CN103600125B - Saw blade automatic welding machine - Google Patents

Saw blade automatic welding machine Download PDF

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Publication number
CN103600125B
CN103600125B CN201310574721.9A CN201310574721A CN103600125B CN 103600125 B CN103600125 B CN 103600125B CN 201310574721 A CN201310574721 A CN 201310574721A CN 103600125 B CN103600125 B CN 103600125B
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China
Prior art keywords
saw blade
clamping
cutter head
frame
sliding seat
Prior art date
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CN201310574721.9A
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Chinese (zh)
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CN103600125A (en
Inventor
朱志惠
覃运强
凌浩
曹贺
田金涛
钱曙光
孔祥天
钟江华
孔海文
钟锋
张冰
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Dongguan City Junzhi Automation Machinery Co ltd
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Dongguan City Junzhi Automation Machinery Co ltd
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Application filed by Dongguan City Junzhi Automation Machinery Co ltd filed Critical Dongguan City Junzhi Automation Machinery Co ltd
Priority to CN201310574721.9A priority Critical patent/CN103600125B/en
Priority to PCT/CN2014/071437 priority patent/WO2015070541A1/en
Publication of CN103600125A publication Critical patent/CN103600125A/en
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Publication of CN103600125B publication Critical patent/CN103600125B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K13/00Welding by high-frequency current heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D65/00Making tools for sawing machines or sawing devices for use in cutting any kind of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/20Tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Sawing (AREA)

Abstract

The invention provides a kind of saw blade automatic welding machine, comprise frame, controller, select tray device, cutter head conveying device, point glue equipment, clamping transmitting device, welding wire conveying device, high-frequency welding equipment, temperature-detecting device, saw blade carrying and conveying device, tooth pushing device and saw blade clamping device.The cutter head selecting tray device to send here is passed to clamping transmitting device place and is clamped by cutter head conveying device, point glue equipment is toward the cutter head point glue of clamping, welding wire conveying device is carried welding wire toward the cutter head of some glue and forms a weld tabs with cutter head, clamping transmitting device makes weld tabs be passed to top corresponding to saw blade clamping device, saw blade carrying and conveying device makes saw blade be delivered to saw blade clamping device place and makes the saw tooth of saw blade corresponding with weld tabs, the saw tooth of saw blade is pushed on weld tabs by tooth pushing device, weld tabs is welded on the saw tooth of saw blade by high-frequency welding equipment, temperature-detecting device detects in real time to welding temperature, realize the object that weld tabs is welded in the saw tooth of saw blade automatically.

Description

Saw blade automatic welding machine
Technical field
The present invention relates to a kind of bonding machine, particularly relate to a kind of saw blade automatic welding machine that weld tabs automatically can be welded on the saw tooth of saw blade.
Background technology
As everyone knows, in order to improve the anti-wear performance of saw blade, general except in the material of saw blade, and outside reasonably designing in the manufacturing process of saw blade, another kind of the best way is exactly the weld tabs being welded with wear-resisting alloy on the saw tooth of saw blade, makes the saw tooth of saw blade more wear-resisting by this weld tabs, to reach the use cost reducing saw blade, therefore, for by weld tabs, the bonding machine be welded on saw blade arises at the historic moment.
Wherein, in saw tooth process weld tabs being welded in saw blade, the conveying of cutter head can be related to, carry out a glue to the cutter head of conveying, the cutter head conveying welding wire toward some glue forms weld tabs to make welding wire and cutter head, finally weld tabs is welded in the first-class numerous operation of saw blade, but, existing bonding machine cannot realize the automated job process of above-mentioned operation, therefore makes the welding of saw blade there is the defect that efficiency is low and cost is high, cannot be adapted to the occasion of automated job.
Therefore, be badly in need of wanting a kind of saw blade automatic welding machine to overcome above-mentioned defect.
Summary of the invention
The object of the present invention is to provide a kind of saw blade automatic welding machine raising the efficiency and reduce costs to be adapted to automation occasion.
For achieving the above object, the invention provides a kind of saw blade automatic welding machine, be suitable for by cutter head and welding wire composition weld tabs be welded on the saw tooth of saw blade, comprise frame, be located at the controller in described frame and be electrically connected with described controller select tray device, cutter head conveying device, point glue equipment, clamping transmitting device, welding wire conveying device, high-frequency welding equipment, temperature-detecting device, saw blade carrying and conveying device, tooth pushing device and saw blade clamping device.The described side selecting tray device to be arranged on described frame, described saw blade carrying and conveying device and tooth pushing device are arranged on the opposite side of described frame, and described cutter head conveying device, clamping transmitting device and saw blade clamping device are in turn arranged in described frame along the described tray device that selects to the direction of described saw blade carrying and conveying device.The described cutter head selecting tray device to transport is transported to described clamping transmitting device place by described cutter head conveying device, described clamping transmitting device clamps the cutter head that described cutter head conveying device transports, described point glue equipment is arranged on described frame and carries out a glue to the cutter head that described clamping transmitting device clamps, described welding wire conveying device is arranged in described frame, the cutter head that described welding wire conveying device clamps toward described clamping transmitting device is carried welding wire and makes this welding wire and this cutter head form a weld tabs, described clamping transmitting device makes described weld tabs be transported to top corresponding to described saw blade clamping device, saw blade is delivered to described saw blade clamping device place and makes the saw tooth of saw blade corresponding with weld tabs by described saw blade carrying and conveying device, the saw tooth of saw blade is pushed on weld tabs by described tooth pushing device, saw blade after described saw blade gripping means grips pushing, described high-frequency welding equipment is arranged on described frame and is welded on the saw tooth of saw blade by the weld tabs after pushing, described temperature-detecting device is arranged on described frame and detects in real time welding temperature.
By controller of the present invention and be electrically connected with controller select coordinating of tray device, cutter head conveying device, point glue equipment, clamping transmitting device, welding wire conveying device, high-frequency welding equipment, temperature-detecting device, saw blade carrying and conveying device, saw blade clamping device and tooth pushing device, first make to select tray device toward cutter head conveying device place conveying cutter head, by cutter head conveying device, cutter head is delivered to clamping transmitting device, then by clamping transmitting device, cutter head is clamped; Then, the cutter head of point glue equipment to clamping carries out a glue, and welding wire conveying device is carried welding wire toward the cutter head of some glue and makes welding wire and cutter head form weld tabs; Then, clamping transmitting device makes weld tabs be delivered to top corresponding to saw blade clamping device; Finally, saw blade carrying and conveying device makes saw blade be delivered to saw blade clamping device place and makes the saw tooth of saw blade corresponding with weld tabs, by tooth pushing device, the saw tooth of saw blade is pushed on weld tabs, and the saw blade after the pushing of saw blade gripping means grips, by high-frequency welding equipment, the weld tabs after pushing is welded on the saw tooth of saw blade again, and temperature-detecting device detects welding temperature in real time, thus the saw Dental soldering completing saw blade has the object of a weld tabs.When weld tabs being welded on another saw tooth, now make tooth pushing device unclamp and clamping to saw blade is unclamped to the pushing of the saw tooth of saw blade and saw blade clamping device, and then perform the conveying of cutter head, the formation of weld tabs and weld tabs and be transported to top step corresponding to saw blade clamping device, and then make saw blade carrying and conveying device order about saw blade and rotate the position that is sawed tooth, now, tooth pushing device, saw blade clamping device and high-frequency welding equipment repeat aforesaid process, can complete the object that another saw Dental soldering has weld tabs.Therefore, weld tabs is automatically welded on the saw tooth of saw blade by saw blade automatic welding function of the present invention, thus improves efficiency and reduce cost, is adapted to the requirement of automated job.
Accompanying drawing explanation
Fig. 1 is the perspective view of saw blade automatic welding machine of the present invention.
Fig. 2 is the rack-mounted perspective view of clamping transmitting device of saw blade automatic welding machine of the present invention.
Fig. 3 is the perspective view of another angle of the clamping transmitting device shown in Fig. 2.
Fig. 4 is the perspective view that one of first clamp system clamped shown in Fig. 2 in the first clamping transmitting device of transmitting device is implemented.
Fig. 5 is the stereo decomposing structural representation of the first clamp system shown in Fig. 4.
Fig. 6 is another perspective view implemented of the first clamp system in the first clamping transmitting device of the transmitting device of clamping shown in Fig. 2.
Fig. 7 is the perspective exploded view of the first clamp system shown in Fig. 6.
Fig. 8 is the perspective view of the second clamp system in the second clamping transmitting device of the transmitting device of clamping shown in Fig. 2.
Fig. 9 is the stereo decomposing structural representation of the second clamp system shown in Fig. 8.
Figure 10 is the stereo decomposing structural representation of another angle of the second clamp system shown in Fig. 8.
Figure 11 is saw blade clamping device and the rack-mounted perspective view of saw blade carrying and conveying device of saw blade automatic welding machine of the present invention.
Figure 12 is the perspective view of the saw blade clamping device shown in Figure 11.
Figure 13 is the perspective view of another angle of the saw blade clamping device shown in Figure 12.
Figure 14 is the perspective view of the another angle of the saw blade clamping device shown in Figure 12.
