CN202097065U - Movable combined dry-type paint spray chamber capable of spraying and baking for parts of small and medium-sized machine tools - Google Patents

Movable combined dry-type paint spray chamber capable of spraying and baking for parts of small and medium-sized machine tools Download PDF

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CN202097065U
CN202097065U CN201120184350XU CN201120184350U CN202097065U CN 202097065 U CN202097065 U CN 202097065U CN 201120184350X U CN201120184350X U CN 201120184350XU CN 201120184350 U CN201120184350 U CN 201120184350U CN 202097065 U CN202097065 U CN 202097065U
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air supply
spray booth
air
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王明磊
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SIPPR Engineering Group Co Ltd
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No 6 Institute of Project Planning and Research of Machinery Industry
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    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

本实用新型公开了一种用于中小型机床零部件的移动式组合干式喷烘两用喷漆室,包括干式喷漆室体,以及设置在喷漆室体外的空调送风系统和风机排风系统,空调送风系统通过送风装置与喷漆室体内部相连通;在喷漆室体后部设置有漆雾处理装置;喷漆室体为上敞式结构,其顶部为结构相同、可相向移动的两组移动送风装置。移动送风装置为双侧双驱结构,外侧沿地面轨道行走,内侧沿设置在喷漆室体后部的轨道行走。空调送风系统为两组空调机组,分别通过管路与两组移动送风装置相连通。本实用新型的优点在于该喷漆室非常适用于中小批量、零部件及整机的涂装,上敞开式结构方便组装,室体顶部采用两组移动送风装置,降低了生产成本,提高了车间面积利用率。

The utility model discloses a mobile combined dry-type spray-drying dual-purpose paint spray booth for small and medium-sized machine tool parts, comprising a dry paint spray booth body, an air-conditioning air supply system and a fan exhaust system arranged outside the paint spray booth , the air-conditioning air supply system communicates with the interior of the spray booth body through the air supply device; a paint mist treatment device is installed at the rear of the spray booth body; Group mobile air supply device. The mobile air supply device is a double-sided double-drive structure, the outer side walks along the ground track, and the inner side walks along the track set at the rear of the spray booth. The air-conditioning air supply system consists of two sets of air-conditioning units, which are respectively connected with two sets of mobile air supply devices through pipelines. The advantage of the utility model is that the spray booth is very suitable for small and medium batches, parts and complete machine coating, the upper open structure is convenient for assembly, and two sets of mobile air supply devices are used on the top of the room body, which reduces production costs and improves workshop efficiency. area utilization.

Description

用于中小型机床零部件的移动式组合干式喷烘两用喷漆室Mobile combined dry-type spray-dry dual-purpose spray booth for small and medium-sized machine tool parts

技术领域 technical field

本实用新型涉及喷漆室,尤其是涉及一种用于中小型机床零部件的移动式组合干式喷烘两用喷漆室。 The utility model relates to a paint spraying booth, in particular to a mobile combined dry spraying and drying dual-purpose paint spraying booth for small and medium-sized machine tool parts.

背景技术 Background technique

机床零部件重量重、批量小,生产不均衡,主要依靠车间起重机械转运。当进入喷漆工序时,如果送入大型喷漆室进行喷涂烘干工作,由于不能满负荷工作,造成能源及原材料的极大浪费,同时大型喷漆室既不方便移动,占地面积也较大。 Machine tool parts are heavy, small in batches, and unbalanced in production. They mainly rely on workshop hoisting machinery for transport. When entering the painting process, if it is sent to a large spray booth for spraying and drying work, it cannot work at full capacity, resulting in a great waste of energy and raw materials. At the same time, the large spray booth is not convenient to move and occupies a large area.

发明内容 Contents of the invention

本实用新型的目的在于提供一种结构紧凑、组合自由、分段送排风、提高车间面积利用率的用于中小型机床零部件的移动式组合干式喷烘两用喷漆室。 The purpose of the utility model is to provide a mobile combined dry spraying and drying dual-purpose paint spray booth for small and medium machine tool parts, which has a compact structure, free combination, segmental air supply and exhaust, and improves the utilization rate of the workshop area.

