The saw blade sawtooth welder
Technical field
The utility model relates to a kind of saw blade sawtooth welder, relates in particular to a kind ofly can cutter head and paster be welded in the saw blade sawtooth welder on the saw tooth of saw blade in the lump.
Background technology
Along with constant development of economy and continuous progress in science and technology, impel the various device that is applied to industry just to develop being adapted to the requirement of automated job, and can reach the manufacturing purpose of precision towards direction intelligent, highly integrated and high efficiency.
As everyone knows; In order to improve the anti-wear performance of circular saw bit, general except on the material of circular saw bit, and outside in the manufacturing process of circular saw bit, reasonably designing; Another kind of the best way is exactly the weld tabs that on the saw tooth of circular saw bit, is welded with wear-resisting alloy; This weld tabs is to be welded by cutter head and paster, and the weld tabs through this alloy makes that the saw tooth of circular saw bit is more wear-resisting, to reach the cost that reduces circular saw bit.
At present, have the way that on the saw tooth of saw blade, is welded with weld tabs now and be, operating personnel carry out bending to the paster strip earlier and shear on the bending shearing equipment, make the paster strip by bending and shear desired paster; Then; Operating personnel move to the paster on the bending shearing equipment in the welding equipment; On welding equipment, make cutter head with paster welding formation weld tabs again; And then again weld tabs is welded on the saw tooth of circular saw bit, is making weld tabs be welded in the order on the saw tooth of circular saw bit thereby reach.
But; The weld tabs that above-mentioned bending shearing and welding equipment will have cutter head and a paster is welded in to lay respectively on the different working platform on the saw tooth of circular saw bit and carries out, thereby has reduced operating efficiency, can't be adapted to the requirement of automated job; Simultaneously; Paster between bending shearing equipment and the welding equipment and cutter head are carried and are leaned on operating personnel's carrying to accomplish entirely, so increased labor intensity of operating personnel, have correspondingly reduced operating efficiency.
Therefore, be badly in need of wanting a kind of saw blade sawtooth welder to overcome above-mentioned defective.
The utility model content
The purpose of the utility model is to provide a kind of saw blade sawtooth welder, and this saw blade sawtooth welder can increase work efficiency, reduce operator's labour intensity and can be adapted to the automated job requirement.
For realizing above-mentioned purpose; The utility model provides a kind of automatic Soldering lug machine; Be applicable to cutter head and paster are welded on the saw tooth of saw blade in the lump; Wherein, the utility model saw blade sawtooth welder comprises frame, is located at the controller on the said frame and the disc mechanism of selecting materials that electrically connects with said controller, cutter head conveying mechanism, the first clamping transport sector, the second clamping transport sector, paster bending and shearing mechanism, glue applying mechanism, high-frequency heating mechanism, saw blade clamp mechanism, saw blade hold-down mechanism and saw blade conveying mechanism.Said saw blade conveying mechanism is installed on the left end of said frame vertically, and said cutter head conveying mechanism along continuous straight runs is installed on the right-hand member of said frame, and the said disc mechanism of selecting materials is installed on the said frame and is positioned at the right side of said cutter head conveying mechanism.Said first clamps transport sector and second clamps transport sector between said saw blade conveying mechanism and cutter head conveying mechanism, and the horizontal direction of the said first clamping transport sector and second clamping transport sector edge said cutter head conveying mechanism to the saw blade conveying mechanism in turn is installed on the said frame.Said saw blade clamp mechanism is installed on the said frame and said second and clamps between transport sector and the saw blade conveying mechanism; Said paster bending and shearing mechanism, glue applying mechanism, high-frequency heating mechanism and saw blade hold-down mechanism all are positioned at the top of the said first clamping transport sector, and the horizontal direction of said paster bending and shearing mechanism, glue applying mechanism, high-frequency heating mechanism and saw blade hold-down mechanism edge said cutter head conveying mechanism to saw blade conveying mechanism in turn is installed on the said frame.
Preferably, the saw blade sawtooth welder of the utility model also comprises the temperature testing organization that electrically connects with said controller, and said temperature testing organization is arranged on the said frame and with the said high-frequency heating neighbour of mechanism and establishes.
Preferably, said cutter head conveying mechanism has the cutter head driven unit that cutter head transfer passage and driving place the cutter head in the said cutter head transfer passage to move, and the end of said cutter head transfer passage is provided with a location block.