Figure 15 is the stereo decomposing structural representation of the saw blade clamping device shown in Figure 14.
Figure 16 is the perspective view of the saw blade carrying and conveying device shown in Figure 11.
Figure 17 is the perspective view of another angle of the saw blade carrying and conveying device shown in Figure 11.
Figure 18 be the cutter head conveying device of saw blade automatic welding machine of the present invention and select tray device to be assembled together time perspective view.
Figure 19 is the perspective view of another angle of the cutter head conveying device shown in Figure 18.
Figure 20 is the enlarged drawing of part A in Figure 19.
Figure 21 is the perspective view of micro-adjusting mechanism one embodiment of the cutter head conveying device shown in Figure 19.
Figure 22 is the perspective view of another angle of micro-adjusting mechanism shown in Figure 21.
Figure 23 is the perspective view of another embodiment of micro-adjusting mechanism of the cutter head conveying device shown in Figure 19.
Detailed description of the invention
In order to describe technology contents of the present invention, structural feature in detail, accompanying drawing is coordinated to be described further below in conjunction with embodiment.
Refer to Fig. 1, saw blade automatic welding machine 100 of the present invention is for being welded on the saw tooth (not shown) of saw blade by the weld tabs of cutter head 310 (see Fig. 8) and welding wire composition, optimum is welded in by weld tabs on the left and right saw tooth of saw blade.Wherein, saw blade automatic welding machine 100 of the present invention comprise frame 10, be located at controller 10a in frame 10 and be electrically connected with controller 10a select tray device 20, cutter head conveying device 30, point glue equipment 40, clamp transmitting device 50, welding wire conveying device 60, high-frequency welding equipment 71, temperature-detecting device 72, saw blade carrying and conveying device 80, tooth pushing device 73 and saw blade clamping device 90.Select tray device 20 to be arranged on the right side of frame 10, saw blade carrying and conveying device 80 and tooth pushing device 73 are arranged on the left side of frame 10, more excellent, and tooth pushing device 73 is positioned at the top of saw blade carrying and conveying device 80.Cutter head conveying device 30, clamping transmitting device 50 and saw blade clamping device 90 are in turn arranged in frame 10 along selecting the direction of tray device 20 to saw blade carrying and conveying device 80, the saw blade making saw blade clamping device 90 can clamp saw blade carrying and conveying device 80 to transport.Tooth pushing device 73 is more excellent corresponding with saw blade clamping device 90, and the saw blade that tooth pushing device 73 can be unclamped saw blade clamping device 90 carries out tooth pushing start, has the technological requirement of weld tabs with each the saw Dental soldering meeting saw blade.
Meanwhile, the cutter head 310 selecting tray device 20 to transport is transported to clamping transmitting device 50 place by cutter head conveying device 30, clamps by clamping transmitting device 50 cutter head 310 that cutter head conveying device 30 transports.Point glue equipment 40 is arranged in frame 10, the more excellent top being point glue equipment 40 and being also positioned at clamping transmitting device 50 correspondence, and carries out a glue to the cutter head 310 that clamping transmitting device 50 clamps.Welding wire conveying device 60 is arranged in frame 10, the more excellent top being welding wire conveying device 60 and being also positioned at saw blade clamping device 90 correspondence, and the cutter head 310 that welding wire conveying device 60 also clamps toward clamping transmitting device 50 is carried welding wire and makes this welding wire and this cutter head 310 form a weld tabs (not shown).Clamping transmitting device 50 makes weld tabs be transported to the top of saw blade clamping device 90 correspondence, and saw blade is carried saw blade clamping device 90 place and made the saw tooth of saw blade corresponding with weld tabs by saw blade carrying and conveying device 80.The saw tooth of saw blade is pushed on weld tabs by tooth pushing device 73, and saw blade clamping device 90 clamps the saw blade after pushing.High-frequency welding equipment 71 is arranged in frame 10, more excellent, and high-frequency welding equipment 71 is also positioned at the top of saw blade clamping device 90 correspondence, and is welded on the saw tooth of saw blade by the weld tabs after pushing.And temperature-detecting device 72 is arranged in frame 10, the more excellent top being temperature-detecting device 72 and being also positioned at saw blade clamping device 90 correspondence, and welding temperature is detected in real time.Composition graphs 2 and Fig. 3, particularly, in the present embodiment, clamping transmitting device 50 comprises the first clamping transmitting device 50a and second clamping transmitting device 50b of Transmission Connection, more preferably, first clamping transmitting device 50a and second clamping transmitting device 50b is between cutter head conveying device 30 and saw blade clamping device 90, and the first clamping transmitting device 50a also with cutter head conveying device 30 Transmission Connection, second clamping transmitting device 50b also with saw blade clamping device 90 Transmission Connection, the cutter head 310 that cutter head conveying device 30 is transported can be carried toward saw blade clamping device 90 place more reliably, the technological requirement of weld tabs is all welded with each the saw tooth meeting saw blade, and the first clamping transmitting device 50a clamps the cutter head 310 that cutter head conveying device 30 transports, point glue equipment 40 carries out a glue to the cutter head 310 that the first clamping transmitting device 50a clamps, cutter head 310 after a glue is also delivered to the second clamping transmitting device 50b place by the first clamping transmitting device 50a, cutter head 310 after the some glue that second clamping transmitting device 50b clamping first clamping transmitting device 50a transports, the cutter head 310 that welding wire conveying device 60 clamps toward the second clamping transmitting device 50b is carried welding wire and makes welding wire and cutter head 310 form weld tabs, second clamping transmitting device 50b makes weld tabs be transported to the top of saw blade clamping device 90 correspondence, Long Distant Transmit is carried out toward saw blade clamping device 90 place with the cutter head 310 making clamping transmitting device 50 cutter head conveying device 30 can be transported by the first clamping transmitting device 50a and second clamping transmitting device 50b.More specifically, as follows:
Refer to Fig. 1 to Fig. 3, the first clamp system 55 that the first clamping transmitting device 50a comprises the first sliding seat 51, first connector 52, second connector 53, first rotating driver 54 and clamps the cutter head 310 that cutter head conveying device 30 transports.First rotating driver 54 is more excellent be a motor to simplify the structure of the first rotating driver 54, and the first rotating driver 54 is arranged in frame 10 along the fore-and-aft direction of frame 10, more preferably makes the output of the first rotating driver 54 be positioned at the front of frame 10, what the first sliding seat 51 slided along the left and right directions of frame 10 is located in frame 10, more preferably makes the layout of the first sliding seat 51 in level, for the installation of extraneous object on the first sliding seat 51 provides more installation site, first connector 52 is more excellent in rod shaped structure and one end is arranged on the output of the first rotating driver 54, the other end of the first connector 52 and one end pivot joint of the second connector 53, second connector 53 is more excellent is rod shaped structure and the other end and the first sliding seat 51 pivot joint, make the first connector 52, second connector 53, first sliding seat 51 and frame 10 form the first slider-crank mechanism, first clamp system 55 is arranged on the first sliding seat 51, precisely can be driven by reliable by the first slider-crank mechanism to make the first clamp system 55, thus realize the first clamp system 55 and coordinate with the transmission of cutter head conveying device 30, and first clamp system 55 coordinate with the transmission of the second clamp system 55 that the following describes.Particularly, for making the first sliding seat 51 more steadily reliable along horizontally slipping of frame 10, therefore frame 10 is provided with the first slide rail 12, first sliding seat 51 is provided with the first slide block 511 coordinated with the first slide rail 12, the first slide rail 12 is more preferably made to be arranged side by side in isolated, to increase the support force of frame 10 to the first sliding seat 51 in the horizontal plane; Be understandable that, the first slide rail 12 be located on the first sliding seat 51, the first slide block 511 is located in frame 10, the object of can realize the first sliding seat 51 being slidedly arranged in frame 10.
