage, spray are first adjusted
Rifle is away from relevant parameters such as workpiece distance, spray gun movement velocitys, according to different automobile types, program corresponding to selection on the touchscreen, and PLC
It is according to setting program control servomotor, electrostatic gun and horizontal movement trolley travelling, the convert rotational motion of servomotor
The linear motion of vertical movement mechanism, sliding block carry spray gun vertical movement, and horizontal movement dolly is quiet along the horizontal movement of vehicle body direction
Electric spray gun performs spray painting action, until program finishes execution, completes painting process.
The present invention has advantages below：
1st, whole painting process realizes automation, and intelligence degree is high, greatly reduces the amount of labour of worker, protects simultaneously
The health of worker, spraying process is steady, film thickness is uniform, and spray efficiency is high.
2nd, improved from electrostatic gun, paint utilization rate.
3rd, electrostatic gun system, vertical movement mechanism and electric cabinet are installed on horizontal movement dolly, and whole equipment can
It is small to shop easily to move, after spraying terminates, equipment can be removed, facilitate other processes to carry out.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of specification, and in order to allow the above and other objects, features and advantages of the present invention can
Become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, describe in detail as follows.
Brief description of the drawings
Totally 4 width accompanying drawing of the invention, wherein：
Fig. 1 is the agent structure schematic diagram of the present invention；
Fig. 2 is the vertical movement mechanism schematic diagram of the present invention；
Fig. 3 is top view of the dust cover with spray gun arm support position relation of the present invention；
Fig. 4 is the overall appearance figure of the present invention.
In figure：1- connection frames；Half-shell after 2- dust covers；3- pipeline supporting racks；4- electric cabinets；5- horizontal movement dollies；6-
Gear pump；7- pinboards；8- storage tanks；9- control main frames；10- spray gun arm supports；11- electrostatic guns；Half-shell before 12- dust covers；
13- dust cover end caps；14- servomotors；15- vertical movement mechanisms；16- sliding blocks；17-L type supporting plates；18- shells.
Embodiment
A kind of railroad car bodywork automatic spraying device as shown in Figure 1, Figure 2, Figure 3 and Figure 4, including：Electrostatic gun
System, vertical movement mechanism 15, horizontal movement dolly 5 and electric cabinet 4；
Electrostatic gun system includes：Electrostatic gun 11, control main frame 9, gear pump 6 and storage tank 8；
Electrostatic gun 11 is clamped on spray gun arm support 10, and spray gun arm support 10 is installed on sliding block 16, and sliding block 16 is installed on vertical
On straight motion 15, vertical movement mechanism 15 is vertically arranged to the centre position of horizontal movement dolly 5, and its back is provided with pipeline
Support frame 3, bottom are fixed by L-type supporting plate 17 and horizontal movement dolly；The top of vertical movement mechanism 15 is provided with for driving
The servomotor 14 that movable slider 16 moves vertically, outside is provided with dust cover；
Dust cover includes：Cover is placed in half-shell 12 before the dust cover of the front end of vertical movement mechanism 15, and cover is placed in vertical movement machine
Half-shell 2 and cover are placed in the dust cover end cap 13 on the top of vertical movement mechanism 15, i.e. dust cover first half after the dust cover of the rear end of structure 15
Half-shell and dust cover end cap 13, which are formed, after shell 12, dust cover encloses the overall dust-proof cover body of vertical movement mechanism 15；Before dust cover
Half-shell 2 and the upper end of dust cover end cap 13 are connected as one by connecting frame 1 after half-shell 12, dust cover；
The upper end of horizontal movement dolly 5 is provided with control main frame 9, storage tank 8, gear pump 6, electric cabinet 4 and leads control
Machine 9, storage tank 8, gear pump 6, electric cabinet 4 cover in the shell 18 of inside；
Gear pump 6 is assemblied in the side of storage tank 8, and the input of gear pump 6 is connected with storage tank 8, and the output end of gear pump 6 is led to
Pipeline is crossed to be connected with electrostatic gun 11；
Control main frame 9 is loaded on the side of storage tank 8, and for controlling electrostatic gun 11；
Electric cabinet 4 is installed on the side of gear pump 6, and the inside PLC of electric cabinet 4, touch-screen and switch, for electrostatic gun
System, vertical movement mechanism 15 and horizontal movement dolly 5 are controlled, and gear pump 6, control main frame 9, the outside of storage tank 8 are installed
There is shell 18；
Further, the bottom of L-type supporting plate 17 is provided with triangle reinforcement, and this structure is used to ensure bottom bonding strength；
Further, horizontal movement dolly 5 uses magnetic navigation electric drive vehicle structure, and top is provided with and owned with top
Mechanism (electrostatic gun system, vertical movement mechanism 15, control main frame 9, storage tank 8, gear pump 6, electric cabinet 4 and shell 18) is even
The pinboard 7 connect；
Further, the grip block for being used to clamp electrostatic gun 11 on spray gun arm support 10 slides with spray gun arm support 10 to be horizontal
Assemble (such as assembling form of sliding block and slide rail), this structure is used for the horizontal level for finely tuning electrostatic gun 11.