Preferably; Said cutter head driven unit comprises first motor, first driving wheel, first driven pulley and first driving-belt; Said first motor is connected with said first driving wheel; Said first driving-belt is positioned at said cutter head transfer passage, and said first driving-belt is placed on said first driving wheel and first driven pulley.
Preferably, the said disc mechanism of selecting materials comprises the vibrator of selecting materials and coiling and driving the said disc vibration of selecting materials, and the said dish of selecting materials has a delivery outlet, the top Transmission Connection of said delivery outlet and said cutter head transfer passage.
Preferably; Said first clamps transport sector comprises first pneumatic-finger and drives the first horizontal drive assembly that said first pneumatic-finger moves horizontally towards the said second clamping transport sector place; Said first pneumatic-finger is positioned at outside the end of said cutter head transfer passage, and said first pneumatic-finger has and supply to clamp first pinch zones that the cutter head that transported by said cutter head driven unit is used.
Preferably; Said second clamps transport sector comprises second pneumatic-finger and drives the second horizontal drive assembly that said second pneumatic-finger moves horizontally towards said saw blade clamp mechanism place, and said second pneumatic-finger has and supplies to clamp second pinch zones that the cutter head that transported by said first pneumatic-finger is used.
Preferably; Said saw blade clamp mechanism comprises the first saw blade clamp assembly and the second saw blade clamp assembly, the saw blade pinch zones that the saw blade that formation supplies clamping to be transported by said saw blade conveying mechanism between said first saw blade clamp assembly and the said second saw blade clamp assembly is used.Particularly, the said first saw blade clamp assembly comprises that first drives the cylinder and first pinch wheels, and said first drives cylinder is connected with said first pinch wheels; The said second saw blade clamp assembly comprises that second drives the cylinder and second pinch wheels, and said second drives cylinder is connected with said second pinch wheels, forms said saw blade pinch zones between said first pinch wheels and said second pinch wheels.
Preferably; Said saw blade conveying mechanism comprises rotating driver, saw blade plummer and the plummer driven unit that is connected with said saw blade plummer; But said saw blade plummer is being arranged on the said frame of along continuous straight runs and vertical direction slip; Said plummer driven unit orders about moving of said saw blade plummer along continuous straight runs and vertical direction, and said rotating driver is installed on the said saw blade plummer and has and supplies to carry the rotating part that said saw blade is used.
Compared with prior art; Under the control of the controller of the utility model; And under the cooperation of the disc mechanism of selecting materials, cutter head conveying mechanism, the first clamping transport sector, the second clamping transport sector, paster bending and shearing mechanism, glue applying mechanism, high-frequency heating mechanism, saw blade clamp mechanism, saw blade hold-down mechanism and saw blade conveying mechanism; When making saw blade, the saw blade conveying mechanism is transported to saw blade clamp mechanism place; And saw blade being positioned clamping by the saw blade clamp mechanism, the saw blade hold-down mechanism of this moment compresses to prevent running of saw blade the saw blade of location; Then; The past cutter head conveying mechanism place conveying of the disc mechanism of selecting materials cutter head, the cutter head conveying mechanism is accepted and is clamped the conveying of transport sector place to this cutter head past first, and the first clamping transport sector just clamps the cutter head that the cutter head conveying mechanism transports; The paster bending and shearing mechanism of this moment just carries out bending and shears out paster the paster strip; Simultaneously, the first clamping transport sector is transported to the cutter head that clamps under the glue applying mechanism, by glue applying mechanism cutter head is carried out a glue; And then, the paster that the bending of paster bending and shearing mechanism institute is sheared out is affixed on and forms weld tabs on the cutter head; Then; Glue applying mechanism is put glue on the paster in the weld tabs again; Clamp transport sector by first again behind the some glue weld tabs is clamped the conveying of transport sector place toward second; Clamp transport sector by second weld tabs is clamped, clamp transport sector is delivered to saw blade to the weld tabs that clamps a saw tooth place by second again; At last, high-frequency heating mechanism is welded in weld tabs on the saw tooth of saw blade.When to the weld tabs that formed by paster and cutter head be welded in saw blade all the saw teeth on the time; This moment, controller need make the saw blade hold-down mechanism unclamp compressing saw blade earlier; And make the saw blade clamp mechanism unclamp clamping to saw blade; Make a saw of saw blade rotation tooth position by the saw blade conveying mechanism again, and then by the clamping of saw blade clamp mechanism to saw blade, and the saw blade hold-down mechanism compresses the saw blade that clamps; After this repeat the above-mentioned process of mentioning again, just can accomplish the purpose of all saws on teeth that paster and cutter head are welded in saw blade in the lump.Therefore, the utility model saw blade sawtooth welder can be automatically be welded on the saw tooth of saw blade cutter head and paster improving work and to reduce production costs in the lump, thereby is adapted to the job requirements of automation.