Composition graphs 4 and Fig. 5, the first clamp system 55 comprises the first linear actuator 551, first clamping element 552, second clamping element 553, tumbler 554, first pushes to slide part 555 and second and pushes to slide part 556.First clamping element 552 and the second clamping element 553 more excellent in slab structure, and match and form out one first pinch zones 5523 in one end of the first clamping element 552 and the second clamping element 553.First linear actuator 551 is more excellent in a cylinder or linear electric motors are to simplify the structure providing linear driving force, and the first linear actuator 551 is arranged on the first sliding seat 51 along the fore-and-aft direction of frame 10, more preferably makes the output of the first linear actuator 551 be positioned at the front of frame 10.First push to slide part 555 and second push to slide part 556 more excellent slide in tabular and along the fore-and-aft direction of frame 10 be located on the first sliding seat 51.Tumbler 554 is more excellent in wheel topology, and tumbler 554 is articulated in the first sliding seat 51 and pushes to slide part 555 and second respectively with first and pushes to slide the setting of part 556 in interlock.The other end of the first clamping element 552 is arranged on first and pushes to slide on part 555, the other end of the second clamping element 553 is arranged on second and pushes to slide on part 556, first linear actuator 551 and first pushes to slide part 555 and the second one pushed to slide in part 556 is connected, particularly, in the present embodiment, first linear actuator 551 pushes to slide part 555 with first to be connected, therefore during work, first linear actuator 551 orders about the first slip and pushes away 555 along when the rightabout of arrow B indication moves in Fig. 4, then first of movement push to slide part 555 and drive tumbler 554 to do clockwise rotation in the diagram, the tumbler 554 doing rotation clockwise drives second to push to slide part 556 and moves along the direction of arrow B indication in Fig. 4, therefore, first of movement pushes to slide part 555 and drives the first clamping element 552 to move along the rightabout of arrow B indication, second of movement pushes to slide part 556 and drives the second clamping element 553 to move along arrow B direction, thus the distance reduced between the first clamping element 552 and the second clamping element 553, thus the cutter head 310 that cutter head conveying device 30 transports reliably is clamped.When the first linear actuator 551 order about first push to slide part 555 move along arrow B direction time, then first of movement push to slide part 555 and drive tumbler 554 to do in the diagram counterclockwise to rotate, do the tumbler 554 counterclockwise rotated to drive second to push to slide part 556 to move along the rightabout of arrow B indication, therefore, first of movement pushes to slide part 555 and drives the first clamping element 552 to move along arrow B direction, second of movement pushes to slide part 556 and drives the second clamping element 553 to move along the rightabout of arrow B indication, thus the distance expanded between the first clamping element 552 and the second clamping element 553, the cutter head 310 transported for clamping cutter head conveying device 30 is prepared.More specifically, as follows:
Comparatively the superior, tumbler 554 is positioned at first and pushes to slide the top that part 555 and second pushes to slide part 556, specifically be positioned at first to push to slide part 555 and second and push to slide directly over part 556, and the top of tumbler 554 is by bearing 559 and first sliding seat 51 pivot joint, the bottom of tumbler 554 pushes to slide part 555 and second respectively and pushes to slide the setting of part 556 in interlock with first.And realize tumbler 554 and push to slide the mode that part 555 and second pushes to slide part 556 interlock respectively with first and be, first pushes to slide part 555 and second pushes to slide part 556 and all offers slotted hole structure 557, tumbler 554 has two projective structures 558, each projective structure 558 stretches in a corresponding slotted hole structure 557, and each projective structure 558 is chosen as column construction, so that projective structure 558 slides in slotted hole structure 557; Simultaneously, slotted hole structure 557 stops that projective structure 558 slides in slotted hole structure 557 along the glide direction (i.e. arrow B direction and rightabout in Fig. 4) that first pushes to slide part 555, that is to say, projective structure 558 along the first glide direction pushing to slide part 555 with slotted hole structure 557 in coordinating closely; Slotted hole structure 557 allows projective structure 558 to slide in slotted hole structure 557 along crisscrossing the first glide direction pushing to slide part 555, that is to say, projective structure 558 pushes to slide the glide direction of part 555 and slotted hole structure 557 coordinating in gap along crisscrossing first.Therefore, by the cooperation of projective structure 558 and slotted hole structure 557, tumbler 554 can be simplified and push to slide the structure that part 555 and second pushes to slide part 556 interlock with first respectively.In order to make to close mobile more to coordinate and precisely between the first clamping element 552 and the second clamping element 553, therefore two projective structures 558 are with the setting symmetrically of the pivoting centre of tumbler 554.
Simultaneously, first clamping element 552 bends out a kink 552a along first glide direction pushing to slide part 555 more than the second clamping element 553, the more excellent structure in the form of sheets of kink 552a to push to slide the glide direction of part 555 along first corresponding with the second clamping element 553, and between kink 552a and the second clamping element 553, form the first above-mentioned pinch zones 5523, carry out remote clamp operation with the cutter head 310 that satisfied first clamping element 552 and the second clamping element 553 transport for cutter head conveying device 30.Particularly, kink 552a extends towards near the second direction pushing to slide part 556 the first clamping structure 5521 being positioned at the first pinch zones 5523, second clamping element 553 extends towards the direction near kink 552a the second clamping structure 5531 being positioned at the first pinch zones 5523, it is corresponding with the first clamping structure 5521 that second clamping structure 5531 pushes to slide the direction of part 555 along first, makes the clamping more convenient and quicker of the first clamping element 552 and the second clamping element 553 pairs of cutter heads 310.More specifically, the sidewall that kink 552a forms the first pinch zones 5523 has the top that the first chamfering structure 5522, first chamfering structure 5522 is positioned at the first clamping structure 5521; The sidewall that second clamping element 553 forms the first pinch zones 5523 has the second chamfering structure 5532, second chamfering structure 5532 is positioned at the top of the second clamping structure 5531, to make the cavity forming inverse Ba type between kink 552a, the first clamping structure 5521, first chamfering structure 5522, second clamping structure 5531, second chamfering structure 5532 and the second clamping element 553, can more easily the cutter head 310 that clamping cutter head conveying device 30 transports be clamped and remove.
Refer to Fig. 6 and Fig. 7, illustrate another embodiment of the first clamp system, the first clamp system 55` of the present embodiment is substantially identical with the structure of aforesaid first clamp system 55, and distinctive points is: the first, the first clamp system 55` of the present embodiment is fewer than aforesaid first clamp system 55 is provided with a bearing 559; The second, first the pushing to slide part 555` and second and push to slide part 556` and all have projective structure 558 of the first clamp system 55` of the present embodiment, accordingly, tumbler 554` offers slotted hole structure 557, and this slotted hole structure 557 runs through the bottom of tumbler 554`.And aforesaid first clamp system 55 is tumblers 554 has projective structure 558, first pushes to slide part 555 and second pushes to slide part 556 and all has slotted hole structure 557, and this slotted hole structure 557 runs through first to push to slide the top that part 555 and second pushes to slide part 556.Except above-mentioned difference, the structure of the first clamp system 55` of the present embodiment is all identical with the structure of aforesaid first clamp system 55, therefore repeats no more.And the person of meriting attention, realize tumbler 554 to push to slide the mode that part 555 and second pushes to slide part 556 interlock respectively with first and can also have: first pushes to slide part 555 and the second one pushed to slide in part 556 offers the first slotted hole structure, and the structure of the first slotted hole structure can be identical with above-mentioned slotted hole structure 557, first pushes to slide part 555 and the second another one pushed to slide in part 556 has the first projective structure, and the structure of the first projective structure can be identical with above-mentioned projective structure 558, correspondingly, tumbler 554 correspondence there is the second slotted hole structure and the second projective structure, the structure of the second slotted hole structure can be identical with above-mentioned slotted hole structure 557, and the structure of the second projective structure can be identical with projective structure 558, then now, first projective structure stretches in the first slotted hole structure, second projective structure stretches in the second slotted hole structure, first slotted hole structure is stopped, and the first projective structure slides in the first slotted hole structure along the glide direction that first pushes to slide part 555, first slotted hole structure allows the first projective structure to slide in the first slotted hole structure along crisscrossing the first glide direction pushing to slide part 555, second slotted hole structure stops that the second projective structure slides in the second slotted hole structure along the glide direction that first pushes to slide part 555, second slotted hole structure allows the second projective structure to slide in the second slotted hole structure along crisscrossing the first glide direction pushing to slide part 555.Therefore, there is provided herein and realize tumbler 554 and push to slide the another kind of embodiment that part 555 and second pushes to slide part 556 interlock with first respectively, but not as limit.
Referring again to Fig. 1 to Fig. 5, the operation principle of the first clamping transmitting device is described in detail: when the cutter head 310 that the first clamp system 55 will transport cutter head conveying device 30 clamps and transmits, this Time Controller 10a makes the first rotating driver 54 start, by the first connector 52 and the second connector 53, the first sliding seat 51 is driven to be slided from frame 10 left end toward right-hand member, meanwhile, controller 10a also makes the first linear actuator 551 start, first linear actuator 551 of start drives first to push to slide part 555 and moves along the direction of arrow B indication in Fig. 4, then first of movement push to slide part 555 and drive second to push to slide part 556 by tumbler 554 to move along the rightabout of arrow B indication, thus push to slide part 555 and second by first and push to slide part 556 and go drive first clamping element 552 and the second clamping element 553 to do the movement of mutually opening, expand the first pinch zones 5523 that the first clamping element 552 and the second clamping element 553 are formed, the cutter head 310 transported for clamping cutter head conveying device 30 is prepared, along with the first rotating driver 54 continue to order about the first sliding seat 51 slide along the right-hand member of frame 10 time, cutter head 310 in cutter head conveying device 30 little by little enters in the first pinch zones 5523 of being formed by the first clamping element 552 and the second clamping element 553, until cutter head 310 enters in this first pinch zones 5523 completely, when cutter head 310 enters in the first pinch zones 5523, controller 10a now makes the first linear actuator 551 start in opposite direction, first linear actuator 551 of start orders about first and pushes to slide part 555 and move along the rightabout of arrow B indication, first of movement pushes to slide part 555 and drives second to push to slide part 556 by tumbler 554 to move along the direction of arrow B indication, thus drive the first clamping element 552 and the second clamping element 553 to do mutually closed movement, thus the cutter head 310 entered in the first pinch zones 5523 is clamped, realize the object that the cutter head 310 that cutter head conveying device 30 transports is clamped, meanwhile, controller 10a makes point glue equipment 40 start, carries out a glue to the cutter head 310 that the first clamp system 55 clamps, after the cutter head 310 clamped the first clamping element 552 and the second clamping element 553 carries out a glue, this Time Controller 10a makes the first rotating driver 54 continue along original direction start and make point glue equipment 40 stop start, first rotating driver 54 of start drives the first sliding seat 51 to slide toward the left end of frame 10 by the first connector 52 and the second connector 53, thus make the first clamp system 55 slide into left end by the right-hand member of frame 10, and make cutter head 310 be transported to the second clamping transmitting device 50b place, thus realize object cutter head 310 being delivered to the second clamping transmitting device 50b place.
