CN202581336U - 一种蓄热式燃烧装置 - Google Patents
一种蓄热式燃烧装置 Download PDFInfo
- Publication number
- CN202581336U CN202581336U CN2012201183218U CN201220118321U CN202581336U CN 202581336 U CN202581336 U CN 202581336U CN 2012201183218 U CN2012201183218 U CN 2012201183218U CN 201220118321 U CN201220118321 U CN 201220118321U CN 202581336 U CN202581336 U CN 202581336U
- Authority
- CN
- China
- Prior art keywords
- control
- heat
- burner
- heat storage
- regenerator
- Prior art date
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- 238000005338 heat storage Methods 0.000 title claims abstract description 26
- 238000002485 combustion reactions Methods 0.000 title abstract description 20
- 239000007789 gases Substances 0.000 claims abstract description 34
- 239000000446 fuels Substances 0.000 claims abstract description 33
- 230000002441 reversible Effects 0.000 claims description 12
- 239000003570 air Substances 0.000 abstract description 19
- 229910052782 aluminium Inorganic materials 0.000 abstract description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 15
- 230000002035 prolonged Effects 0.000 abstract description 4
- 238000009827 uniform distribution Methods 0.000 abstract description 4
- 238000010521 absorption reactions Methods 0.000 abstract description 3
- 230000000875 corresponding Effects 0.000 abstract description 3
- 238000002844 melting Methods 0.000 abstract 2
- 230000000737 periodic Effects 0.000 abstract 2
- 239000003546 flue gases Substances 0.000 description 15
- UGFAIRIUMAVXCW-UHFFFAOYSA-N carbon monoxide Chemical compound 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[O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 14
- 239000004411 aluminium Substances 0.000 description 13
- 230000014759 maintenance of location Effects 0.000 description 5
- 238000007599 discharging Methods 0.000 description 3
- 230000002000 scavenging Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002699 waste materials Substances 0.000 description 2