Description of drawings
Fig. 1 is the structural representation of the utility model saw blade sawtooth welder.
Fig. 2 is the structural representation of saw blade sawtooth welder shown in Figure 1 behind dismounting frame and controller.
Fig. 3 is the enlarged drawing of A part among Fig. 2.
The specific embodiment
Technology contents, structural feature in order to specify the utility model are described further below in conjunction with embodiment and conjunction with figs..
See also Fig. 1 to Fig. 3; The utility model saw blade sawtooth welder 100 is used for cutter head and paster are welded in the lump the saw tooth (not shown) of saw blade; Wherein, this saw blade sawtooth welder 100 comprises frame 90, is located at the controller 80 on the said frame 90 and the disc mechanism 92 of selecting materials that electrically connects with said controller 80, cutter head conveying mechanism 70, first clamps transport sector 60, second and clamp transport sector 50, paster bending and shearing mechanism 40, glue applying mechanism 30, high-frequency heating mechanism 20, saw blade clamp mechanism 10a, saw blade hold-down mechanism 10b and saw blade conveying mechanism 10c.Said saw blade conveying mechanism 10c is installed on the left end of said frame 90 vertically; Said cutter head conveying mechanism 70 along continuous straight runs are installed on the right-hand member of said frame 90; The said disc mechanism 92 of selecting materials is installed on the said frame 90, and the said disc mechanism 92 of selecting materials is positioned at the right side of said cutter head conveying mechanism 70.Said first clamps transport sector 60 and second clamps transport sector 50 between said saw blade conveying mechanism 10c and cutter head conveying mechanism 70, and said first clamps transport sector 60 and second and clamp the said cutter head conveying mechanism 70 in transport sector 50 edges to the horizontal direction of saw blade conveying mechanism 10c and in turn be installed on the said frame 90.Said saw blade clamp mechanism 10a is installed on the said frame 90, and said saw blade clamp mechanism 10a clamps between transport sector 50 and the saw blade conveying mechanism 10c said second.Said paster bending and shearing mechanism 40, glue applying mechanism 30, high-frequency heating mechanism 20 and saw blade hold-down mechanism 10a all be positioned at said first clamp transport sector 60 the top, and said paster bending and shearing mechanism 40, glue applying mechanism 30, high-frequency heating mechanism 20 and the saw blade hold-down mechanism 10a horizontal direction along said cutter head conveying mechanism 70 to saw blade conveying mechanism 10c in turn is installed on the said frame 90.Wherein, Welding temperature in order to monitor on the saw tooth that cutter head and paster be welded in saw blade in the lump timely the time; So the saw blade sawtooth welder 100 of the utility model also comprises the temperature testing organization 10d that electrically connects with said controller 80, this temperature testing organization 10d is arranged on the frame 90 and with 20 neighbours of high-frequency heating mechanism and establishes.Particularly, as follows:
Than the superior; The above-mentioned cutter head conveying mechanism of mentioning 70 has cutter head transfer passage 71 and drives the cutter head driven unit that places the cutter head in the said cutter head transfer passage 71 to move; And the end of said cutter head transfer passage 71 is provided with a location block (not shown), so that the cutter head that the cutter head driven unit is transported is located fast accurately; Particularly; In the present embodiment; The above-mentioned cutter head driven unit of mentioning comprises first motor, first driving wheel, first driven pulley and first driving-belt, and said first motor is connected with said first driving wheel, and said first driving-belt is positioned at cutter head transfer passage 71; And said first driving-belt is placed on said first driving wheel and first driven pulley, moves toward the first clamping transport sector, 60 places so that the cutter head driven unit can order about the cutter head that places in the cutter head transfer passage 71 better.Certainly, can also serve as reasons other driven unit of above-mentioned cutter head driven unit is formed, but this all is that those of ordinary skills know according to actual needs.And the above-mentioned disc mechanism of mentioning 92 of selecting materials comprises selects materials dish 92a and drives the vibrator 92b that the said dish 92a that selects materials vibrates; The said dish 92a that selects materials has a delivery outlet 92c; The top Transmission Connection of this delivery outlet 92c and cutter head transfer passage 71 (promptly be select materials the cutter head of dish in the 92a under the effect of vibrator 92b, can be transported to cutter head transfer passage 71 in through delivery outlet 92c) is so that the cutter heads in the disc mechanism 92 of selecting materials can be reliably toward the 71 interior conveyings of cutter head transfer passage; Wherein, the above-mentioned vibrator 92b that mentions is a motor, can also be other driver certainly.