Refer to Fig. 1 to Fig. 3, the second clamp system 59 that the second clamping transmitting device 50b comprises the second rotating driver 56, the 3rd connector 571, the 4th connector 572, second sliding seat 58 and clamps the cutter head 310 that the first clamp system 55 transports.Second rotating driver 56 is more excellent be a motor to simplify the structure of the second rotating driver 56, and the second rotating driver 56 is arranged in frame 10 along the fore-and-aft direction of frame 10, more preferably makes the output of the second rotating driver 56 be positioned at the front of frame 10.What the second sliding seat 58 slided along the left and right directions of frame 10 is located in frame 10, more preferably makes the second sliding seat 58 in vertical layout, and is positioned at the below of the first sliding seat 51.One end of 3rd connector 571 is arranged on the output of the second rotating driver 56, the other end of the 3rd connector 571 and one end pivot joint of the 4th connector 572, the other end of the 4th connector 572 and the second sliding seat 58 pivot joint, make the 3rd connector 571, 4th connector 572, second sliding seat 58 and frame 10 form one second slider-crank mechanism, second clamp system 59 is installed on the second sliding seat 58 and the start that matches with the first clamp system 55, precisely can be driven by reliable by the second slider-crank mechanism to make the second clamp system 59, thus realize the second clamp system 59 and coordinate with the transmission of the first clamp system 55, and second clamp system 59 coordinate with the transmission of saw blade clamping device 90.Particularly, for making the second sliding seat 58 more steadily reliable along horizontally slipping of frame 10, therefore frame 10 is provided with the second slide rail 13, second sliding seat 58 is provided with the second slide block 582 coordinated with the second slide rail 13, the second slide rail 13 is more preferably made to be positioned at the below of the first slide rail 12; Be understandable that, the second slide rail 13 be located on the second sliding seat 58, the second slide block 582 is located in frame 10, the object of can realize the second sliding seat 58 being slidedly arranged in frame 10.More specifically, as follows:
Incorporated by reference to Fig. 8 to Figure 10, the second clamp system 59 comprises the first pneumatic-finger 591, first cooling block 592, second cooling block 593, first clamp 594 and the second clamp 595.In first cooling block 592 and the second cooling block 593, at least one has the first cooling circuit 5921,5931 be connected with extraneous cooling system, particularly, in the present embodiment, first cooling block 592 and the second cooling block 593 all have the first cooling circuit 5921,5931 be connected with extraneous cooling system, increase cooling effect further, and be understandable that, in other embodiments, only by the first cooling block 592 or the second cooling block 593, there is the first cooling circuit, the same effect that can realize cooling, is not please limited with above-mentioned citing.And the first pneumatic-finger 591 is arranged on the second sliding seat 58 along the above-below direction of frame 10, particularly, second sliding seat 58 extends forward a mount pad 581 along the fore-and-aft direction of frame 10, first pneumatic-finger 591 is mounted on mount pad 581, realizes the object be installed on the second sliding seat 58 by mount pad 581; And the first pneumatic-finger 591 has first jaw 5911 and second jaw 5912 that can do an activity of closing mutually, more preferably, in the present embodiment, first jaw 5911 and the second jaw 5912 are designed to do the motion rotated, the mode rotated is adopted to go to realize an object for the activity of closing to make the first jaw 5911 and the second jaw 5912, certainly, in other embodiments, first jaw 5911 and the second jaw 5912 can be designed to do mutual slip, then the first jaw 5911 now and the second jaw 5912 adopt the direction of sliding to go to realize to close a movable object.
Simultaneously, first jaw 5911 is connected with the bottom of the first cooling block 592, first clamp 594 is arranged on the top of the first cooling block 592, be preferably, first clamp 594 is just right with the opening part of the first cooling circuit 5921 of the first cooling block 592, and seal this opening, better the heat that the first clamp 594 produces when welding is delivered to this first cooling circuit 5921 place, by this first cooling circuit 5921, heat is led away rapidly.Second jaw 5912 is connected with the bottom of the second cooling block 593, second clamp 595 is arranged on the top of the second cooling block 593, be preferably, second clamp 595 is also just right with the opening part of the first cooling circuit 5931 of the second cooling block 593, and seal this opening, better the heat that the second clamp 595 produces when welding is delivered to this second cooling circuit 5931 place, by this second cooling circuit 5931, heat is led away rapidly.Separately, the first clamp 594 and the second clamp 595 form out one second pinch zones 5945 between the two in setting side by side.Wherein, cutter head 310 for the ease of transporting the first clamp system 55 is located fast, thus be more convenient for the first clamp 594 and the second clamp 595 clamp the cutter head 310 behind location, therefore the second clamp system 59 also comprises a positioning block 596, locating piece 596 is arranged on the top of the mount pad 581 of the second sliding seat 58 and has a locating slot 5961, locating slot 5961 is corresponding with the second pinch zones 5945, to make the docking in locating slot 5961 and the second pinch zones 5945 linearly space.More specifically, as follows:
Comparatively the superior, second clamp system 59 also comprises the first gripper shoe 597, second gripper shoe 598 and flexible clamping brace sheet 599, clamping brace sheet 599 is fixed on the bottom of mount pad 581, and the both sides of clamping brace sheet 599 correspondence are unsettled setting, first gripper shoe 597 and the second gripper shoe 598 are arranged side by side in isolated, the bottom of the first gripper shoe 597 is positioned at the below of mount pad 581 and the side unsettled with clamping brace sheet 599 is fixedly connected with, and the first cooling block 592 is arranged on the top of the first gripper shoe 597, the bottom of the second gripper shoe 598 is positioned at the below of mount pad 581 and the opposite side unsettled with clamping brace sheet 599 is fixedly connected with, second cooling block 593 is arranged on the top of the second gripper shoe 598, first jaw 5911 is embedded in the first gripper shoe 597, second jaw 5912 is embedded in the second gripper shoe 598, to make the first jaw 5911 by the first gripper shoe 597, and second jaw 5912 by the second gripper shoe 598, the first clamp 594 can be ordered about more reliably and the second clamp 595 clamps cutter head 310, and by flexible clamping brace sheet 599, can support the first gripper shoe 597 and the second gripper shoe 598, thus reduce the load of the first pneumatic-finger 591.
Simultaneously, mount pad 581 comprises a rake be obliquely installed 5811 and the upper installation portion 5812 that extended in the same direction by the two ends of rake 5811 and lower installation portion 5813, first pneumatic-finger 591 is installed on rake 5811 and between upper installation portion 5812 and lower installation portion 5813, clamping brace sheet 599 is installed on lower installation portion 5813, the first pneumatic-finger 591 is made to be assemblied in the inside of mount pad 581, therefore the structure that can simplify between mount pad 581 and the first pneumatic-finger 591, reduce the occupancy volume to space.Particularly, in the present embodiment, the setting of upper installation portion 5812 in level, and upper installation portion 5812 has the second cooling circuit 5814 be connected with extraneous cooling system, to improve cooling effect further.Selectively, the end face of upper installation portion 5812 and the bottom surface of lower installation portion 5813 are a horizontal plane, so that the technique of assembling needs.
Moreover, first gripper shoe 597 comprises the first horizontal mounting portion 5971 and to be inclined upwardly the first inclined shore portion 5972 of extending by the first horizontal mounting portion 5971, first horizontal mounting portion 5971 is arranged on clamping brace sheet 599, first inclined shore portion 5972 is positioned at the front of installation portion 5812 and lower installation portion 5813, makes the first pneumatic-finger 591 be positioned at the space jointly formed by the first inclined shore portion 5972, upper installation portion 5812, lower installation portion 5813 and rake 5811; First cooling block 592 is arranged in the first inclined shore portion 5972, and the first inclined shore portion 5972 offers the first embedded groove 5973 rabbeted for the first jaw 5911, to make the connection of the first jaw 5911 and the first gripper shoe 597 reliably faster.Particularly, in the present embodiment, upper installation portion 5812 is provided with the 3rd slide rail 5815, first inclined shore portion 5972 offers the 3rd chute 5974 coordinating with the 3rd slide rail 5815 and slide, to make the first inclined shore portion 5972 can do reliable slip on upper installation portion 5812, certainly, the 3rd slide rail 5815 is located in the first inclined shore portion 5972, be opened in by 3rd chute 5974 on upper installation portion 5812, the first inclined shore portion 5972 that equally can realize is slidedly arranged on the object on installation portion 5812.Similarly, second gripper shoe 598 comprises one second horizontal mounting portion 5981 and to be inclined upwardly the second inclined shore portion 5982 of extending by the second horizontal mounting portion 5981, second horizontal mounting portion 5981 is arranged on clamping brace sheet 599, second inclined shore portion 5982 is positioned at the front of installation portion 5812 and lower installation portion 5813, makes the first pneumatic-finger 591 also be positioned at the space jointly formed by the second inclined shore portion 5982, upper installation portion 5812, lower installation portion 5813 and rake 5811; Second cooling block 593 is arranged in the second inclined shore portion 5982, and the second inclined shore portion 5982 offers the second embedded groove 5983 rabbeted for the second jaw 5912, to make the connection of the second jaw 5912 and the second gripper shoe 598 reliably faster.Particularly, in the present embodiment, upper installation portion 5812 is provided with the 4th slide rail 5816, second inclined shore portion 5982 offers the 4th chute 5984 coordinating with the 4th slide rail 5816 and slide, to make the second inclined shore portion 5982 can do reliable slip on upper installation portion 5812, certainly, the 4th slide rail 5816 is located in the second inclined shore portion 5982, be opened in by 4th chute 5984 on upper installation portion 5812, the second inclined shore portion 5982 that equally can realize is slidedly arranged on the object on installation portion 5812.