为实现上述目的,本实用新型可采取下述技术方案: In order to achieve the above object, the utility model can take the following technical solutions:

本实用新型所述的用于中小型机床零部件的移动式组合干式喷烘两用喷漆室,包括干式喷漆室体,以及设置在喷漆室体外的空调送风系统和风机排风系统,所述空调送风系统通过送风装置与喷漆室体内部相连通;在喷漆室体后部设置有漆雾处理装置;所述喷漆室体为上敞式结构,其顶部为结构相同、可相向移动的两组移动送风装置。 The mobile combined dry-type spray-drying dual-purpose spray booth for small and medium-sized machine tool parts described in the utility model includes a dry spray booth body, and an air-conditioning air supply system and a fan exhaust system arranged outside the spray booth. The air-conditioning air supply system communicates with the interior of the spray booth body through the air supply device; a paint mist treatment device is installed at the rear of the spray booth body; Two sets of moving air supply devices.

所述移动送风装置为双侧双驱结构,其外侧沿地面轨道行走,内侧沿设置在喷漆室体后部的轨道行走。 The mobile air supply device is a double-sided double-drive structure, the outer side of which runs along the ground track, and the inner side runs along the track arranged at the rear of the spray booth body.

所述空调送风系统为两组空调机组,分别通过管路与两组移动送风装置相连通。 The air-conditioning air supply system consists of two sets of air-conditioning units, which are respectively connected with two sets of mobile air-supply devices through pipelines.

所述喷漆室体内部四周铺设格栅地板,中部放置工件平台。 A grid floor is laid around the interior of the spray booth, and a workpiece platform is placed in the middle.

本实用新型的优点在于该喷漆室非常适用于中小批量、中小型机床零部件及整机的涂装工作(包括机车车辆、起重机械、重型机械、煤矿机械等产品零部件的涂装),上敞开式结构的喷漆室体方便组装,室体顶部采用两组移动送风装置,移开后方便车间内工件的调运,关闭后形成完整的上送下抽喷漆室;自由组合的分段送排风结构,避免了大马拉小车的浪费现象,降低了生产成本,也提高了车间面积利用率。 The advantage of the utility model is that the spray booth is very suitable for small and medium-sized batches, small and medium-sized machine tool parts and complete machine painting work (including the painting of rolling stock, hoisting machinery, heavy machinery, coal mining machinery and other product parts), The upper open structure of the spray booth is easy to assemble. Two sets of mobile air supply devices are used on the top of the room. After being removed, it is convenient for the transportation of workpieces in the workshop. After closing, a complete upper feeding and lower pumping spray booth is formed; The exhaust structure avoids the waste of large horse-drawn carts, reduces production costs, and improves the utilization rate of the workshop area.

附图说明 Description of drawings

图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.

图2是喷漆室体关闭后的结构示意图。 Fig. 2 is a schematic diagram of the structure of the spray booth body after it is closed.

具体实施方式 Detailed ways

如图1、2所示,本实用新型所述的用于中小型机床零部件的移动式组合干式喷烘两用喷漆室,包括干式喷漆室体1,以及设置在喷漆室体1外的空调送风系统和风机排风系统,所述空调送风系统通过送风装置与喷漆室体1内部相连通;在喷漆室体1后部设置有漆雾处理装置2;为方便车间内部工件的调运,喷漆室体1为上敞式结构,其顶部为结构相同、可相向移动的两组移动送风装置3,移动送风装置3为双侧双驱结构,其外侧沿地面轨道行走,内侧沿设置在喷漆室体后部的轨道行走,形成半龙门结构;空调送风系统为两组空调机组4,两组空调机组4分别通过管路与两组移动送风装置3相连通,可以根据工件的喷漆量自由组合;所述喷漆室体1内部四周铺设格栅地板5,中部放置工件平台6,工件可以直接吊放在平台6上,平台6和格栅底板5可以移开,以便需要时从事清理工作。 As shown in Figures 1 and 2, the mobile combined dry spraying and drying dual-purpose spray booth for small and medium-sized machine tool parts described in the utility model includes a dry spray booth body 1, and is arranged outside the paint spray booth body 1 The air-conditioning air supply system and the fan exhaust system, the air-conditioning air supply system communicates with the interior of the spray booth body 1 through the air supply device; a paint mist treatment device 2 is arranged at the rear of the spray booth body 1; for the convenience of the internal workpieces in the workshop The paint spraying room body 1 is an open-top structure, and its top is two sets of mobile air supply devices 3 with the same structure and can move in opposite directions. The mobile air supply device 3 is a double-sided double-drive structure, and its outer side walks along the ground track. The inner side walks along the track set at the rear of the spray booth body, forming a semi-gantry structure; the air-conditioning air supply system is two sets of air-conditioning units 4, and the two sets of air-conditioning units 4 are respectively connected with two sets of mobile air supply devices 3 through pipelines, which can Free combination according to the spraying amount of the workpiece; the inside of the spray booth body 1 is surrounded by a grid floor 5, and the workpiece platform 6 is placed in the middle, and the workpiece can be directly hung on the platform 6, and the platform 6 and the grid bottom plate 5 can be removed, so that Do clean up when needed.