Further, vertical movement mechanism 15 (is not limited to motor driven ball silk using servomotor driving screw structure
Bumper structure), servomotor is installed on top, and motor drive controller is installed in electric cabinet.
Using the present invention of above-mentioned technical proposal, when equipment is run, coating flow, air mass flow, voltage, spray are first adjusted
Rifle is away from relevant parameters such as workpiece distance, spray gun movement velocitys, according to different automobile types, program corresponding to selection on the touchscreen, and PLC
Run according to setting program control servomotor 14, electrostatic gun 11 and horizontal movement dolly 5, the rotary motion of servomotor 14
It is converted into the linear motion of vertical movement mechanism 15, sliding block 16 carries spray gun vertical movement, and horizontal movement dolly 5 is along vehicle body direction
Horizontal movement, electrostatic gun 11 performs spray painting action, until program finishes execution, completes painting process.
The above described is only a preferred embodiment of the present invention, any formal limitation not is made to the present invention, though
So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any to be familiar with this professional technology people
Member without departing from the scope of the present invention, when the technology contents using the disclosure above make it is a little change or be modified to
The equivalent embodiment of equivalent variations, as long as being the content without departing from technical solution of the present invention, the technical spirit pair according to the present invention
Any simple modification, equivalent change and modification made for any of the above embodiments, in the range of still falling within technical solution of the present invention.
Claims (3)
- A kind of 1. railroad car bodywork automatic spraying device, it is characterised in that including：Electrostatic gun system, vertical movement machine Structure, horizontal movement dolly and electric cabinet；The electrostatic gun system includes：Electrostatic gun, control main frame, gear pump and storage tank；The electrostatic gun is clamped on spray gun arm support, and the spray gun arm support is installed on sliding block, and the sliding block is installed on vertically On motion, the vertical movement mechanism is vertically arranged to horizontal movement dolly centre position, and its back is provided with pipeline branch Support, bottom are fixed by L-type supporting plate and horizontal movement dolly；It is provided with the top of vertical movement mechanism for driving sliding block to hang down The servomotor directly moved, outside are provided with dust cover；The dust cover includes：Cover is placed in half-shell before the dust cover of vertical movement mechanism front end, after cover is placed in vertical movement mechanism Half-shell and cover are placed in the dust cover end cap on vertical movement mechanism top after the dust cover at end, i.e., before dust cover after half-shell, dust cover Half-shell and dust cover end cap, which are formed, encloses the overall dust-proof cover body of vertical movement mechanism；Half-shell after half-shell, dust cover before dust cover Connected as one with dust cover end cap upper end by connecting frame；The horizontal movement dolly upper end be provided with control main frame, storage tank, gear pump, electric cabinet and by control main frame, storage Batch can, gear pump, electric cabinet cover in the shell of inside；The gear pump is assemblied in storage tank side, and gear pump input is connected with storage tank, and gear pump output terminal passes through pipe Line is connected with electrostatic gun；The control main frame is loaded on storage tank side, and for controlling electrostatic gun；The electric cabinet is installed on gear pump side, and electric cabinet inside PLC, touch-screen and switch, for electrostatic gun system System, vertical movement mechanism and horizontal movement dolly are controlled, and the gear pump, control main frame, storage tank outside are provided with outside Shell.
- A kind of 2. railroad car bodywork automatic spraying device according to claim 1, it is characterised in that：The L-type branch Fagging bottom is provided with triangle reinforcement.