Refer to Fig. 1 to Fig. 3, and Fig. 8 to Figure 10, the start process of the second clamping transmitting device is described: when the second clamp system 59 will be ordered about to be clamped the cutter head 310 clamped by the first clamp system 55 that the first clamping transmitting device 50a transports, this Time Controller 10a makes the second rotating driver 56 start, second rotating driver 56 of start drives the second sliding seat 58 along close first clamp system 55 place by the 3rd connector 571 and the 4th connector 572, thus drive the second clamp system 59 be installed on the second sliding seat 58 to move toward the first clamp system 55 place together, meanwhile, controller 10a also makes the first pneumatic-finger 591 order about the first jaw 5911 and the second jaw 5912 does the movement of opening, first jaw 5911 of movement drives the first cooling block 592 to do the movement coordinated by the first gripper shoe 597, second jaw 5912 of movement drives the second cooling block 593 to do the movement coordinated by the second gripper shoe 598, thus drive the first clamp 594 and the second clamp 595 also to do the movement of opening, thus the second pinch zones 5945 that the first clamp 594 and the second clamp 595 are formed is expanded, it is ready that the cutter head 310 clamped for the first clamp system 55 enters the second pinch zones 5945, when the second rotating driver 56 orders about the 3rd connector 571 and the 4th connector 572 first time, conllinear was to form out first dead center, then the second sliding seat 58 now makes the second clamp system 59 and the first clamp system 55 in the transmission location of locating, in second pinch zones 5945 of the cutter head 310 that the first clamp system 55 is clamped just in time between the first clamp 594 and the second clamp 595, then, controller 10a makes the first linear actuator 551 go to order about first to push to slide part 555 and move along the direction of arrow B indication in Fig. 4, first of movement pushes to slide part 555 and drives second to push to slide part 556 by tumbler 554 to move along the rightabout of arrow B indication, thus make the first clamping element 552 and the second clamping element 553 unclamp clamping to cutter head 310, locate fast in the locating slot 5961 that the cutter head 310 unclamping clamping just drops into locating piece 596, then, controller 10a makes the first pneumatic-finger 591 start in opposite direction again, first pneumatic-finger 591 of start passes through the cooperation of the first jaw 5911, second jaw 5912, first gripper shoe 597, second gripper shoe 598, first cooling block 592 and the second cooling block 593, thus order about the first clamp 594 and the cutter head 310 entered in the second pinch zones 5945 clamps by the second clamp 595, realize the object cutter head 310 that the first clamp system 55 clamps being transferred to the second clamp system 59 place, when cutter head 310 by the first clamp 594 and the second clamp 595 clamp after, controller 10a now makes the second rotating driver 56 go to order about the second sliding seat 58 by the 3rd connector 571 and the 4th connector 572 to move toward saw blade clamping device 90 place, thus drives the second clamp system 59 of clamping cutter head 310 toward saw blade clamping device 90 place, when the second rotating driver 56 order about the 3rd connector 571 and the 4th connector 572 second time conllinear to form out the second dead point time, then controller 10a makes the second rotating driver 56 stop upper work, saw tooth and match for one of the saw blade that cutter head 310 is now clamped with saw blade clamping device 90, meanwhile, controller 10a also make welding wire conveying device 60 toward the second clamp system 59 clamp and carry welding wire with the cutter head 310 that coordinates of saw tooth, and make this welding wire and cutter head 310 form weld tabs, by controller 10a, high-frequency welding equipment 71 worked again and make this weld tabs be welded in an object of sawing on tooth of saw blade.Wherein, be welded in saw tooth process at weld tabs, the waste heat produced in welding is led away, to guarantee the stability of welding temperature by the first cooling circuit 5921,5931 and second cooling circuit 5814 by extraneous cooling system fast.
Refer to Fig. 1, and Figure 11 to Figure 15, saw blade clamping device 90 comprises the 3rd sliding seat 91, second linear actuator 92, the 3rd clamp 93, the 4th clamp 94 and the second pneumatic-finger 95.What the 3rd sliding seat 91 slided along the fore-and-aft direction of frame 10 is assemblied in frame 10, particularly, in the present embodiment, 3rd sliding seat 91 is provided with the 6th slide rail 911, frame 10 is provided with the 6th chute 14 coordinating with the 6th slide rail 911 and slide, and can more steadily reliably be slidedly arranged in frame 10 to make the 3rd sliding seat 91; Understandable, the 6th slide rail 911 is located in frame 10, the 6th chute 14 is opened on the 3rd sliding seat 91, the object of can realize the 3rd sliding seat 91 being slidedly arranged in frame 10.
Second linear actuator 92 is more excellent in a cylinder or linear electric motors are to simplify the structure providing the second linear actuator 92 of linear driving force, and the second linear actuator 92 is located on frame 10 or the 3rd sliding seat 91, and order about the 3rd sliding seat 91 and slide, particularly, in the present embodiment, second linear actuator 92 is mounted on the 3rd sliding seat 91, and the output of the 3rd linear actuator 92 is connected with frame 10, reduce the space occupancy volume of the 3rd linear actuator 92 to the 3rd sliding seat 91, thus make the layout of the second linear actuator 92 on the 3rd sliding seat 91 compacter, more specifically, the second linear actuator 92 is arranged on the 3rd side of sliding seat 91 away from frame 10, and frame 10 has the pushing part 15 that passes the 3rd sliding seat 91, and pushing part 15 is more excellent to be a block structure and can to slide in the 3rd sliding seat 91, and to realize the mode that pushing part 15 slides in the 3rd sliding seat 91 be that the 3rd sliding seat 91 offers the slip groove 912 slided for pushing part 15, make the pushing part 15 of frame 10 can be placed through in this slip groove 912, and the output of the second linear actuator 92 is fixedly connected with pushing part 15, more directly can orders about the fore-and-aft direction of the 3rd sliding seat 91 along frame 10 to make the second linear actuator 92 and slide in frame 10.
Wherein, in order to the 3rd sliding seat 91 can be finely tuned relative to the position in frame 10, saw blade clamping device 90 also comprises a left and right tooth fine setting operating parts 99, left and right tooth fine setting operating parts 99 is more excellent in screw-rod structure, and left and right tooth fine setting operating parts 99 in rotate through the 3rd sliding seat 91 and with the transmission of pushing part 15 screw-threaded engagement, what this screw-threaded engagement transmission can be regarded as nut and screw mandrel coordinates transmission; For the ease of the installation of the second linear actuator 92, therefore the 3rd sliding seat 91 has a fixed part 913 installed for the second linear actuator 92, this fixed part 913 is in block structure, left and right tooth fine setting operating parts 99 passes fixed part 913 in what rotate, finely tunes operating parts 99 can order about the 3rd adjustment of sliding seat 91 in frame 10 more reliably to make left and right tooth; Selectively, the setting that pushing part 15 and fixed part 913 parallel, to make the layout between them more reasonable.Second pneumatic hand 95 refers to be arranged on the 3rd sliding seat 91, and the second pneumatic-finger 95 has the 3rd jaw 951 and the 4th jaw 952 that can do an activity of closing mutually, particularly, in the present embodiment, 3rd jaw 951 and the 4th jaw 952 are the motion modes being designed to rotate, remove to realize the 3rd jaw 951 and the 4th jaw 952 to do and mutually close activity, certainly, in other embodiments, 3rd jaw 951 and the 4th jaw 952 can be designed to the motion mode slided, therefore are not limited with above-mentioned citing.3rd clamp 93 is connected to the 3rd jaw 951,4th clamp 94 is connected to the 4th jaw 952, and the 3rd clamp 93 and the 4th clamp 94 form out one along the glide direction of the 3rd sliding seat 91 between the two saws the 3rd pinch zones 96 of tooth for the left and right of clamping saw blade, make the second pneumatic-finger 95 by the 3rd jaw 951 and the 4th jaw 952, order about the 3rd clamp 93 and the 4th clamp 94 clamps or unclamps the left saw tooth of the saw blade in the 3rd pinch zones 96 and right saw tooth.More specifically, as follows:
Comparatively the superior, saw blade clamping device 90 also comprises the first revolving part 97 and the second revolving part 98 be arranged side by side, first revolving part 97 is more excellent to be slab structure and to be articulated on the 3rd sliding seat 91 by the first rotating shaft 971, and one end of the first revolving part 97 is connected with the 3rd jaw 951, the 3rd clamp 93 is arranged on the other end of the first revolving part 97; Second revolving part 98 is more excellent to be slab structure and to be articulated on the 3rd sliding seat 91 by the second rotating shaft 98, and one end of the second revolving part 98 is connected with the 4th jaw 952,4th clamp 94 is arranged on the other end of the second revolving part 98, the 3rd clamp 93 and the 4th clamp 94 can be ordered about to make the second pneumatic-finger 95 at a distance by the first revolving part 97 and the second revolving part 98 and do an activity of closing, realize the object of the 3rd clamp 93 and the 94 pairs of saw blade clampings of the 4th clamp.Selectively, in the present embodiment, first rotating shaft 971 and the second rotating shaft 981 setting symmetrically, object makes the first revolving part 97 and the second revolving part 98 more can coordinate drive the 3rd clamp 93 and the 4th clamp 94 to do and clamp more accurately or unclamp start.
