CN202571481U - Saw blade welding machine - Google Patents
Saw blade welding machine Download PDFInfo
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- CN202571481U CN202571481U CN 201220154701 CN201220154701U CN202571481U CN 202571481 U CN202571481 U CN 202571481U CN 201220154701 CN201220154701 CN 201220154701 CN 201220154701 U CN201220154701 U CN 201220154701U CN 202571481 U CN202571481 U CN 202571481U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种锯片焊齿机,尤其涉及一种能将刀头及贴片一并焊接于锯片的锯牙上的锯片焊齿机。The utility model relates to a saw blade welding machine, in particular to a saw blade welding machine capable of welding a cutter head and a patch to the teeth of the saw blade.
背景技术 Background technique
随着经济的不断发展以及科学技术的不断进步,促使应用于工业的各种设备正朝智能化、高集成化及高效率化的方向发展以适应于自动化作业的要求,并能达到精密的制造目的。With the continuous development of the economy and the continuous progress of science and technology, all kinds of equipment used in industry are developing in the direction of intelligence, high integration and high efficiency to meet the requirements of automated operations and achieve precision manufacturing Purpose.
众所周知,为了提高圆盘锯片的耐磨性能,一般除了在圆盘锯片的材质上,以及在圆盘锯片的制造工序上进行合理的设计外,另一种最好的方法就是往圆盘锯片的锯牙上焊接有耐磨的合金的焊片,该焊片是由刀头及贴片焊接而成,通过该合金的焊片使得圆盘锯片的锯牙更耐磨,以达到降低圆盘锯片的成本。As we all know, in order to improve the wear resistance of circular saw blades, in addition to reasonable design on the material of circular saw blades and the manufacturing process of circular saw blades, another best way is to The teeth of the circular saw blade are welded with a wear-resistant alloy solder piece, which is welded by the cutter head and the patch. The alloy solder piece makes the saw tooth of the circular saw blade more wear-resistant, so as to Reach and reduce the cost of circular saw blade.
目前,现有在锯片的锯牙上焊接有焊片的做法是,操作人员先在折弯剪切设备上对贴片料带进行折弯并剪切,使贴片料带被折弯并剪切所要的贴片;接着,操作人员将折弯剪切设备上的贴片移动到焊接设备中,再在焊接设备上使刀头与贴片焊接一起形成焊片,紧接着再在焊接设备上使焊片焊接于圆盘锯片的锯牙上,从而达到使焊片焊接于圆盘锯片的锯牙上的目。At present, the existing method of soldering the solder tabs on the saw teeth of the saw blade is that the operator first bends and cuts the patch material strip on the bending and shearing equipment, so that the patch strip is bent and unwrapped. Cut the desired patch; then, the operator moves the patch on the bending and shearing equipment to the welding equipment, and then welds the cutter head and the patch on the welding equipment to form a solder piece, and then the welding equipment The welding piece is welded on the saw tooth of the circular saw blade, so as to achieve the purpose of welding the welding piece to the saw tooth of the circular saw blade.
但是,上述的折弯剪切和焊接设备将具有刀头和贴片的焊片焊接于圆盘锯片的锯牙上是分别位于不同的工作台上进行的,从而降低了工作效率,无法适应于自动化作业的要求,同时,折弯剪切设备与焊接设备之间的贴片及刀头输送是全靠操作人员的搬运而完成的,故增加了操作人员的劳动强度,相应地降低了工作效率。However, the above-mentioned bending, shearing and welding equipment welds the welding piece with the cutter head and the patch to the saw teeth of the circular saw blade, which are respectively located on different workbenches, thereby reducing work efficiency and cannot adapt to Due to the requirements of automatic operation, at the same time, the transfer of the patch and the cutter head between the bending and shearing equipment and the welding equipment is completed by the handling of the operator, so the labor intensity of the operator is increased and the work is correspondingly reduced. efficiency.
因此,急需要一种锯片焊齿机来克服上述的缺陷。Therefore, be badly in need of a kind of saw blade welding machine to overcome above-mentioned defective.
实用新型内容 Utility model content
本实用新型的目的在于提供一种锯片焊齿机,该锯片焊齿机能提高工作效率、降低操作者的劳动强度且能适应于自动化作业要求。The purpose of the utility model is to provide a saw blade welding machine, the saw blade welding machine can improve work efficiency, reduce the labor intensity of the operator and can adapt to the requirements of automatic operation.