喷漆室体1的骨架均采用型钢焊接,壁板采用复合EPS板。室体壁板侧部装有玻璃窗,玻璃为双层透明安全夹胶玻璃。两个空调机组室体前端为开口,供设备出入,两端安装有出入门,向外开启,作为安全出口,门上部装有带安全玻璃的观察窗,室内照明采用内外组合设计。 The framework of the spray booth body 1 is welded with section steel, and the wall panels are made of composite EPS boards. The side of the chamber wall is equipped with glass windows, and the glass is double-layer transparent safety laminated glass. The front ends of the two air-conditioning unit chambers are openings for equipment access, and access doors are installed at both ends, which open outwards as safety exits. An observation window with safety glass is installed on the upper part of the door, and the indoor lighting adopts a combined design of inside and outside.

移动送风装置3的底部设静压层,可以将来自空调送风系统的新鲜空气进一步过滤,在喷漆室内形成均匀的层流;底层通过无纺布过滤层与室体内隔离,过滤材料等级为F6,过滤网采用Φ6mm镀锌方格钢筋网支撑,方便维修人员更换无纺布过滤棉。 The bottom of the mobile air supply device 3 is provided with a static pressure layer, which can further filter the fresh air from the air-conditioning air supply system to form a uniform laminar flow in the spray booth; the bottom layer is isolated from the room by a non-woven filter layer, and the grade of the filter material is F6, the filter is supported by Φ6mm galvanized square steel mesh, which is convenient for maintenance personnel to replace non-woven filter cotton.

喷漆室体送风采用室外抽新风经送风空调装置过滤、调节、消声后送入移动送风装置,寒冷地区可以采用冬季送热风的空调送风装置,保证喷漆室内温度≥16℃。 The air supply to the spray booth is to use outdoor fresh air to be filtered, regulated, and silenced by the air supply air conditioning device and then sent to the mobile air supply device. In cold regions, the air conditioner air supply device that supplies hot air in winter can be used to ensure that the temperature in the spray painting room is ≥ 16 °C.

喷漆室体1后部的漆雾处理装置2采用迷宫式过滤装置、玻璃纤维过滤装置和活性炭纤维过滤装置三层过滤,上中下依次布置,减少占地;经三层过滤后的漆雾捕捉率可达97%以上;为方便进行清洁和维修,设有检查/维修入口,使人员能够进入,定期对其进行检查。 The paint mist treatment device 2 at the rear of the spray booth body 1 adopts three-layer filtration of a labyrinth filter device, a glass fiber filter device and an activated carbon fiber filter device. The rate can reach more than 97%; for the convenience of cleaning and maintenance, there is an inspection/maintenance entrance, so that personnel can enter and check it regularly.

风机排风系统由地面排风口、风管、防爆离心排风机及风道等组成,分别配合两台移动送风系统,可单独或组合工作;风管设有防火风阀。每台排风机都设有排风管高空排放,排放浓度符合国家排放标准。 The fan exhaust system is composed of ground exhaust outlets, air ducts, explosion-proof centrifugal exhaust fans and air ducts, respectively, with two mobile air supply systems, which can work alone or in combination; the air ducts are equipped with fire dampers. Each exhaust fan is equipped with an exhaust pipe to discharge at high altitude, and the emission concentration meets the national emission standards.

在送排风系统中均设有自动调节风阀,根据需要通过自控系统调整风量或开关。 There are automatic adjustment air valves in the air supply and exhaust system, and the air volume or switch can be adjusted through the automatic control system as needed.

喷漆室体内部可设置燃气体浓度报警装置,该装置接口能与厂内网络联网,便于监控。 A gas concentration alarm device can be installed inside the spray booth, and the interface of the device can be connected to the network in the factory for easy monitoring.

喷漆室采用PLC控制核心,自动转换喷漆、烘干程序。 The spray booth adopts the PLC control core, which can automatically switch the spray painting and drying procedures.