Referring again to Fig. 1, and Figure 11 to Figure 15, the operation principle of saw blade clamping device is described in detail: when clamping the right saw tooth of the saw blade that saw blade carrying and conveying device 80 transports and right saw tooth, this Time Controller 10a makes the second linear actuator 92 start, second linear actuator 92 of start orders about the 3rd sliding seat 91 and slides in frame 10, thus drive the 3rd clamp 93 be located on the 3rd sliding seat 91 and the 4th clamp 94 to slide together, the right saw tooth of saw blade is made to enter in the 3rd pinch zones 96, and the center of the right saw tooth of saw blade and the center of the 3rd pinch zones 96 are faced, now, controller 10a makes the second pneumatic-finger 95 along ordering about the 3rd jaw 951 and the 4th jaw 952 does closed activity, the 3rd movable jaw 951 drives the 3rd clamp 93 to move towards near the 4th clamp 94 place by the first revolving part 97, the 4th movable jaw 952 drives the 4th clamp 94 to move towards near the 3rd clamp 93 place by the second revolving part 98, thus makes the 3rd clamp 93 and the 4th clamp 94 jointly clamp the right saw tooth of saw blade, when the right saw tooth that will unclamp saw blade and when clamping the left saw tooth of saw blade, this Time Controller 10a makes the second pneumatic-finger 95 along ordering about the 3rd jaw 951 and the 4th jaw 952 does the activity of opening, the 3rd movable jaw 951 drives the 3rd clamp 93 to move towards away from the 4th clamp 94 place by the first revolving part 97, the 4th movable jaw 952 drives the 4th clamp 94 to move towards away from the 3rd clamp 93 place by the second revolving part 98, thus makes the 3rd clamp 93 and the 4th clamp 94 unclamp the clamping of the right saw tooth to saw blade, then, controller 10a controls saw blade carrying and conveying device 80 makes the left saw tooth of saw blade rotate to the position of clamping, then controller 10a now makes the second linear actuator 92 order about the 3rd sliding seat 91 in reverse direction to slide in frame 10 again, thus drive the 3rd clamp 93 be located on the 3rd sliding seat 91 and the 4th clamp 94 to slide together, the left saw tooth of saw blade is entered in the 3rd pinch zones 96, and the center of the left saw tooth of saw blade and the center of the 3rd pinch zones 96 are faced, now, controller 10a makes the second pneumatic-finger 95 along ordering about the 3rd jaw 951 and the 4th jaw 952 does closed activity, the 3rd movable jaw 591 drives the 3rd clamp 93 to move towards near the 4th clamp 94 place by the first revolving part 97, the 4th movable jaw 952 drives the 4th clamp 94 to move towards near the 3rd clamp 93 place by the second revolving part 98, thus makes the 3rd clamp 93 and the 4th clamp 94 jointly clamp the left saw tooth of saw blade.
Refer to Fig. 1, and Figure 18 to Figure 22, cutter head conveying device 30 comprises the first driving wheel 31, first driven pulley 32, first transmission parts 33, the 3rd rotating driver 34 and stop mechanism 35.3rd rotating driver 34 is more excellent be a motor to simplify the structure of the 3rd rotating driver 34, the 3rd rotating driver 34 is arranged in frame 10 along the fore-and-aft direction of frame 10, more preferably makes the output of the 3rd rotating driver 34 be positioned at the front of frame 10; First driving wheel 31 is installed on the output of the 3rd rotating driver 34, first driven pulley 32 is assemblied in frame 10 and corresponding with the first driving wheel 31, first transmission parts 33 is placed on the first driving wheel 31 and the first driven pulley 32, the cutter head 310 selecting tray device 20 to transport can be carried from the right-hand member of frame 10 toward the left end place of frame 10 by the first transmission parts 33, preferentially, first driving wheel 31 and the first driven pulley 32 are drive pulley, first transmission parts 33 is driving-belt, to guarantee the stationarity of transmission.Stop mechanism 35 is assemblied in frame 10 vertically, particularly, in the present embodiment, frame 10 has the installing plate 11 of the top being positioned at the first transmission parts 33 correspondence, stop mechanism 35 is assemblied in installing plate 11 and contiguous first driven pulley 32, to make stop mechanism 35 to the stop more convenient and quicker of cutter head 310 on the first transmission parts 33, and stop mechanism 35 comprises stop part 351 and backstop driver 352, backstop driver 352 is more excellent is that a cylinder is to simplify the structure of backstop driver 352, backstop driver 352 orders about stop part 351 to be stopped or allows being carried selecting tray device 20 and first to clamp between transmitting device 50a by the cutter head 310 selecting tray device 20 to transport on the first transmission parts 33, more coordinate to make selecting tray device 20 and the first cutter head 310 clamped between transmitting device 50a to process.More specifically, as follows:
Comparatively the superior, cutter head conveying device 30 also comprises breast wheel 37 and regulating wheel 38, breast wheel 37 is positioned at the top of the first driving wheel 31 correspondence, and breast wheel 37 transmits with the inner side of the first transmission parts 33 and contacts, regulating wheel 38 along the above-below direction of frame 10 between the first driving wheel 31 and the first driven pulley 32, and regulating wheel 38 compresses the outside of the first transmission parts 33, thus provide installing space for the 3rd installation of rotating driver 34 in frame 10, prevent the 3rd rotating driver 34 to the interference of other parts, and can guarantee that the cutter head 310 selecting tray device 20 to transport can be reliably sent to the first clamping transmitting device 50a place by the first transmission parts 33.Particularly, in the present embodiment, breast wheel 37 and the first driven pulley 32 along the above-below direction of frame 10 in setting side by side, the pivoting centre place of the pivoting centre place of breast wheel 37 and the first driven pulley 32 is made to be positioned on sustained height, thus make the first transmission parts 33 energy level and carry cutter head 310 reposefully, improve the reliability that cutter head 310 is carried further.
Meanwhile, stop part 351 is articulated on installing plate 11, and backstop driver 352 orders about stop part 351 and swings, and stops in an oscillatory manner or allow the cutter head 310 on the first transmission parts 33 to carry toward the first clamping transmitting device 50a place to make stop part 351; Particularly, in the present embodiment, installing plate 11 has the vertical portion 111 of the sheet that the left and right directions along frame 10 is arranged, vertical portion 111 embeds in the bottom of stop part 351, stop part 351 is by a pivotal axis 353 and vertical portion 111 pivot joint, that is, pivotal axis 353 is successively through the opposite side of the side of stop part 351, vertical portion 111 and stop part 351, and the two ends of pivotal axis 353 are fixed on stop part 351; Backstop driver 352 is arranged on stop part 351, and the output of backstop driver 352 is rectified vertical portion 111, make the output of backstop driver 352 order about stop part 351 by pushing tow vertical portion 111 to swing, thus simplify the structure that backstop driver 352 orders about stop part 351 swing.