为实现上述目的,本实用新型提供了一种自动焊片机,适用于将刀头及贴片一并焊接于锯片的锯牙上,其中,本实用新型锯片焊齿机包括机架、设于所述机架上的控制器及与所述控制器电性连接的选料盘机构、刀头输送机构、第一夹紧传输机构、第二夹紧传输机构、贴片折弯剪切机构、点胶机构、高频加热机构、锯片夹紧机构、锯片压紧机构及锯片输送机构。所述锯片输送机构竖直地安装于所述机架的左端上,所述刀头输送机构沿水平方向安装于所述机架的右端上,所述选料盘机构安装在所述机架上并位于所述刀头输送机构的右侧。所述第一夹紧传输机构和第二夹紧传输机构位于所述锯片输送机构和刀头输送机构之间,且所述第一夹紧传输机构和第二夹紧传输机构沿所述刀头输送机构至锯片输送机构的水平方向依次地安装于所述机架上。所述锯片夹紧机构安装于所述机架上并位于所述第二夹紧传输机构与锯片输送机构之间,所述贴片折弯剪切机构、点胶机构、高频加热机构及锯片压紧机构均位于所述第一夹紧传输机构的上方,且所述贴片折弯剪切机构、点胶机构、高频加热机构及锯片压紧机构沿所述刀头输送机构至锯片输送机构的水平方向依次地安装于所述机架上。In order to achieve the above purpose, the utility model provides an automatic chip welding machine, which is suitable for welding the cutter head and the patch on the teeth of the saw blade, wherein the saw blade welding machine of the utility model includes a frame, The controller installed on the frame and the material selection tray mechanism electrically connected to the controller, the cutter head conveying mechanism, the first clamping transmission mechanism, the second clamping transmission mechanism, the patch bending and shearing mechanism mechanism, dispensing mechanism, high-frequency heating mechanism, saw blade clamping mechanism, saw blade pressing mechanism and saw blade conveying mechanism. The saw blade conveying mechanism is installed vertically on the left end of the frame, the cutter head conveying mechanism is installed on the right end of the frame along the horizontal direction, and the material selection tray mechanism is installed on the frame on and on the right side of the cutter head conveying mechanism. The first clamping transport mechanism and the second clamping transport mechanism are located between the saw blade transport mechanism and the bit transport mechanism, and the first clamping transport mechanism and the second clamping transport mechanism are positioned along the blade The horizontal direction from the head conveying mechanism to the saw blade conveying mechanism is sequentially installed on the frame. The saw blade clamping mechanism is installed on the frame and is located between the second clamping transmission mechanism and the saw blade transmission mechanism, and the patch bending and shearing mechanism, glue dispensing mechanism, and high-frequency heating mechanism and the saw blade pressing mechanism are located above the first clamping transmission mechanism, and the patch bending and shearing mechanism, glue dispensing mechanism, high-frequency heating mechanism and saw blade pressing mechanism are conveyed along the cutter head The horizontal direction from the mechanism to the saw blade conveying mechanism is sequentially installed on the frame.
较佳地,本实用新型的锯片焊齿机还包括与所述控制器电性连接的温度检测机构,所述温度检测机构设置于所述机架上并与所述高频加热机构邻设。Preferably, the saw blade welding machine of the present utility model also includes a temperature detection mechanism electrically connected to the controller, the temperature detection mechanism is arranged on the frame and adjacent to the high-frequency heating mechanism .
较佳地,所述刀头输送机构具有刀头输送通道及驱动置于所述刀头输送通道内的刀头移动的刀头驱动组件,且所述刀头输送通道的末端设置有一定位挡块。Preferably, the cutter head delivery mechanism has a cutter head delivery channel and a cutter head driving assembly that drives the cutter head placed in the cutter head delivery channel to move, and the end of the cutter head delivery channel is provided with a positioning stopper .
较佳地,所述刀头驱动组件包括第一电机、第一主动轮、第一从动轮及第一传动带,所述第一电机与所述第一主动轮连接,所述第一传动带位于所述刀头输送通道内,且所述第一传动带套于所述第一主动轮和第一从动轮上。Preferably, the cutter head driving assembly includes a first motor, a first driving wheel, a first driven wheel and a first transmission belt, the first motor is connected to the first driving wheel, and the first transmission belt is located on the The cutter head conveying channel, and the first transmission belt is sleeved on the first driving wheel and the first driven wheel.