- WOWHHFRSBJGXCM-UHFFFAOYSA-M Cetrimonium chloride Chemical compound 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[Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 description 1
- 238000005516 engineering processes Methods 0.000 description 1
- 238000000034 methods Methods 0.000 description 1
- 239000000203 mixtures Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reactions Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
Abstract
本实用新型公开了一种蓄热式燃烧装置，包括炉体和设置于炉体前端的炉门、蓄热室、换向阀和控制系统；蓄热室的一端与炉体的侧面相连通，另一端通过管道与换向阀相连接，蓄热室内设置有烧嘴和蓄热体，烧嘴与控制系统电连接，控制系统控制烧嘴，蓄热室为两个，蓄热室顶端还设置有燃料入口，燃料入口通过燃气管道与燃气站相连接，换向阀上还分别设置有进气管道和排气管道，换向阀与控制系统电连接，控制系统控制换向阀。这样通过两个蓄热室内两烧嘴的交替燃烧，两蓄热体的交替吸收热量，完成对空气和燃料的充分燃烧，可减少烧嘴的燃烧时间，提高工作效率；由于周期性地燃烧和吸收热量，也保证了熔铝炉内温度的均匀分布，延长了熔铝炉的使用寿命。
Description
一种蓄热式燃烧装置
技术领域
[0001] 本实用新型涉及燃烧炉技术领域，特别涉及一种蓄热式燃烧装置。
背景技术
[0002] 高温空气燃烧技术广泛应用于熔铝炉等行业中。目前，熔铝炉用的燃烧装置一般采用直燃式烧嘴装置，直燃式烧嘴装置为单烧嘴燃烧，将空气输送到熔铝炉内并使其与燃料混合，烧嘴直接在炉内燃烧，产生的烟气由烟气管道排出，完成燃烧过程。由于单烧嘴的燃烧时间比较长，因此所消耗的燃料将会明显地增多，这样不仅会大大增加了生产的成本，降低了工作的效率，而且还造成了燃料的不必要损失和浪费；同时，由于采用了单烧嘴燃烧，在燃烧过程中会导致熔铝炉内的温度不均匀，长期使用，势必会导致设备使用寿命的减短。
实用新型内容
[0003] 为解决上述技术问题，本实用新型提供了一种蓄热式燃烧装置，利用一对蓄热式烧嘴相互交替的工作，以达到节约燃料、提高工作效率的目的。
[0004] 为达到上述目的，本实用新型的技术方案如下：
[0005] 一种蓄热式燃烧装置，包括炉体和设置于所述炉体前端的炉门，还包括蓄热室、换向阀和控制系统；
[0006] 所述蓄热室的一端与所述炉体的侧面相连通，另一端通过管道与所述换向阀相连接，所述蓄热室内设置有烧嘴和蓄热体，所述烧嘴靠近所述炉体设置，所述蓄热体位于所述蓄热室底端，所述烧嘴与所述控制系统电连接，所述控制系统控制所述烧嘴，所述蓄热室为两个；
[0007] 所述蓄热室顶端还设置有燃料入ロ，所述燃料入ロ通过燃气管道与燃气站相连接；
[0008] 所述换向阀上还分别设置有进气管道和排气管道，所述换向阀与所述控制系统电连接，所述控制系统控制所述换向阀。
[0009] 优选的，所述燃气管道上设置有燃气控制阀，所述燃气控制阀与所述控制系统电连接，所述控制系统控制所述燃气控制阀。
[0010] 优选的，所述换向阀为四通换向阀。
[0011] 优选的，所述进气管道的一端与ー引风机相连接，所述排气管道的一端与ー排风机相连接。
[0012] 通过上述技术方案，本实用新型提供的蓄热式燃烧装置，通过两个蓄热室内两烧嘴的交替工作，完成对空气和燃料的充分燃烧，即其中一个蓄热室的烧嘴燃烧时，另ー个蓄热室的烧嘴处于非燃烧状态，且其内部的蓄热体吸收排出烟气中的大量热量，并蓄存此热量；一定时间后，控制系统控制两烧嘴相互交替工作，如此反复。这样可以利用两蓄热体蓄存的热量对空气和燃料进行高温预热，不仅使烧嘴在燃烧空气与燃料时减少了燃烧时间，提高了工作效率，还可以有效的利用烟气中大量的热量，使排出烟气的热量減少，而改善外
部的环境；此装置周期性地燃烧和吸收热量，也保证了熔铝炉内温度的均匀分布，延长了熔
铝炉的使用寿命。
附图说明
[0013] 为了更清楚地说明本实用新型实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。