Moreover, in order to installing plate 11 can be regulated in the position of short transverse, to adapt to stop the cutter head 310 of different-thickness, therefore cutter head conveying device 30 also comprises and orders about the micro-adjusting mechanism 39 that stop mechanism 35 vertically carries out position adjustments, particularly, in the present embodiment, micro-adjusting mechanism 39 comprises fine setting operating parts 391 and flexible fine setting support chip 392, fine setting support chip 392 one end level be installed in frame 10, installing plate 11 is arranged on the other end of fine setting support chip 392, fine setting operating parts 391 is more excellent is that screw-rod structure is to simplify the structure of fine setting operating parts 391, and fine setting operating parts 391 along the above-below direction of frame 10 be screw-threaded engagement pass installing plate 11, and the fine setting bottom of operating parts 391 and frame 10 inconsistent, therefore when finely tuning operating parts 391 and rotating conflict frame 10, the distance between installing plate 11 and frame 10 can be changed, and owing to finely tuning support chip 392, there is elasticity, therefore make fine setting support chip 392 follow the change of installing plate 11 and produce deformation, for installing plate 11 provides a supporting role.Certainly, as shown in figure 23, in other embodiments, micro-adjusting mechanism 39` comprises fine setting operating parts 391` and the first coordinating block 393 and the second coordinating block 394 slided that cooperatively interact, first coordinating block 393 is installed in frame 10 along the above-below direction of frame 10, second coordinating block 394 is installed on installing plate 11 along the above-below direction of frame 10, fine setting operating parts 391` is more excellent is that a screw-rod structure is to simplify the structure of fine setting operating parts 391`, and fine setting operating parts 391` is assemblied on the first coordinating block 393 along the above-below direction of frame 10 in what rotate, and fine setting operating parts 391` also with the second coordinating block 394 screw-threaded engagement, thus reach adjustment second coordinating block 394 relative to the distance between the first coordinating block 393 by rotary fine adjustment operating parts 391`, thus reach the object regulating installing plate 11 relative to frame 10 spacing.Separately, for cutter head 310 requirement of different in width can be adapted to, therefore cutter head conveying device 30 also arranges width adjusting assembly 372, width adjusting assembly 372 comprises width operating parts 3721 and carries the direction of cutter head 310 to be located at the first catch 3722 and the second catch 3723 in frame 10 along the first transmission parts 33, width operating parts 3721 is rotating to be located in frame 10, and can order about the first catch 3722 and the second catch 3723 and to adjust the motion of spacing between the two.
Finally, cutter head conveying device 30 also comprises a blowing nozzle structure 36, blowing nozzle structure 36 is installed on the position of the contiguous breast wheel 37 of frame 10, and the implication 361 that enters of blowing nozzle structure 36 is communicated with extraneous feeder, the gas outlet 362 of blowing nozzle structure 36 is corresponding with the side of the cutter head 310 that the first transmission parts 33 is carried, to guarantee the reliability that the first transmission parts 33 can transmit cutter head 310.
Referring again to Fig. 1, and Figure 18 to Figure 23, the operation principle of cutter head conveying device 30 is described in detail: when controller 10a makes to select tray device 20 to make cutter head 310 be transported on the first transmission parts 33, controller 10a now makes the 3rd rotating driver 34 start, 3rd rotating driver 34 of start is by the first driving wheel 31, first driven pulley 32, pinch wheels 37, the cooperation of breast wheel 38 and the first transmission parts 33, the cutter head 310 ordered about on the first transmission parts 33 is carried toward stop mechanism 35 place, stop part 351 due to stop mechanism 35 is now in and stops that cutter head 310 is carried toward the first clamp system 55 place, therefore make cutter head 310 be thrown on the first transmission parts 33 one by one in an orderly manner, when controller 10a can be passed through for stop part 351 by the first pinch zones 5523 that the first linear actuator 551 makes the first clamping element 552 and the second clamping element 553 open, controller 10a is now by the first rotating driver 54, first connector 52, the cooperation of the second connector 53 and the first sliding seat 51, when making that cutter head 310 of keeping out mutually with stop part 351 just in time be positioned at the first clamping element 552 and the second clamping element 553, controller 10a now controls the first linear actuator 551 start, first linear actuator 551 of start pushes to slide part 555 by first, tumbler 554 and second pushes to slide the cooperation of part 556, go to order about the first clamping element 552 and the second clamping element 553 clamping cutter head 310 jointly, meanwhile, controller 10a also makes backstop driver 352 start, order about stop part 351 to swing towards away from the first transmission parts 33 place, thus to provide toward the second clamping transmitting device 50b place movement dodge space for clamping the first clamping element 552 of cutter head 310 and the second clamping element 553, when controller 10a passes through the cooperation of the first rotating driver 54, first connector 52, second connector 53 and the first sliding seat 51, remove to order about the cutter head 310 that clamped from the first clamp system 55 toward while the second clamping transmitting device 50b movement, controller 10a makes backstop driver 352 do rightabout start again, thus order about stop part 351 and reset and continue the next cutter head 310 on stop first transmission parts 33, thus realize cutter head conveying device 30 and bear the object of being carried toward the first clamping transmitting device 50a place by the cutter head 310 selecting tray device 20 to transport.
Refer to Fig. 1, Figure 11, Figure 16 and Figure 17, saw blade carrying and conveying device 80 comprises the 3rd linear actuator 81, the 4th sliding seat 82, the 4th rotating driver 83 and the load bearing seat 84 for saw blade carrying.3rd linear actuator 81 is more excellent is that a cylinder or linear electric motors are to simplify the structure of the 3rd linear actuator 81, and the 3rd linear actuator 81 is connected in frame 10 along the left and right directions of frame 10, what the 4th sliding seat 82 slided along the left and right directions of frame 10 is located in frame 10, and the 4th sliding seat 82 is connected with the 3rd linear actuator 81, 4th rotating driver 83 is more excellent is that a motor is to simplify the structure of the 4th rotating driver 83, and the 4th rotating driver 83 is arranged on the 4th sliding seat 82 along the fore-and-aft direction of frame 10, the output of the 4th rotating driver 83 is more preferably made to be positioned at the front of frame 10.Load bearing seat 84 is arranged on the output of the 4th rotating driver 83, to simplify the structure of saw blade carrying and conveying device 80.Wherein, in order to the distance of the 4th sliding seat 82 can be finely tuned, saw blade carrying and conveying device 80 also comprises a distance adjusting mechanism 86, this distance adjusting mechanism 86 comprises rotary operating member 861 and nut structure 862, nut structure 862 is arranged on the 4th sliding seat 82, the output through the 3rd linear actuator 81 that rotary operating member 861 rotates along the left and right directions of frame 10 and with the transmission of nut structure 862 screw-threaded engagement, in order to can adjust saw blade carrying and conveying device 80 carry the angle of saw blade, therefore saw blade carrying and conveying device 80 also comprises an angle-adjusting mechanism 85, this angle-adjusting mechanism 85 comprises pivot block 851, operating angle part 852 and pivot block 853, pivot block 851 and frame 10 pivotable, make pivot block 851 can do upper and lower swing around pivoting centre along frame 10 left end to the direction of right-hand member, 4th sliding seat 82 be slide be located in pivot block 851, and realize the mode that the 4th sliding seat 82 is slidedly arranged in pivot block 851 and be, 4th sliding seat 82 is provided with the 5th slide block 821, pivot block 851 is provided with the 5th slide rail 8511 coordinated with the 5th slide block 821, with the object making the 4th sliding seat 82 steadily reliably slide in pivot block 851, be understandable that, the 5th slide rail 8511 be located on the 4th sliding seat 82, the 5th slide block 821 is located in pivot block 851, the object of can realize the 4th sliding seat 82 being slidedly arranged in pivot block 851.
Simultaneously, pivot block 853 is articulated in frame 10 along the fore-and-aft direction of frame 10, pivot block 853 can be swung up and down along frame left end to the direction of right-hand member around pivoting centre line, operating angle part 852 along the left and right directions of frame 10 rotate through pivot block 851 and with the transmission of pivot block 853 screw-threaded engagement.
Refer to Fig. 1, Figure 11, Figure 16 and Figure 17, the operation principle of saw blade carrying and conveying device 80 is described in detail: saw blade clamping device 90 place will be delivered to when being carried on the saw blade on load bearing seat 84, when being clamped by the 3rd clamp 93 of saw blade clamping device 90 and the 4th clamp 94, controller 10a now makes the 3rd linear actuator 81 start, 3rd linear actuator 81 of start orders about the 4th sliding seat 82 and slides towards near saw blade clamping device 90 place, thus make saw blade be delivered to saw blade clamping device 90 place, then, controller 10a controls on the weld tabs that saw tooth that tooth pushing device 73 removes to push saw blade transports in clamping transmitting device 50, finally the 3rd clamp 93 of saw blade clamping device 90 and the 4th clamp 94 is made jointly to clamp saw blade by controller, when the saw blade clamped needs rotation one to saw the position of tooth, this Time Controller 10a first makes the 3rd clamp 93 of saw blade clamping device 90 and the 4th clamp 94 unclamp after saw blade clamping, by the 4th rotating driver 83, the saw blade be carried on load bearing seat 84 is rotated by controller 10a again, relend boosting tooth device 73 to push the saw blade rotated, thus make saw blade rotation to the procedure position of a saw tooth exactly.
Refer to Fig. 1 and Figure 18, select tray device 20 to comprise a vibrating disk 21 and order about the vibrator (not shown) that vibrating disk 21 carries out vibrating, make the mixed and disorderly cutter head 310 being placed in vibrating disk 21 under the ordering about of vibrator, can carry on the 3rd transmission parts 33 of cutter head conveying device 30 in good orderly.And welding wire conveying device 60 comprise a change gear assembly (not shown) mounted for welding wire, for guiding welding wire guide wire 62, order about adjusting part 64 that guide wire 62 carries out regulating and provide the welding wire driver 61 of power for the transmission of welding wire, the exit of guide wire 62 is corresponding with high-frequency welding equipment 70.