较佳地,所述选料盘机构包括选料盘及驱动所述选料盘振动的振动器,所述选料盘具有一输出口,所述输出口与所述刀头输送通道的始端传输对接。Preferably, the material selection plate mechanism includes a material selection plate and a vibrator that drives the vibration of the material selection plate, the material selection plate has an output port, and the output port is transported to the beginning end of the cutter head conveying channel. butt.
较佳地,所述第一夹紧传输机构包括第一气动手指及驱动所述第一气动手指朝所述第二夹紧传输机构处水平移动的第一水平驱动组件,所述第一气动手指位于所述刀头输送通道的末端外,且所述第一气动手指具有供夹紧由所述刀头驱动组件所输送来的刀头用的第一夹紧区。Preferably, the first clamping transmission mechanism includes a first pneumatic finger and a first horizontal drive assembly that drives the first pneumatic finger to move horizontally toward the second clamping transmission mechanism, and the first pneumatic finger Located outside the end of the cutter head delivery channel, the first pneumatic finger has a first clamping area for clamping the cutter head delivered by the cutter head driving assembly.
较佳地,所述第二夹紧传输机构包括第二气动手指及驱动所述第二气动手指朝所述锯片夹紧机构处水平移动的第二水平驱动组件,所述第二气动手指具有供夹紧由所述第一气动手指所输送来的刀头用的第二夹紧区。Preferably, the second clamping transmission mechanism includes a second pneumatic finger and a second horizontal drive assembly that drives the second pneumatic finger to move horizontally toward the saw blade clamping mechanism, and the second pneumatic finger has A second clamping area for clamping the cutter head delivered by the first pneumatic finger.
较佳地,所述锯片夹紧机构包括第一锯片夹紧组件及第二锯片夹紧组件,所述第一锯片夹紧组件与所述第二锯片夹紧组件之间形成供夹紧由所述锯片输送机构所输送来的锯片用的锯片夹紧区。具体地,所述第一锯片夹紧组件包括第一驱动气缸及第一夹紧轮,所述第一驱动气缸与所述第一夹紧轮连接;所述第二锯片夹紧组件包括第二驱动气缸及第二夹紧轮,所述第二驱动气缸与所述第二夹紧轮连接,所述第一夹紧轮与所述第二夹紧轮之间形成所述锯片夹紧区。Preferably, the saw blade clamping mechanism includes a first saw blade clamping assembly and a second saw blade clamping assembly, and a saw blade clamping assembly is formed between the first saw blade clamping assembly and the second saw blade clamping assembly. A saw blade clamping area for clamping the saw blade delivered by the saw blade delivery mechanism. Specifically, the first saw blade clamping assembly includes a first driving cylinder and a first clamping wheel, and the first driving cylinder is connected to the first clamping wheel; the second saw blade clamping assembly includes The second driving cylinder and the second clamping wheel, the second driving cylinder is connected with the second clamping wheel, the saw blade clamp is formed between the first clamping wheel and the second clamping wheel tight area.
较佳地,所述锯片输送机构包括旋转驱动器、锯片承载台及与所述锯片承载台连接的承载台驱动组件,所述锯片承载台呈可沿水平方向和竖直方向滑动的设置于所述机架上,所述承载台驱动组件驱使所述锯片承载台沿水平方向和竖直方向的移动,所述旋转驱动器安装在所述锯片承载台上并具有供承载所述锯片用的旋转部。Preferably, the saw blade conveying mechanism includes a rotary driver, a saw blade carrying platform and a carrying platform driving assembly connected with the saw blade carrying platform, and the saw blade carrying platform is a horizontally and vertically slidable Installed on the frame, the drive assembly of the carrying platform drives the movement of the saw blade carrying platform in the horizontal direction and vertical direction, and the rotary driver is installed on the saw blade carrying platform and has a function for carrying the saw blade carrying platform. Rotary part for saw blades.