[0014] 图I为本实用新型实施例所公开的ー种蓄热式燃烧装置的主视剖面结构示意图；
[0015] 图2为本实用新型实施例所公开的ー种蓄热式燃烧装置的立体结构示意图。 [0016] 图中数字标号表不部件的名称：
[0017] I、炉体 2、炉门 3、第一蓄热室 4、第二蓄热室
[0018] 5、四通换向阀 6、第一管道 7、第二管道 8、第一烧嘴
[0019] 9、第一蓄热体 10、第二烧嘴 11、第二蓄热体
[0020] 12、第一燃料入口 13、第一燃气管道 14、第一燃气控制阀
[0021] 15、第二燃料入口 16、第二燃气管道 17、第二燃气控制阀
[0022] 18、进气管道 19、排气管道 20、引风机 21、排风机
具体实施方式
[0023] 下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述。
[0024] 本实用新型提供的一种蓄热式燃烧装置，如图1-2所示，包括炉体I、设置于炉体I前端的炉门2、第一蓄热室3、第二蓄热室4、四通换向阀5和控制系统（附图未标注）；第一蓄热室3的一端与炉体I的ー侧面相连通，另一端通过第一管道6与四通换向阀5相连通；第二蓄热室4的一端与炉体I的另ー侧面相连通，另一端通过第二管道7与四通换向阀5相连通；第一蓄热室3内设置有第一烧嘴8和第一蓄热体9，第一烧嘴8靠近炉体I设置，第一蓄热体9位于第一蓄热室3底端；第二蓄热室4内设置有第二烧嘴10和第二蓄热体11，第二烧嘴10靠近炉体I设置，第二蓄热体11位于第二蓄热室4底端，两烧嘴分别与控制系统电连接，控制系统控制两烧嘴；第一蓄热室3顶端还设置有第一燃料入口 12，第一燃料入ロ 12通过第一燃气管道13与燃料站（附图未标注）相连接，第一燃气管道13上设置有第ー燃气控制阀14 ;第二蓄热室4顶端还设置有第二燃料入口 15，第二燃料入口 15通过第二燃气管道16与燃料站相连接，第二燃气管道16上设置有第二燃气控制阀17 ;四通换向阀5上还分别设置有进气管道18和排气管道19，进气管道18的一端与一引风机20相连接，排气管道19的一端与一排风机21相连接；控制系统分别与四通换向阀5、第一燃气控制阀14和第二燃气控制阀17电连接，控制系统控制四通换向阀5、第一燃气控制阀14和第二燃气控制阀17。
[0025] 工作时，控制系统控制四通换气阀5和第一燃气控制阀14打开，空气由引风机20输送到四通换气阀5内，并沿A向进入第一蓄热室3，燃料由燃料站经第一燃气管道13进入第一蓄热室3，并与空气混合，控制系统控制第一烧嘴8将混合的燃料与空气在熔铝炉内燃烧，燃烧过程中产生的烟气进入第二蓄热室4，第二蓄热体11吸收烟气中大量的热量，第ニ蓄热体11将此热量蓄存，剰余烟气经第二管道7进入四通换气阀5，再由排气管道19排出。一定时间后，控制系统控制第一烧嘴8停止燃烧，同时控制四通换向阀5换向，并关闭第一燃气控制阀14，打开第二燃气控制阀17，空气沿B向进入第二蓄热室4，由于第二蓄热体11蓄存了大量的热量，空气在经过第二蓄热体11时被加热，达到预热的效果，控制系统控制第二烧嘴10将混合的燃料与预热的空气在熔铝炉内燃烧，燃烧过程产生的烟气进入第一蓄热室3，第一蓄热体9吸收烟气中大量的热量，用以对A向空气的预热，如此反复。
[0026] 采用ー对蓄热室内烧嘴的交替燃烧，使非燃烧的蓄热室内的蓄热体吸收烟气中的热量，并蓄存此热量，用于对输入空气的高温预热，不仅可有效利用烟气中大量的热量，还可使烧嘴在燃烧时減少燃烧时间，提高工作效率。控制系统控制烧嘴的燃烧时间，确保燃烧的稳定性；控制系统在控制四通换向阀5换向和烧嘴燃烧的同时,也分别控制相应的第一、第二燃气控制阀的开通和关闭，确保燃烧侧的燃料及时输送以供燃烧，而非燃烧侧的燃料停止输送，这样既保证了燃料的供给，又避免了燃料的损失和浪费，降低了生产成本。
[0027] 由于两蓄热室在控制系统的控制下，周期性地实现了燃烧和吸收热量，因此保证了熔铝炉内温度的均匀分布，延长了熔铝炉的使用寿命。同吋，由于两蓄热体不断交替吸收·热量，也使得排放到熔铝炉外部的烟气的温度明显降低，对外部的环境有了明显的改善。
[0028] 本实用新型公开的ー种蓄热式燃烧装置，通过两个蓄热室内两烧嘴的交替工作，完成对空气和燃料的充分燃烧，即其中一个蓄热室的烧嘴燃烧时，另ー个蓄热室的烧嘴处于非燃烧状态，且其内部的蓄热体吸收排出烟气中的大量热量，并蓄存此热量；一定时间后，控制系统控制两烧嘴相互交替工作，如此反复。这样可以利用两蓄热体蓄存的热量对空气和燃料进行高温预热，不仅使烧嘴在燃烧空气与燃料时减少了燃烧时间，提高了工作效率，还可以有效的利用烟气中大量的热量，使排出烟气的热量減少，而改善外部的环境；此装置周期性地燃烧和吸收热量，也保证了熔铝炉内温度的均匀分布，延长了熔铝炉的使用寿命。此装置结构简单、操作方便，效果显著，既耗能小，又安全节能，产生了显著的经济效益和社会效益。
