CN202488716U - Film punching device of receiver - Google Patents
Film punching device of receiver Download PDFInfo
- Publication number
- CN202488716U CN202488716U CN2012200603005U CN201220060300U CN202488716U CN 202488716 U CN202488716 U CN 202488716U CN 2012200603005 U CN2012200603005 U CN 2012200603005U CN 201220060300 U CN201220060300 U CN 201220060300U CN 202488716 U CN202488716 U CN 202488716U
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- Prior art keywords
- axle
- lifting platform
- devices
- punching
- axis
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The utility model relates to a film punching device of a receiver. Y-axis feeding devices are arranged on a working platform of a rack, Z-axis lifting platform devices are arranged on the Y-axis feeding devices, clamping devices are arranged on the Z-axis lifting platform devices, X-axis transmitting units are arranged on the rack above the Z-axis lifting platform devices, thermal punching devices are arranged on the X-axis transmitting units, wherein each thermal punching device comprises a punching needle, a heating ring, a positive electrode and a negative electrode, the heating rings are in lap joint with the punching needles, and the positive electrodes and the negative electrodes are led out of the heating rings. Materials are placed on the Y-axis feeding devices arranged side by side, the Y-axis feeding devices respectively go forwards to working positions, the materials are lifted when the Z-axis lifting platform devices lift up, and the materials are clamped by the clamping devices, the heat punching devices downwards carry out punching, testing devices are arranged on the Z-axis lifting platform devices, and are used for immediately carrying out testing after punching. The film punching device has the advantages of high heat punching efficiency and high yield and can be used for carrying out online monitoring on a production process.
Description
Technical field
The utility model relates to a kind of automatic assembly line production equipment that is applied to high-end micro-telephone receiver product, relates in particular to receiver film holed technique equipment.
Background technology
Vibration film is the topmost key core part of receiver, and parameters such as the size in the hole of being worn, position degree and circularity directly have influence on accepts and transmit the tonequality quality.
Mainly be to adopt anchor clamps at present, realize by resistive heater that because the handwork difficulty is high and resistance wire adds factors such as thermally labile, CPK is less than 1.0, UPH ability 200 is more.Low based on original efficient, qualification rate is low less than 70%, complex operation, and reasons such as single processing and measurement do not reach actual production and quality demand far away, add batch process and can't monitor effectively constantly.
Summary of the invention
The purpose of the utility model is to overcome the deficiency that prior art exists, and a kind of receiver film holed technique equipment is provided.
The purpose of the utility model realizes through following technical scheme:
Receiver film holed technique equipment; Characteristics are: comprise Y axle pay-off, Z axle lifting platform device, clamping device and hot piercing device, on the workbench of frame, be furnished with Y axle pay-off, be furnished with Z axle lifting platform device on the Y axle pay-off; On the Z axle lifting platform device clamping device is installed; Be furnished with X axle delivery unit on the frame of Z axle lifting platform device top, on the X axle delivery unit hot piercing device be installed, said hot piercing device comprises pecker, heating ring, positive electrode and negative electrode; The heating ring overlap joint is drawn positive electrode and negative electrode on the heating ring on pecker.
Further, above-mentioned receiver film holed technique equipment, said pecker end is provided with the crow silk of 0.05 ㎜.
Further; Above-mentioned receiver film holed technique equipment, said Y axle pay-off has one group, is to be symmetrically arranged; All arrange a Z axle lifting platform device on each Y axle pay-off; One clamping device is installed on each Z axle lifting platform device, is arranged an X axle delivery unit on the frame of each Z axle lifting platform device top, a hot piercing device is installed on each X axle delivery unit.
Again further, above-mentioned receiver film holed technique equipment is equipped with testing apparatus on the said Z axle lifting platform device.