- A kind of 3. railroad car bodywork automatic spraying device according to claim 1 or 2, it is characterised in that：The horizontal movement dolly uses magnetic navigation electric drive vehicle structure, and top is provided with what is be connected with all mechanisms in top Pinboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710818302.3A CN107486357A (en) | 2017-09-12 | 2017-09-12 | A kind of railroad car bodywork automatic spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710818302.3A CN107486357A (en) | 2017-09-12 | 2017-09-12 | A kind of railroad car bodywork automatic spraying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107486357A true CN107486357A (en) | 2017-12-19 |
Family
ID=60652379
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710818302.3A Pending CN107486357A (en) | 2017-09-12 | 2017-09-12 | A kind of railroad car bodywork automatic spraying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107486357A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714501A (en) * | 2018-06-19 | 2018-10-30 | 惠州市新视觉实业有限公司 | A kind of adjustable automatic spray color machine easy to operation |
| CN112387449A (en) * | 2020-09-27 | 2021-02-23 | 北京华科恒润智能科技有限公司 | Vehicle body spraying equipment, vehicle body spraying method and vehicle body spraying device |
| CN116329045A (en) * | 2023-01-31 | 2023-06-27 | 进宝复合新材料科技(无锡)有限公司 | Electrostatic spraying control process for spraying sealing layer on surface of electroplated product |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6015046A (en) * | 1983-07-06 | 1985-01-25 | Toyo Kikai Kinzoku Kk | Spray robot of die parting material for die casting |
| JPH1028902A (en) * | 1996-07-16 | 1998-02-03 | Nippon Sanso Kk | Fluid jetting device |
| CN101569880A (en) * | 2008-05-02 | 2009-11-04 | 三星重工业株式会社 | Coating apparatus capable of controlling mixing ratio and method thereof |
| CN204710629U (en) * | 2015-06-09 | 2015-10-21 | 舟山市智海技术开发有限公司 | A kind of lift electrostatic spraying device |
| CN105214876A (en) * | 2015-09-29 | 2016-01-06 | 深圳瑞和建筑装饰股份有限公司 | From mobile spray robot |
| CN205701221U (en) * | 2016-04-19 | 2016-11-23 | 晋江市罗威涂装科技有限公司 | A kind of reciprocating elevator sprayed |
| CN106938232A (en) * | 2017-04-25 | 2017-07-11 | 重庆左岸环境服务股份有限公司 | A kind of trunk quickly goes up grey equipment |
| CN207839241U (en) * | 2017-12-29 | 2018-09-11 | 四川东阁科技有限公司 | A kind of full-automatic paint spraying system |
-
2017
- 2017-09-12 CN CN201710818302.3A patent/CN107486357A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6015046A (en) * | 1983-07-06 | 1985-01-25 | Toyo Kikai Kinzoku Kk | Spray robot of die parting material for die casting |
| JPH1028902A (en) * | 1996-07-16 | 1998-02-03 | Nippon Sanso Kk | Fluid jetting device |
| CN101569880A (en) * | 2008-05-02 | 2009-11-04 | 三星重工业株式会社 | Coating apparatus capable of controlling mixing ratio and method thereof |
| CN204710629U (en) * | 2015-06-09 | 2015-10-21 | 舟山市智海技术开发有限公司 | A kind of lift electrostatic spraying device |
| CN105214876A (en) * | 2015-09-29 | 2016-01-06 | 深圳瑞和建筑装饰股份有限公司 | From mobile spray robot |
| CN205701221U (en) * | 2016-04-19 | 2016-11-23 | 晋江市罗威涂装科技有限公司 | A kind of reciprocating elevator sprayed |
| CN106938232A (en) * | 2017-04-25 | 2017-07-11 | 重庆左岸环境服务股份有限公司 | A kind of trunk quickly goes up grey equipment |
| CN207839241U (en) * | 2017-12-29 | 2018-09-11 | 四川东阁科技有限公司 | A kind of full-automatic paint spraying system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714501A (en) * | 2018-06-19 | 2018-10-30 | 惠州市新视觉实业有限公司 | A kind of adjustable automatic spray color machine easy to operation |
| CN112387449A (en) * | 2020-09-27 | 2021-02-23 | 北京华科恒润智能科技有限公司 | Vehicle body spraying equipment, vehicle body spraying method and vehicle body spraying device |
| CN116329045A (en) * | 2023-01-31 | 2023-06-27 | 进宝复合新材料科技(无锡)有限公司 | Electrostatic spraying control process for spraying sealing layer on surface of electroplated product |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171219 |
|
| RJ01 | Rejection of invention patent application after publication |