[0029] 对所公开的ー种蓄热式燃烧装置实施例的上述说明，使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的，本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下，在其它实施例中实现。因此，本实用新型将不会被限制于本文所示的这些实施例，而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。
Claims (4)
1. 一种蓄热式燃烧装置，包括炉体和设置于所述炉体前端的炉门，其特征在于，还包括畜热室、换向阀和控制系统； 所述蓄热室的一端与所述炉体的侧面相连通，另一端通过管道与所述换向阀相连接，所述蓄热室内设置有烧嘴和蓄热体，所述烧嘴靠近所述炉体设置，所述蓄热体位于所述蓄热室底端，所述烧嘴与所述控制系统电连接，所述控制系统控制所述烧嘴，所述蓄热室为两个； 所述蓄热室顶端还设置有燃料入ロ，所述燃料入ロ通过燃气管道与燃气站相连接； 所述换向阀上还分别设置有进气管道和排气管道，所述换向阀与所述控制系统电连接，所述控制系统控制所述换向阀。
2.根据权利要求I所述的ー种蓄热式燃烧装置，其特征在于，所述燃气管道上设置有燃气控制阀，所述燃气控制阀与所述控制系统电连接，所述控制系统控制所述燃气控制阀。
3.根据权利要求I所述的ー种蓄热式燃烧装置，其特征在于，所述换向阀为四通换向阀。
4.根据权利要求I所述的ー种蓄热式燃烧装置，其特征在于，所述进气管道的一端与ー引风机相连接，所述排气管道的一端与ー排风机相连接。
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| CN103615905A (zh) * | 2013-10-23 | 2014-03-05 | 佛山市广旭节能自动化科技有限公司 | 连续蓄热式工业炉余热利用系统 |
| CN103867754A (zh) * | 2014-03-09 | 2014-06-18 | 北京工业大学 | 一种用于连续式高温空气燃烧系统的气动换向装置 |
| CN104006406A (zh) * | 2014-05-21 | 2014-08-27 | 江苏华德工业炉有限公司 | 一种蓄热式加热炉 |
| CN105444570A (zh) * | 2014-09-11 | 2016-03-30 | 徐州如轩炉窑有限公司 | 蓄热式燃气加热炉 |
| CN105889902A (zh) * | 2016-06-16 | 2016-08-24 | 庞中化 | 一种双向厌氧型生物质节能锅炉 |
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| CN103615905A (zh) * | 2013-10-23 | 2014-03-05 | 佛山市广旭节能自动化科技有限公司 | 连续蓄热式工业炉余热利用系统 |
| CN103867754A (zh) * | 2014-03-09 | 2014-06-18 | 北京工业大学 | 一种用于连续式高温空气燃烧系统的气动换向装置 |
| CN103867754B (zh) * | 2014-03-09 | 2017-01-25 | 北京工业大学 | 一种用于连续式高温空气燃烧系统的气动换向装置 |
| CN104006406A (zh) * | 2014-05-21 | 2014-08-27 | 江苏华德工业炉有限公司 | 一种蓄热式加热炉 |
| CN105444570A (zh) * | 2014-09-11 | 2016-03-30 | 徐州如轩炉窑有限公司 | 蓄热式燃气加热炉 |
| CN105889902A (zh) * | 2016-06-16 | 2016-08-24 | 庞中化 | 一种双向厌氧型生物质节能锅炉 |
| CN106594729A (zh) * | 2017-01-11 | 2017-04-26 | 山东建筑大学 | 一种节能型燃气灶的燃烧装置及其使用方法 |
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