Substantive distinguishing features and obvious improvement that the utility model technical scheme is outstanding are mainly reflected in:
The Y axle pay-off of this equipment, Z axle lifting platform device, clamping device and the collaborative work of hot piercing device; On the Y axle pay-off of arranging about material is placed on, Y axle pay-off advances to the service position respectively, and Z axle lifting platform device rises and holds up material; Clamping device clamps material; The hot piercing device is bored a hole downwards, on the Z axle lifting platform device testing apparatus is housed, and tests immediately after the perforation.The hot piercing device has 5 punch pin modules, on same billot, wears 5 products altogether at every turn, accurately moves 3 times then, has worn 20 products.Hot piercing efficient is high, and qualification rate is high, and production process is carried out on-line monitoring.Realize production capacity from original craft per hour 200 bring up to greater than 3000 (UHP >=3000), qualification rate is brought up to more than 99% from 70%, CPK brings up to greater than 1.67 from being lower than 1.0.
Description of drawings
Below in conjunction with accompanying drawing the utility model technical scheme is described further:
Fig. 1: the structural representation of the utility model;
Fig. 2: the structural representation of hot piercing device.
Embodiment
As shown in Figure 1; Receiver film holed technique equipment; Comprise be used for mass transport to perforation and the Y axle pay-off 4 of measured zone, be used for to send into perforation and measured zone wait bore a hole and measure the Z axle lifting platform device 3 of lifting material, be used for and be used to wait for the hot piercing device 1 that the heat of perforation and measurement material is worn treating behind the location bored a hole and the measurement object feed collet is tight clamping device 2; On the workbench of frame, be furnished with Y axle pay-off 4; Be furnished with Z axle lifting platform device 3 on the Y axle pay-off 4; On the Z axle lifting platform device 3 clamping device 2 is installed, is furnished with X axle delivery unit on the frame of Z axle lifting platform device 2 tops, on the X axle delivery unit hot piercing device 1 is installed.During concrete the design; Y axle pay-off 1 has one group; Be and be symmetrically arranged, all arrange a Z axle lifting platform device on each Y axle pay-off, a clamping device is installed on each Z axle lifting platform device; Arrange an X axle delivery unit on the frame of each Z axle lifting platform device top, a hot piercing device is installed on each X axle delivery unit.
As shown in Figure 2, the hot piercing device comprises pecker 11, heating ring 12, positive electrode 13 and negative electrode 14, and heating ring 12 overlap joints are on pecker 11; Draw positive electrode 13 and negative electrode 14 on the heating ring 12, pecker 11 ends are provided with the crow silk of 0.05 ㎜, are used for wearing film; Positive electrode 13 is received on the control box with negative electrode 14; Through regulating the big or small control punch pin temperature of electric current, adopt Teflon material transfer heat energy and insulation, guarantee that temperature is steady; Fixedly pecker is whole by curing agent, has characteristics such as the high temperature coefficient of expansion is little, high temperature resistant.
Each one of Y axle pay-off about 4 is used for the conveying of material film tape, and it sends into the service position with the material film tape along the Y direction, carries out hot piercing then and measures.Include servomotor, ball screw kinematic axis, positioner, material detection device etc.Load onto when material is put into the taper, after inductor had detected material, as long as press left and right sides starting button, pay-off just entered the service position automatically and waits for perforation and measurement.After hot piercing and measuring, left and right sides pay-off is got back to the home position automatically, and the operator takes off material, carries out next one circulation.
Respectively one in Z axle lifting platform device about 3 includes picking-up cylinder, line slideway, material detection device etc.After pay-off arrives the service position, after inductor detects pay-off and puts in place on the lifting platform, will upwards hold up material, wait for clamping.
Respectively one of clamping device about 2 includes clamping cylinder, line slideway, clamp system etc.After lifting platform up held up material, clamping device will down move, and clamped material, and the location material is fixed on same position, wait hot piercing and measurement.About the accurate measurement inductor each 10, be installed in the Measurement and Control System box.After hot piercing, detect at once, whether system judges whether OK then, can do over again, or scrap.
Respectively one in hot piercing device about 1, after pay-off was delivered to the service position to material, lifting platform rose and holds up material, and clamping device clamps material, and at this moment the cylinder of hot piercing head down moves and bores a hole, and perforation back measuring system is measured and is judged.One group of 5 product each time, servomotor drives kinematic axis and moves a step pitch and leave then, carries out other 5 products of second step perforation, accomplishes 20 products of a billot altogether for four times altogether.After all work were accomplished, pay-off was got back to the home position, waited for blanking and next periodic duty.