与现有技术相比,在本实用新型的控制器的控制下,并在选料盘机构、刀头输送机构、第一夹紧传输机构、第二夹紧传输机构、贴片折弯剪切机构、点胶机构、高频加热机构、锯片夹紧机构、锯片压紧机构及锯片输送机构的配合下,当锯片输送机构使锯片输送到锯片夹紧机构处,并由锯片夹紧机构对锯片进行定位夹紧,此时的锯片压紧机构对定位的锯片进行压紧以防止锯片的跑动;接着,选料盘机构往刀头输送机构处输送刀头,刀头输送机构接受并把该刀头往第一夹紧传输机构处输送,而第一夹紧传输机构便对刀头输送机构输送来的刀头进行夹紧,此时的贴片折弯剪切机构便对贴片料带进行折弯并剪切出贴片,同时,第一夹紧传输机构将夹紧的刀头输送到点胶机构正下方,由点胶机构对刀头进行点胶;紧接着,使贴片折弯剪切机构所折弯剪切出的贴片贴于刀头上形成焊片;然后,点胶机构再往焊片中的贴片上点胶,点胶后再由第一夹紧传输机构将焊片往第二夹紧传输机构处输送,由第二夹紧传输机构对焊片进行夹紧,再由第二夹紧传输机构对夹紧的焊片输送至锯片的一个锯牙处;最后,高频加热机构将焊片焊接于锯片的一个锯牙上。当要将由贴片和刀头形成的焊片焊接于锯片的所有锯牙上时,此时控制器需要先使锯片压紧机构松开对锯片的压紧,以及使锯片夹紧机构松开对锯片的夹紧,再由锯片输送机构使锯片旋转一个锯牙位置,然后再由锯片夹紧机构对锯片的夹紧,以及锯片压紧机构对夹紧的锯片进行压紧,此后再重复上述提到的过程,便能完成贴片和刀头一并焊接于锯片的所有锯牙上的目的。因此,本实用新型锯片焊齿机能自动地将刀头和贴片一并焊接于锯片的锯牙上以提高工作效果和降低生产成本,从而适应于自动化的作业要求。Compared with the prior art, under the control of the controller of the utility model, and in the material selection tray mechanism, the cutter head conveying mechanism, the first clamping transmission mechanism, the second clamping transmission mechanism, patch bending and shearing mechanism, dispensing mechanism, high-frequency heating mechanism, saw blade clamping mechanism, saw blade pressing mechanism and saw blade conveying mechanism, when the saw blade conveying mechanism makes the saw blade transported to the saw blade clamping mechanism, and the The saw blade clamping mechanism positions and clamps the saw blade. At this time, the saw blade pressing mechanism compresses the positioned saw blade to prevent the running of the saw blade; The cutter head, the cutter head conveying mechanism accepts and conveys the cutter head to the first clamping transmission mechanism, and the first clamping transmission mechanism clamps the cutter head delivered by the cutter head conveying mechanism, and the patch at this time The bending and shearing mechanism bends the patch material tape and cuts out the patch. At the same time, the first clamping transmission mechanism transports the clamped cutter head to the right below the glue dispensing mechanism, and the glue dispensing mechanism adjusts the cutter head. Carry out glue dispensing; then, make the patch bent and cut out by the patch bending and shearing mechanism stick to the cutter head to form a solder piece; then, the glue dispensing mechanism dispenses glue on the patch in the welding piece, After dispensing, the first clamping transmission mechanism transports the solder piece to the second clamping transmission mechanism, the second clamping transmission mechanism clamps the welding piece, and then the second clamping transmission mechanism clamps the clamped The welding piece is transported to one tooth of the saw blade; finally, the high-frequency heating mechanism welds the welding piece to one tooth of the saw blade. When welding the solder piece formed by the patch and the cutter head to all the saw teeth of the saw blade, the controller needs to first make the saw blade pressing mechanism loosen the compression on the saw blade, and make the saw blade clamp The mechanism loosens the clamping of the saw blade, and then the saw blade is rotated by a saw tooth position by the saw blade conveying mechanism, and then the saw blade is clamped by the saw blade clamping mechanism, and the clamped saw blade is clamped by the saw blade pressing mechanism. The saw blade is compressed, and then the above-mentioned process is repeated to complete the purpose of welding the patch and the cutter head to all the saw teeth of the saw blade. Therefore, the saw blade welding machine of the utility model can automatically weld the cutter head and the patch on the saw teeth of the saw blade to improve the working effect and reduce the production cost, thereby adapting to the operation requirements of automation.
附图说明 Description of drawings
图1是本实用新型锯片焊齿机的结构示意图。Fig. 1 is a structural schematic diagram of a saw blade welding machine of the present invention.
图2是图1所示锯片焊齿机在拆卸机架及控制器后的结构示意图。Fig. 2 is a structural schematic diagram of the saw blade welding machine shown in Fig. 1 after the frame and the controller are disassembled.