The person of meriting attention, left saw tooth and the right saw tooth of saw blade refer to, left saw tooth and right saw tooth sequence, make the center that clamps left saw tooth and right saw tooth not identical.And the structure of above-mentioned point glue equipment 40, high-frequency welding equipment 71, temperature-detecting device 72 and the tooth pushing device 73 mentioned is well known to those of ordinary skill in the art, therefore do not repeat them here.
Above disclosedly be only preferred embodiments of the present invention, certainly can not limit the interest field of the present invention with this, therefore according to the equivalent variations that the claims in the present invention are done, still belong to the scope that the present invention is contained.

Claims (10)

1. a saw blade automatic welding machine, be suitable for and the weld tabs of cutter head and welding wire composition is welded on the saw tooth of saw blade, it is characterized in that, comprise frame, be located at the controller in described frame and be electrically connected with described controller select tray device, cutter head conveying device, point glue equipment, clamping transmitting device, welding wire conveying device, high-frequency welding equipment, temperature-detecting device, saw blade carrying and conveying device, tooth pushing device and saw blade clamping device, the described side selecting tray device to be arranged on described frame, described saw blade carrying and conveying device and tooth pushing device are arranged on the opposite side of described frame, described cutter head conveying device, clamping transmitting device and saw blade clamping device are in turn arranged in described frame along the described tray device that selects to the direction of described saw blade carrying and conveying device, the described cutter head selecting tray device to transport is transported to described clamping transmitting device place by described cutter head conveying device, described clamping transmitting device clamps the cutter head that described cutter head conveying device transports, described point glue equipment is arranged on described frame and carries out a glue to the cutter head that described clamping transmitting device clamps, described welding wire conveying device is arranged in described frame, the cutter head that described welding wire conveying device clamps toward described clamping transmitting device is carried welding wire and makes this welding wire and this cutter head form a weld tabs, described clamping transmitting device makes described weld tabs be transported to top corresponding to described saw blade clamping device, saw blade is delivered to described saw blade clamping device place and makes the saw tooth of saw blade corresponding with weld tabs by described saw blade carrying and conveying device, the saw tooth of saw blade is pushed on weld tabs by described tooth pushing device, saw blade after described saw blade gripping means grips pushing, described high-frequency welding equipment is arranged on described frame and is welded on the saw tooth of saw blade by the weld tabs after pushing, described temperature-detecting device is arranged on described frame and detects in real time welding temperature.
2. saw blade automatic welding machine as claimed in claim 1, it is characterized in that, described clamping transmitting device comprises the first clamping transmitting device and the second clamping transmitting device of Transmission Connection, described first clamping transmitting device clamps the cutter head that described cutter head conveying device transports, described point glue equipment carries out a glue to the cutter head that described first clamping transmitting device clamps, cutter head after a glue is also delivered to described second clamping transmitting device place by described first clamping transmitting device, cutter head after the some glue that the described first clamping transmitting device of described second clamping transmitting device clamping transports, the cutter head that described welding wire conveying device clamps toward described second clamping transmitting device is carried welding wire and makes welding wire and cutter head form weld tabs, described second clamping transmitting device makes described weld tabs be transported to top corresponding to described saw blade clamping device.
3. saw blade automatic welding machine as claimed in claim 2, it is characterized in that, described first clamping transmitting device comprises the first sliding seat, first connector, second connector, first rotating driver and the first clamp system that the cutter head that described cutter head conveying device transports is clamped, described first rotating driver is arranged in described frame along the fore-and-aft direction of described frame, what described first sliding seat slided along the left and right directions of described frame is located in described frame, one end of described first connector is arranged on the output of described first rotating driver, the other end of described first connector and one end pivot joint of described second connector, the other end of described second connector and described first sliding seat pivot joint, and described first connector, second connector, first sliding seat and frame form the first slider-crank mechanism, described first clamp system is arranged on described first sliding seat.
4. saw blade automatic welding machine as claimed in claim 3, it is characterized in that, described first clamp system comprises the first linear actuator, first clamping element, second clamping element, tumbler, first pushes to slide part and second pushes to slide part, match and form out one first pinch zones in one end of described first clamping element and the second clamping element, described first linear actuator is arranged on described first sliding seat along the fore-and-aft direction of described frame, described first push to slide that part and second pushes to slide that part slides along the fore-and-aft direction of described frame be located on described first sliding seat, described tumbler is articulated in described first sliding seat and pushes to slide part and second with described first respectively and pushes to slide the setting that part is interlock, the other end of described first clamping element is arranged on described first and pushes to slide on part, the other end of the second clamping element is arranged on described second and pushes to slide on part, described first linear actuator pushes to slide part with described first and the second one pushed to slide in part is connected.
5. saw blade automatic welding machine as claimed in claim 3, it is characterized in that, described second clamping transmitting device comprises the second rotating driver, 3rd connector, 4th connector, second sliding seat and the second clamp system that the cutter head that described first clamp system transports is clamped, described second rotating driver is arranged in described frame along the fore-and-aft direction of described frame, what described second sliding seat slided along the left and right directions of described frame is located in described frame, one end of described 3rd connector is arranged on the output of described second rotating driver, the other end of described 3rd connector and one end pivot joint of described 4th connector, the other end of described 4th connector and described second sliding seat pivot joint, and described 3rd connector, 4th connector, second sliding seat and frame form one second slider-crank mechanism, described second clamp system is installed on described second sliding seat and the start that matches with described first clamp system.
6. saw blade automatic welding machine as claimed in claim 5, it is characterized in that, described second clamp system comprises the first pneumatic-finger, first cooling block, second cooling block, first clamp and the second clamp, in described first cooling block and the second cooling block, at least one has the first cooling circuit be connected with extraneous cooling system, described first pneumatic-finger is arranged on described second sliding seat along the above-below direction of described frame, and described first pneumatic-finger has first jaw and the second jaw that can do an activity of closing mutually, described first jaw is connected with the bottom of described first cooling block, described first clamp is arranged on the top of described first cooling block, described second jaw is connected with the bottom of described second cooling block, described second clamp is arranged on the top of described second cooling block, described first clamp and the second clamp are in setting side by side and form out one second pinch zones between the two.
7. saw blade automatic welding machine as claimed in claim 1, it is characterized in that, described saw blade clamping device comprises the 3rd sliding seat, second linear actuator, 3rd clamp, 4th clamp and the second pneumatic-finger, what described 3rd sliding seat slided along the fore-and-aft direction of described frame is assemblied in described frame, described second linear actuator to be located on described frame or the 3rd sliding seat and to be ordered about described 3rd sliding seat and slides, described second pneumatic-finger is arranged on described 3rd sliding seat, and described second pneumatic-finger has the 3rd jaw and the 4th jaw that can do an activity of closing mutually, described 3rd clamp is connected to described 3rd jaw, described 4th clamp is connected to described 4th jaw, and described 3rd clamp and the 4th clamp form out one along the glide direction of described 3rd sliding seat between the two saws the 3rd pinch zones of tooth for the left and right of clamping saw blade, described second pneumatic-finger orders about described 3rd clamp by described 3rd jaw and the 4th jaw and the 4th clamp clamps or unclamps the left and right saw tooth of the saw blade in described 3rd pinch zones.
8. saw blade automatic welding machine as claimed in claim 7, it is characterized in that, described saw blade clamping device also comprises the first revolving part and the second revolving part that are arranged side by side, described first revolving part is articulated on described 3rd sliding seat, and one end of described first revolving part is connected with described 3rd jaw, described 3rd clamp is arranged on the other end of described first revolving part, described second revolving part is articulated on described 3rd sliding seat, and one end of described second revolving part is connected with described 4th jaw, described 4th clamp is arranged on the other end of described second revolving part.
9. the saw blade automatic welding machine as described in any one of claims 1 to 3, it is characterized in that, described cutter head conveying device comprises the first driving wheel, first driven pulley, first transmission parts, 3rd rotating driver and stop mechanism, described 3rd rotating driver is arranged in described frame along the fore-and-aft direction of described frame, described first driving wheel is installed on the output of described 3rd rotating driver, described first driven pulley is assemblied in described frame and corresponding with described first driving wheel, described first transmission parts is placed on described first driving wheel and the first driven pulley, described stop mechanism is assemblied in described frame vertically and comprises stop part and backstop driver, described backstop driver orders about described stop part to be stopped or allows the cutter head on described first transmission parts to carry described choosing between tray device and described clamping transmitting device.
10. saw blade automatic welding machine as claimed in claim 1, it is characterized in that, described saw blade carrying and conveying device comprises the 3rd linear actuator, 4th sliding seat, 4th rotating driver and the load bearing seat for saw blade carrying, described 3rd linear actuator is connected in described frame along the left and right directions of described frame, what described 4th sliding seat slided along the left and right directions of described frame is located in described frame, and described 4th sliding seat is connected with described 3rd linear actuator, described 4th rotating driver is arranged on described 4th sliding seat along the fore-and-aft direction of described frame, described load bearing seat is arranged on the output of described 4th rotating driver.
CN201310574721.9A 2013-11-18 2013-11-18 Saw blade automatic welding machine Active CN103600125B (en)

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