Claims (4)

1.一种用于中小型机床零部件的移动式组合干式喷烘两用喷漆室,包括干式喷漆室体(1),以及设置在喷漆室体(1)外的空调送风系统和风机排风系统,所述空调送风系统通过送风装置与喷漆室体(1)内部相连通;在喷漆室体(1)后部设置有漆雾处理装置(2);其特征在于:所述喷漆室体(1)为上敞式结构,其顶部为结构相同、可相向移动的两组移动送风装置(3)。 1. A mobile combined dry spraying and drying spray booth for small and medium-sized machine tool parts, including a dry spray booth body (1), an air-conditioning air supply system and Fan exhaust system, the air-conditioning air supply system communicates with the inside of the spray booth body (1) through the air supply device; a paint mist treatment device (2) is arranged at the rear of the paint spray booth body (1); it is characterized in that: The paint spraying room body (1) is an open-top structure, and its top is two sets of mobile air supply devices (3) with the same structure that can move in opposite directions. 2.根据权利要求1所述的用于中小型机床零部件的移动式组合干式喷烘两用喷漆室,其特征在于:所述移动送风装置(3)为双侧双驱结构,其外侧沿地面轨道行走,内侧沿设置在喷漆室体后部的轨道行走。 2. The mobile combined dry-type spray-dry dual-purpose paint spray booth for small and medium machine tool parts according to claim 1, characterized in that: the mobile air supply device (3) is a double-sided double-drive structure, and its The outer side walks along the ground track, and the inner side walks along the track set at the rear of the spray booth body. 3.根据权利要求1或2所述的用于中小型机床零部件的移动式组合干式喷烘两用喷漆室,其特征在于:所述空调送风系统为两组空调机组(4),所述空调机组(4)分别通过管路与两组移动送风装置(3)相连通。 3. The mobile combined dry-type spray-drying dual-purpose paint booth for small and medium-sized machine tool parts according to claim 1 or 2, characterized in that: the air-conditioning air supply system is two sets of air-conditioning units (4), The air-conditioning unit (4) communicates with two groups of mobile air supply devices (3) respectively through pipelines. 4.根据权利要求1所述的用于中小型机床零部件的移动式组合干式喷烘两用喷漆室,其特征在于:所述喷漆室体(1)内部四周铺设格栅地板(5),中部放置工件平台(6)。 4. The mobile combined dry spraying and drying dual-purpose spray booth for small and medium-sized machine tool parts according to claim 1, characterized in that: the inside of the spray booth body (1) is surrounded by a grid floor (5) , place the workpiece platform (6) in the middle.
CN201120184350XU 2011-06-02 2011-06-02 Movable combined dry-type paint spray chamber capable of spraying and baking for parts of small and medium-sized machine tools Expired - Lifetime CN202097065U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103373677A (en) * 2012-04-16 2013-10-30 德阳市恒达灯具制造有限公司 Combined lifting and working platform
CN105944896A (en) * 2016-07-12 2016-09-21 无锡顺达智能自动化工程股份有限公司 Filter system of dry painting chamber
CN109794370A (en) * 2015-04-21 2019-05-24 中冶京诚工程技术有限公司 Powder room for electrostatic powder spraying

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103373677A (en) * 2012-04-16 2013-10-30 德阳市恒达灯具制造有限公司 Combined lifting and working platform
CN103373677B (en) * 2012-04-16 2017-07-14 德阳市恒达灯具制造有限公司 A kind of combined type lifting workbench
CN109794370A (en) * 2015-04-21 2019-05-24 中冶京诚工程技术有限公司 Powder room for electrostatic powder spraying
CN105944896A (en) * 2016-07-12 2016-09-21 无锡顺达智能自动化工程股份有限公司 Filter system of dry painting chamber

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C56 Change in the name or address of the patentee

Owner name: NO.6 INSTITUTE OF PROJECT PLANNING + RESEARCH OF M

Free format text: FORMER NAME: NO. 6 INSTITUTE OF PROJECT PLANNING + RESEARCH OF MACHINERY INDUSTRY

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Address after: 450007 west section of Zhongyuan Road, Zhongyuan District, Henan, Zhengzhou

Patentee after: SIPPR Engineering Group Co., Ltd.

Address before: 450007 No. 191 Zhongyuan West Road, Zhengzhou, Henan

Patentee before: No. 6 Institute of Project Planning & Research of Machinery Industry

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Granted publication date: 20120104