图3是图2中A部分的放大图。Fig. 3 is an enlarged view of part A in Fig. 2 .
具体实施方式 Detailed ways
为了详细说明本实用新型的技术内容、构造特征,以下结合实施方式并配合附图作进一步说明。In order to describe the technical content and structural features of the present utility model in detail, further description will be made below in conjunction with the embodiments and accompanying drawings.
请参阅图1至图3,本实用新型锯片焊齿机100用于将刀头及贴片一并焊接于锯片的锯牙(图中未示)上,其中,该锯片焊齿机100包括机架90、设于所述机架90上的控制器80及与所述控制器80电性连接的选料盘机构92、刀头输送机构70、第一夹紧传输机构60、第二夹紧传输机构50、贴片折弯剪切机构40、点胶机构30、高频加热机构20、锯片夹紧机构10a、锯片压紧机构10b及锯片输送机构10c。所述锯片输送机构10c竖直地安装于所述机架90的左端上,所述刀头输送机构70沿水平方向安装于所述机架90的右端上,所述选料盘机构92安装在所述机架90上,且所述选料盘机构92位于所述刀头输送机构70的右侧。所述第一夹紧传输机构60和第二夹紧传输机构50位于所述锯片输送机构10c和刀头输送机构70之间,且所述第一夹紧传输机构60和第二夹紧传输机构50沿所述刀头输送机构70至锯片输送机构10c的水平方向依次地安装于所述机架90上。所述锯片夹紧机构10a安装于所述机架90上,且所述锯片夹紧机构10a位于所述第二夹紧传输机构50与锯片输送机构10c之间。所述贴片折弯剪切机构40、点胶机构30、高频加热机构20及锯片压紧机构10a均位于所述第一夹紧传输机构60的上方,且所述贴片折弯剪切机构40、点胶机构30、高频加热机构20及锯片压紧机构10a沿所述刀头输送机构70至锯片输送机构10c的水平方向依次地安装于所述机架90上。其中,为了能及时的监控刀头和贴片一并焊接于锯片的锯牙上时的焊接温度,故本实用新型的锯片焊齿机100还包括与所述控制器80电性连接的温度检测机构10d,该温度检测机构10d设置于机架90上并与高频加热机构20邻设。具体地,如下:Please refer to Fig. 1 to Fig. 3, the saw blade welding machine 100 of the utility model is used to weld the cutter head and the patch on the saw teeth (not shown in the figure) of the saw blade together, wherein the saw blade welding machine 100 includes a frame 90, a controller 80 disposed on the frame 90, a material
较优者,上述提到的刀头输送机构70具有刀头输送通道71及驱动置于所述刀头输送通道71内的刀头移动的刀头驱动组件,且所述刀头输送通道71的末端设置有一定位挡块(图中未示),以便于对刀头驱动组件输送来的刀头进行快速精准的定位;具体地,在本实施例中,上述提到的刀头驱动组件包括第一电机、第一主动轮、第一从动轮及第一传动带,所述第一电机与所述第一主动轮连接,所述第一传动带位于刀头输送通道71内,且所述第一传动带套于所述第一主动轮和第一从动轮上,以使得刀头驱动组件能更好地驱使置于刀头输送通道71内的刀头往第一夹紧传输机构60处移动。当然,上述的刀头驱动组件还可以为由其它的驱动组件组成,但,这都是本领域普通技术人员根据实际需要所熟知的。且上述提到的选料盘机构92包括选料盘92a及驱动所述选料盘92a振动的振动器92b,所述选料盘92a具有一输出口92c,该输出口92c与刀头输送通道71的始端传输对接(即是选料盘92a内的刀头在振动器92b的作用下能通过输出口92c而被输送到刀头输送通道71内),以使得选料盘机构92内的刀头能可靠地往刀头输送通道71内输送;其中,上述提到的振动器92b为一电机,当然还可以为其它的驱动器。Preferably, the above-mentioned cutter
同时,上述提到的第一夹紧传输机构60包括第一气动手指61及驱动所述第一气动手指61朝所述第二夹紧传输机构50处水平移动的第一水平驱动组件62,所述第一气动手指61位于所述刀头输送通道71的末端外,且所述第一气动手指61具有供夹紧由所述刀头驱动组件所输送来的刀头用的第一夹紧区63,以便于对定位后的刀头进行快速且可靠的夹持。具体地,在本实施例中,第一水平驱动组件62是由第一水平电机、第一水平主动轮及第一水平从动轮及第一水平传动带组成,上述的第一气动手指61固定于第一水平传动带上,这样组合的目的可以使得第一气动手指61在水平移动的任一位置进行定位,以便于点胶机构30对第一气动手指61上的刀头进行点胶作动。而上述提到的第二夹紧传输机构50包括第二气动手指51及驱动所述第二气动手指51朝所述锯片夹紧机构10a处水平移动的第二水平驱动组件52,所述第二气动手指51具有供夹紧由所述第一气动手指61所输送来的刀头用的第二夹紧区53,以便于第二气动手指51对第一夹紧传输机构60输送来的刀头进行传输对接。具体地,在本实施例中,第二水平驱动组件52可以包括第二水平气缸52a及第二移动台52b,第二气动手指51安装在第二移动台52b上,而第二移动台52b滑动的安装在机架90上并与第二水平气缸52a连接,第二水平气缸52a驱动第二移动台52b在水平方向移动,以实现第二气动手指51与第一气缸手指61之间刀头传输对接的目的。At the same time, the above-mentioned first clamping transmission mechanism 60 includes a first