Simultaneously; The above-mentioned first clamping transport sector of mentioning 60 comprises first pneumatic-finger 61 and drives the first horizontal drive assembly 62 that said first pneumatic-finger 61 moves horizontally towards the said second clamping transport sector 50 places; Said first pneumatic-finger 61 is positioned at outside the end of said cutter head transfer passage 71; And said first pneumatic-finger 61 has and supply to clamp first pinch zones 63 that the cutter head that transported by said cutter head driven unit is used, so that the cutter head behind the location is carried out quick and reliable clamping.Particularly; In the present embodiment; The first horizontal drive assembly 62 is made up of the first horizontal motor, the first horizontal driving wheel and the first horizontal driven pulley and first horizontal conveyor belt; The first above-mentioned pneumatic-finger 61 is fixed on first horizontal conveyor belt, and the purpose of combination can be so that first pneumatic-finger 61 positions in the arbitrary position that moves horizontally, so that the cutter head on 30 pairs first pneumatic-fingers 61 of glue applying mechanism carries out a glue start like this.And the above-mentioned second clamping transport sector of mentioning 50 comprises second pneumatic-finger 51 and drives the second horizontal drive assembly 52 that said second pneumatic-finger 51 moves horizontally towards said saw blade clamp mechanism 10a places; Said second pneumatic-finger 51 has and supply to clamp second pinch zones 53 that the cutter head that transported by said first pneumatic-finger 61 is used, and carries out Transmission Connection so that 51 pairs first of second pneumatic-fingers clamp the cutter head that transport sector 60 transports.Particularly; In the present embodiment; The second horizontal drive assembly 52 can comprise the second horizontal air cylinder 52a and the second travelling carriage 52b, and second pneumatic-finger 51 is installed on the second travelling carriage 52b, is installed on the frame 90 and is connected with the second horizontal air cylinder 52a and the second travelling carriage 52b slides; The second horizontal air cylinder 52a drives the second travelling carriage 52b and moves in the horizontal direction, to realize the purpose of cutter head Transmission Connection between second pneumatic-finger 51 and first cylinder finger 61.
Moreover; The above-mentioned saw blade clamp mechanism 10a that mentions comprises the first saw blade clamp assembly 11 and the second saw blade clamp assembly 12, the saw blade pinch zones 13 that the saw blade that formation supplies clamping to be transported by said saw blade conveying mechanism 10c between said first saw blade clamp assembly 11 and the said second saw blade clamp assembly 12 is used.Particularly, in the present embodiment, the said first saw blade clamp assembly 11 comprises that first drives the cylinder 11a and the first pinch wheels 11b, and said first drives cylinder 11a is connected with the said first pinch wheels 11b; The said second saw blade clamp assembly 12 comprises that second drives the cylinder (not annotating among the figure) and the second pinch wheels 12b; Said second drives cylinder is connected with the said second pinch wheels 12b; Form the above-mentioned saw blade pinch zones of mentioning 13 between said first pinch wheels 11b and the said second pinch wheels 12b; So that the formation of saw blade pinch zones 13 is simple, and more reliable to the clamping of saw blade.