The said equipment is used on barrier film, piercing through 0.2 ㎜ hole, takes artificial material loading and blanking (raw material are stripe shapes).On the Y axle pay-off of arranging about at first material being placed on respectively 4, when left and right sides inductor had detected material, Y axle pay-off 4 advanced to the service position respectively; After Y axle pay-off 4 had arrived the service position, Z axle lifting platform device 3 rose and holds up material, and clamping device 2 clamps material, and hot piercing device 1 is bored a hole downwards.On Z axle lifting platform device 3, testing apparatus is housed, tests immediately after the perforation.About a Y axle pay-off 4 respectively is set, send material to carry out next step perforation separately to corresponding service position, test at same position immediately after the perforation.But hot piercing device 1 is installed on the X axle delivery unit of side-to-side movement, and hot piercing device 1 has 5 punch pin modules, and is corresponding with Y axle pay-off 4, on same billot, wears 5 products altogether at every turn, accurately moves 3 times then, worn 20 products.Each punch pin also can be controlled individually and move up and down and can be at X, Y, Z directional trim.
In sum, the utility model realize production capacity from original craft per hour 200 bring up to greater than 3000 (UHP >=3000), qualification rate is brought up to more than 99% from 70%, CPK brings up to greater than 1.67 from being lower than 1.0.Reduce to people's operation by original craft 12 people's operations, perforation process and test step are realized on a station.
What need understand is: the above only is the preferred implementation of the utility model; For those skilled in the art; Under the prerequisite that does not break away from the utility model principle; Can also make some improvement and retouching, these improvement and retouching also should be regarded as the protection range of the utility model.
Claims (4)
1. receiver film holed technique equipment; It is characterized in that: comprise Y axle pay-off, Z axle lifting platform device, clamping device and hot piercing device, on the workbench of frame, be furnished with Y axle pay-off, be furnished with Z axle lifting platform device on the Y axle pay-off; On the Z axle lifting platform device clamping device is installed; Be furnished with X axle delivery unit on the frame of Z axle lifting platform device top, on the X axle delivery unit hot piercing device be installed, said hot piercing device comprises pecker, heating ring, positive electrode and negative electrode; The heating ring overlap joint is drawn positive electrode and negative electrode on the heating ring on pecker.
2. receiver film holed technique equipment according to claim 1 is characterized in that: said pecker end is provided with the crow silk of 0.05 ㎜.
3. receiver film holed technique equipment according to claim 1; It is characterized in that: said Y axle pay-off has one group; Be and be symmetrically arranged, all arrange a Z axle lifting platform device on each Y axle pay-off, a clamping device is installed on each Z axle lifting platform device; Arrange an X axle delivery unit on the frame of each Z axle lifting platform device top, a hot piercing device is installed on each X axle delivery unit.
4. receiver film holed technique equipment according to claim 1 is characterized in that: on the said Z axle lifting platform device testing apparatus is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200603005U CN202488716U (en) | 2012-02-23 | 2012-02-23 | Film punching device of receiver |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200603005U CN202488716U (en) | 2012-02-23 | 2012-02-23 | Film punching device of receiver |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202488716U true CN202488716U (en) | 2012-10-10 |
Family
ID=46963099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200603005U Withdrawn - After Issue CN202488716U (en) | 2012-02-23 | 2012-02-23 | Film punching device of receiver |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202488716U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102595302A (en) * | 2012-02-23 | 2012-07-18 | 科瑞自动化技术（苏州）有限公司 | Film perforating device for receiver |
-
2012
- 2012-02-23 CN CN2012200603005U patent/CN202488716U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102595302A (en) * | 2012-02-23 | 2012-07-18 | 科瑞自动化技术（苏州）有限公司 | Film perforating device for receiver |
| CN102595302B (en) * | 2012-02-23 | 2014-11-12 | 科瑞自动化技术（苏州）有限公司 | Film perforating device for receiver |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20121010 Effective date of abandoning: 20141112 |
|
| RGAV | Abandon patent right to avoid regrant |