再者,上述提到的锯片夹紧机构10a包括第一锯片夹紧组件11及第二锯片夹紧组件12,所述第一锯片夹紧组件11与所述第二锯片夹紧组件12之间形成供夹紧由所述锯片输送机构10c所输送来的锯片用的锯片夹紧区13。具体地,在本实施例中,所述第一锯片夹紧组件11包括第一驱动气缸11a及第一夹紧轮11b,所述第一驱动气缸11a与所述第一夹紧轮11b连接;所述第二锯片夹紧组件12包括第二驱动气缸(图中未注)及第二夹紧轮12b,所述第二驱动气缸与所述第二夹紧轮12b连接,所述第一夹紧轮11b与所述第二夹紧轮12b之间形成上述提到的锯片夹紧区13,以使得锯片夹紧区13的形成简单,且对锯片的夹紧更可靠。Moreover, the saw blade clamping mechanism 10a mentioned above includes a first saw
最后,上述提到的锯片输送机构10c包括旋转驱动器16(较优为电机)、锯片承载台14及与所述锯片承载台14连接的承载台驱动组件15,所述锯片承载台14呈可沿水平方向和竖直方向滑动的设置于所述机架90上,所述承载台驱动组件15驱使所述锯片承载台14沿水平方向和竖直方向的移动,所述旋转驱动器16安装在所述锯片承载台14上并具有供承载所述锯片用的旋转部16a。具体地,所述承载台驱动组件15是由承载台水平气缸15a、承载台竖直气缸15b及相互配合的水平导轨和竖直导轨,水平滑块和竖直滑块组成的,它们在机架90上的装配关系是本领域普通技术人员所熟知的,故在此不再它们在机架90上的安装关系进行详细的描述。Finally, the above-mentioned saw
结合附图,对本实用新型的锯片焊齿机的工作原理作详细的说明,作动时,控制器80先控制锯片输送机构10c的承载台驱动组件15作动,作动的承载台驱动组件15驱使承载于锯片承载台14上的锯片被输送到锯片夹紧机构10a的锯片夹紧区13内;接着,控制器80控制第一驱动气缸11a和第二驱动气缸同步协调作动,作动的第一驱动气缸11a驱使第一夹紧轮11b朝第二夹紧轮12b处移动,而作动的第二驱动气缸驱使第二夹紧轮12b朝第一夹紧轮11b处移动,从而使锯片被夹紧于锯片夹紧区13内以完成锯片的夹紧定位;此时控制器80控制锯片压紧机构10b作动,作动的锯片压紧机构10b便对夹紧定位的锯片进行压紧以防止锯片的跑动;然后,控制器80控制振动器92b工作,工作的振动器92b使得选料盘92a内的刀头有序地被输送到刀头输送通道71内,此时的控制器80控制刀头输送机构70的第一电机作动,作动的第一电机通过第一主动轮、第一从动轮及第一传动带的配合,从而驱使输送到刀头输送通道71内的刀头往第一夹紧传输机构60处输送,而此时的控制器80控制第一夹紧传输机构60的第一气动手指61作动,作动的第一气动手指61便对刀头输送机构70输送来的刀头进行夹紧,与此同时,控制器80控制贴片折弯剪切机构40作动,作动的贴片折弯剪切机构40便对贴片料带进行折弯并剪切出贴片;紧接着,控制器80再控制第一夹紧传输机构60的第一水平驱动组件62作动,作动的第一水平驱动组件62驱使被第一气动手指61所夹紧的刀头输送至点胶机构30的正下方,并在控制器80对点胶机构30的控制下,使点胶机构30对刀头进行点胶;紧接着,控制器80使贴片折弯剪切机构40将所折弯剪切出的贴片贴于点胶的刀头形成焊片;此时控制器80再控制点胶机构30对焊片中的贴片进行点胶,当贴片点胶完成后,此时的控制器80再控制第一水平驱动组件62驱使被第一气动手指61夹紧的焊片往第二夹紧传输机构50处输送,且控制器80控制第二夹紧传输机构50的第二气动手指51作动,使第二气动手指51对第一气动手指61上的焊片进行夹紧,以完成焊片于第一气动手指61和第二气动手指51之间的传输;紧接着,控制器80控制第二水平驱动组件52作动,作动的第二水平驱动组件52驱使第二气动手指51朝被锯片夹紧机构10a所夹紧的锯片处输送,从而使焊片输送至锯片的一个锯牙处;最后,控制器80控制高频加热机构20和温度检测机构10d作动,作动的高频加热机构20使焊片焊接于锯片的一个锯牙上,而作动的温度检测机构10d将温度信号反馈于控制器80,再由控制器80自动的调整高频加热机构20的焊接温度,从而确保焊接的质量。当要将由贴片和刀头形成的焊片焊接于锯片的所有锯牙上时,此时控制器80需要先使锯片压紧机构10b松开对锯片的压紧,以及使第一锯片夹紧组件11和第二锯片夹紧组件12松开对锯片的夹紧;接着,控制器80再控制旋转驱动器16作动,作动的旋转驱动器16使锯片旋转一个锯牙位置,紧接着,控制器80再控制第一锯片夹紧组件11和第二锯片夹紧组件12对锯片的夹紧,以及锯片压紧机构10b对夹紧的锯片进行压紧,此后重复上述提到的过程,便能完成焊片焊接于锯片的所有锯牙上的目的。