At last; The above-mentioned saw blade conveying mechanism 10c that mentions comprises rotating driver 16 (more excellent is motor), saw blade plummer 14 and the plummer driven unit 15 that is connected with said saw blade plummer 14; But said saw blade plummer 14 is being arranged on the said frame 90 of along continuous straight runs and vertical direction slip; Said plummer driven unit 15 orders about moving of said saw blade plummer 14 along continuous straight runs and vertical direction, and said rotating driver 16 is installed on the said saw blade plummer 14 and has and supplies to carry the rotating part 16a that said saw blade is used.Particularly; Said plummer driven unit 15 is by plummer horizontal air cylinder 15a, the vertical cylinder 15b of plummer and horizontal guide rail that cooperatively interacts and upright guide rail; Cross sliding clock and upright slide block are formed; Their assembly relations on frame 90 are well known to those of ordinary skill in the art, thus this no longer their installation relations on frame 90 carry out detailed description.
In conjunction with accompanying drawing; Operation principle to the saw blade sawtooth welder of the utility model is done detailed explanation; During start; Controller 80 is plummer driven unit 15 starts of control saw blade conveying mechanism 10c earlier, and the plummer driven unit 15 of start orders about the saw blade that is carried on the saw blade plummer 14 and is transported in the saw blade pinch zones 13 of saw blade clamp mechanism 10a; Then; Controller 80 controls first drive cylinder 11a and second and drive the start of cylinder synchronous coordination; The first driving cylinder 11a of start orders about the first pinch wheels 11b and moves towards the second pinch wheels 12b place; And second the driving cylinder and order about the second pinch wheels 12b and move of start, thereby make saw blade be clamped in the saw blade pinch zones 13 clamping and positioning with the completion saw blade towards the first pinch wheels 11b place; Controller 80 control saw blade hold-down mechanism 10b starts this moment, the saw blade hold-down mechanism 10b of start just compresses to prevent running of saw blade the saw blade of clamping and positioning; Then; Controller 80 control vibrator 92b work; Cutter head in the feasible dish 92a that selects materials of the vibrator 92b of work is transported in the cutter head transfer passage 71 in an orderly manner, the first motor start of the controller 80 control cutter head conveying mechanisms 70 of this moment, and first motor of start passes through the cooperation of first driving wheel, first driven pulley and first driving-belt; Thereby order about the cutter head that is transported in the cutter head transfer passage 71 and clamp the conveying of transport sector 60 places toward first; And controller 80 controls first of this moment clamp first pneumatic-finger, 61 starts of transport sector 60, and first pneumatic-finger 61 of start just clamps the cutter head that cutter head conveying mechanism 70 transports, meanwhile; 40 starts of controller 80 control paster bending and shearing mechanisms, the paster bending and shearing mechanism 40 of start just carries out bending and shears out paster the paster strip; And then; Controller 80 is controlled the first horizontal drive assembly, 62 starts of the first clamping transport sector 60 again; The first horizontal drive assembly 62 of start order about the cutter head that is clamped by first pneumatic-finger 61 be delivered to glue applying mechanism 30 under; And under the control of 80 pairs of glue applying mechanism 30 of controller, make 30 pairs of cutter heads of glue applying mechanism carry out a glue; And then, controller 80 paster that paster bending and shearing mechanism 40 is sheared out the institute's bending cutter head that is affixed on a glue forms weld tabs; This moment controller 80 again the paster in 30 pairs of weld tabs of control point gluing mechanism carry out a glue; After paster point glue is accomplished; The controller 80 of this moment is controlled the first horizontal drive assembly 62 again and is ordered about the past second clamping transport sector 50 places conveying of the weld tabs that is clamped by first pneumatic-finger 61; And controller 80 controls second clamp second pneumatic-finger, 51 starts of transport sector 50; Weld tabs on 51 pairs first pneumatic-fingers 61 of second pneumatic-finger is clamped, to accomplish the transmission of weld tabs between first pneumatic-finger 61 and second pneumatic-finger 51; And then, 52 starts of the controller 80 controls second horizontal drive assembly, the second horizontal drive assembly 52 of start orders about second pneumatic-finger 51 and carries towards the saw blade place that is clamped by saw blade clamp mechanism 10a, thereby makes weld tabs be delivered to a saw tooth place of saw blade; At last; Controller 80 control high-frequency heating mechanisms 20 and temperature testing organization 10d start; The high-frequency heating mechanism 20 of start is welded on the saw tooth of saw blade weld tabs; And the temperature testing organization 10d of start feeds back temperature signal in controller 80, again by controller 80 welding temperatures of adjustment high-frequency heating mechanism 20 automatically, thereby guarantees the quality of welding.When to the weld tabs that formed by paster and cutter head be welded in saw blade all the saw teeth on the time; This moment, controller 80 need make saw blade hold-down mechanism 10b unclamp the compressing of saw blade earlier, and made the first saw blade clamp assembly 11 and the second saw blade clamp assembly 12 unclamp the clamping to saw blade; Then; Controller 80 is controlled rotating driver 16 starts again, and the rotating driver 16 of start makes a saw of saw blade rotation tooth position, and then; Controller 80 is controlled the clamping of the first saw blade clamp assembly 11 and 12 pairs of saw blades of the second saw blade clamp assembly again; And saw blade hold-down mechanism 10b compresses the saw blade that clamps, and after this repeats the above-mentioned process of mentioning, and just can accomplish the purpose on all saw teeth that weld tabs is welded in saw blade.