In conjunction with the accompanying drawings, the working principle of the saw blade welding machine of the present invention will be described in detail. When actuating, the controller 80 first controls the actuation of the loading table driving assembly 15 of the saw blade conveying mechanism 10c, and the actuating loading table drives The assembly 15 drives the saw blade carried on the saw blade carrying table 14 to be transported into the saw blade clamping area 13 of the saw blade clamping mechanism 10a; then, the controller 80 controls the first driving cylinder 11a and the second driving cylinder to coordinate synchronously Actuated, the actuated first driving cylinder 11a drives the first clamping wheel 11b to move towards the second clamping wheel 12b, and the actuated second driving cylinder drives the second clamping wheel 12b towards the first clamping wheel 11b move, so that the saw blade is clamped in the saw blade clamping area 13 to complete the clamping and positioning of the saw blade; at this time, the controller 80 controls the saw blade pressing mechanism 10b to actuate, and the actuated saw blade pressing mechanism 10b will compress the clamped and positioned saw blade to prevent the running of the saw blade; then, the controller 80 controls the vibrator 92b to work, and the working vibrator 92b makes the cutter heads in the material selection tray 92a to be transported in an orderly manner In the cutter head conveying channel 71, the controller 80 at this time controls the first motor of the cutter head conveying mechanism 70 to actuate, and the actuated first motor passes through the first driving wheel, the first driven wheel and the first transmission belt. Thus, the cutter head delivered to the cutter
与现有技术相比,在本实用新型的控制器80的控制下,并在选料盘机构92、刀头输送机构70、第一夹紧传输机构60、第二夹紧传输机构50、贴片折弯剪切机构40、点胶机构30、高频加热机构20、锯片夹紧机构10a、锯片压紧机构10b及锯片输送机构10c的配合下,当锯片输送机构10c使锯片输送到锯片夹紧机构10a处,并由锯片夹紧机构10a对锯片进行定位夹紧,此时的锯片压紧机构10b对定位的锯片进行压紧以防止锯片的跑动;接着,选料盘机构92往刀头输送机构70处输送刀头,刀头输送机构70接受并把该刀头往第一夹紧传输机构60处输送,而第一夹紧传输机构60便对刀头输送机构70输送来的刀头进行夹紧,此时的贴片折弯剪切机构40便对贴片料带进行折弯并剪切出贴片,同时,第一夹紧传输机构60将夹紧的刀头输送到点胶机构30正下方,由点胶机构30对刀头进行点胶;紧接着,使贴片折弯剪切机构40所折弯剪切出的贴片贴于刀头形成焊片上;然后,点胶机构30再往焊片中的贴片上点胶,点胶后再由第一夹紧传输机构60将焊片往第二夹紧传输机构50处输送,由第二夹紧传输机构50对焊片进行夹紧,再由第二夹紧传输机构50对夹紧的焊片输送至锯片的一个锯牙处;最后,高频加热机构20将焊片焊接于锯片的一个锯牙上。当要将由贴片和刀头形成的焊片焊接于锯片的所有锯牙上时,此时控制器80需要先使锯片压紧机构10b松开对锯片的压紧,以及使锯片夹紧机构10a松开对锯片的夹紧,再由锯片输送机构10c使锯片旋转一个锯牙位置,然后再由锯片夹紧机构10a对锯片的夹紧,以及锯片压紧机构10b对夹紧的锯片进行压紧,此后再重复上述提到的过程,便能完成焊片焊接于锯片的所有锯牙上的目的。因此,本实用新型锯片焊齿机100能自动地将刀头和贴片一并焊接于锯片的锯牙上以提高工作效果和降低生产成本,从而适应于自动化的作业要求。Compared with the prior art, under the control of the controller 80 of the present utility model, and in the material