Compared with prior art; Under the control of the controller 80 of the utility model; And clamp transport sector 60, second at the disc mechanism 92 of selecting materials, cutter head conveying mechanism 70, first and clamp under the cooperation of transport sector 50, paster bending and shearing mechanism 40, glue applying mechanism 30, high-frequency heating mechanism 20, saw blade clamp mechanism 10a, saw blade hold-down mechanism 10b and saw blade conveying mechanism 10c; When making saw blade, saw blade conveying mechanism 10c is transported to saw blade clamp mechanism 10a place; And saw blade being positioned clamping by saw blade clamp mechanism 10a, the saw blade hold-down mechanism 10b of this moment compresses to prevent running of saw blade the saw blade of location; Then; The disc mechanism 92 of selecting materials is carried cutter head toward cutter head conveying mechanism 70 places; Cutter head conveying mechanism 70 is accepted and clamps transport sector 60 places to this cutter head toward first to carry; And the first clamping transport sector 60 just clamps the cutter head that cutter head conveying mechanism 70 transports, and the paster bending and shearing mechanism 40 of this moment just carries out bending and shears out paster the paster strip, simultaneously; The first clamping transport sector 60 is transported to the cutter head that clamps under the glue applying mechanism 30, carries out a glue by 30 pairs of cutter heads of glue applying mechanism; And then, the paster that 40 bendings of paster bending and shearing mechanism is sheared out is affixed on cutter head and forms on the weld tabs; Then; Glue applying mechanism 30 is put glue on the paster in the weld tabs again; Clamp transport sector 60 by first again behind the some glue weld tabs is clamped the conveying of transport sector 50 places toward second; Clamp 50 pairs of weld tabs of transport sector by second and clamp, be delivered to a saw tooth place of saw blade again by the weld tabs of 50 pairs of clampings of the second clamping transport sector; At last, high-frequency heating mechanism 20 is welded in weld tabs on the saw tooth of saw blade.When to the weld tabs that formed by paster and cutter head be welded in saw blade all the saw teeth on the time; This moment, controller 80 need make saw blade hold-down mechanism 10b unclamp compressing saw blade earlier; And make saw blade clamp mechanism 10a unclamp clamping to saw blade; Make a saw of saw blade rotation tooth position by saw blade conveying mechanism 10c again, and then by the clamping of saw blade clamp mechanism 10a to saw blade, and saw blade hold-down mechanism 10b compresses the saw blade that clamps; After this repeat the above-mentioned process of mentioning again, just can accomplish the purpose of all saws on teeth that weld tabs is welded in saw blade.Therefore, the utility model saw blade sawtooth welder 100 can be automatically be welded on the saw tooth of saw blade cutter head and paster improving work and to reduce production costs in the lump, thereby is adapted to the job requirements of automation.
The person of meriting attention; The operation principle and the structure of above-mentioned saw blade hold-down mechanism 10b, high-frequency heating mechanism 20, temperature testing organization 10d, glue applying mechanism 30 and the paster bending and shearing mechanism of mentioning 40; Be well known to those of ordinary skill in the art, so no longer their structure and principle are described at this.
The above disclosed preferred embodiments that is merely the utility model can not limit the interest field of the utility model certainly with this, so according to the equivalent variations that the utility model claim is done, still belong to the scope that the utility model is contained.