值得注意者,上述提到的锯片压紧机构10b、高频加热机构20、温度检测机构10d、点胶机构30及贴片折弯剪切机构40的工作原理及结构,均为本领域普通技术人员所熟知的,故在此不再对它们的结构及原理进行说明。It is worth noting that the working principles and structures of the above-mentioned saw blade
以上所揭露的仅为本实用新型的较佳实例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型权利要求所作的等同变化,仍属于本实用新型所涵盖的范围。What is disclosed above is only a preferred example of the utility model, which certainly cannot limit the scope of rights of the utility model. Therefore, the equivalent changes made according to the claims of the utility model still belong to the scope covered by the utility model.
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CN103071856A (en) * | 2012-12-25 | 2013-05-01 | 东莞市俊知自动机械有限公司 | Saw blade tooth welding machine |
CN103600125A (en) * | 2013-11-18 | 2014-02-26 | 东莞市俊知自动机械有限公司 | Automatic welder for circular saw blades |
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CN104325233A (en) * | 2014-09-29 | 2015-02-04 | 东莞市俊知自动机械有限公司 | Welding machine for circular disc cutter |
CN104368920A (en) * | 2014-11-07 | 2015-02-25 | 东莞市俊知自动机械有限公司 | Sorting conveying mechanism for cutter heads and welding machine for comb-toothed cutters |
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CN103071856A (en) * | 2012-12-25 | 2013-05-01 | 东莞市俊知自动机械有限公司 | Saw blade tooth welding machine |
CN103071856B (en) * | 2012-12-25 | 2015-06-10 | 东莞市俊知自动机械有限公司 | Saw blade tooth welding machine |
CN103600125A (en) * | 2013-11-18 | 2014-02-26 | 东莞市俊知自动机械有限公司 | Automatic welder for circular saw blades |
WO2015070542A1 (en) * | 2013-11-18 | 2015-05-21 | 东莞市俊知自动机械有限公司 | Saber saw automatic welding machine |
WO2015070541A1 (en) * | 2013-11-18 | 2015-05-21 | 东莞市俊知自动机械有限公司 | Automatic welding machine for circular saw blades |
CN103600125B (en) * | 2013-11-18 | 2015-12-02 | 东莞市俊知自动机械有限公司 | Saw blade automatic welding machine |
CN103962645A (en) * | 2014-04-30 | 2014-08-06 | 浙江爱易特智能技术有限公司 | Automatic soldering machine |
CN104325233A (en) * | 2014-09-29 | 2015-02-04 | 东莞市俊知自动机械有限公司 | Welding machine for circular disc cutter |
CN104325233B (en) * | 2014-09-29 | 2016-01-20 | 东莞市俊知自动机械有限公司 | Circular cutter bonding machine |
CN104368920A (en) * | 2014-11-07 | 2015-02-25 | 东莞市俊知自动机械有限公司 | Sorting conveying mechanism for cutter heads and welding machine for comb-toothed cutters |
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