CN102595302A - Film perforating device for receiver - Google Patents
Film perforating device for receiver Download PDFInfo
- Publication number
- CN102595302A CN102595302A CN2012100421069A CN201210042106A CN102595302A CN 102595302 A CN102595302 A CN 102595302A CN 2012100421069 A CN2012100421069 A CN 2012100421069A CN 201210042106 A CN201210042106 A CN 201210042106A CN 102595302 A CN102595302 A CN 102595302A
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- Prior art keywords
- axle
- lifting platform
- platform device
- axis
- pay
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 238000012360 testing method Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 abstract description 28
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000012546 transfer Methods 0.000 abstract description 3
- 230000000149 penetrating effect Effects 0.000 abstract 3
- 238000005259 measurement Methods 0.000 description 7
- 238000012797 qualification Methods 0.000 description 4
- 241000220317 Rosa Species 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000012237 artificial material Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to a film perforating device for a receiver, wherein Y-axis feeding devices are arranged on a work table of a rack; a Z-axis lifting platform device is arranged on each Y-axis feeding device; a clamping device is arranged on each Z-axis lifting platform device; an X-axis transfer unit is distributed on the rack above each Z-axis lifting platform device; a thermal perforating device is arranged on each X-axis transfer unit; the thermal perforating device comprises a perforating needle, a heating ring, a positive electrode and a negative electrode; the heating ring is lapped on the perforating needle; the positive electrode and the negative electrode are led out of the heating ring; materials are arranged on the Y-axis feeding devices arranged on the left and the right; the Y-axis feeding devices respectively advance to a work position; the Z-axis lifting platform device raises to jack up the material; the clamping device clamps the material; the thermal penetrating device penetrates downwards; and a test device is arranged on each Z-axis lifting platform device, and immediately tests after the penetrating operation is completed. In the film perforating device of the invention, the thermal penetrating efficiency and the yield are high, and the production process is monitored in an online manner.
Description
Technical field
The present invention relates to a kind of automatic assembly line production equipment that is applied to high-end micro-telephone receiver product, relate in particular to receiver film holed technique equipment.
Background technology
Vibration film is the topmost key core part of receiver, and parameters such as the size in the hole of being worn, position degree and circularity directly have influence on accepts and transmit the tonequality quality.
Mainly be to adopt anchor clamps at present, realize by resistive heater that because the handwork difficulty is high and resistance wire adds factors such as thermally labile, CPK is less than 1.0, UPH ability 200 is more.Low based on original efficient, qualification rate is low less than 70%, complex operation, and reasons such as single processing and measurement do not reach actual production and quality demand far away, add batch process and can't monitor effectively constantly.
Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, a kind of receiver film holed technique equipment is provided.
The object of the invention is realized through following technical scheme:
Receiver film holed technique equipment; Characteristics are: comprise Y axle pay-off, Z axle lifting platform device, clamping device and hot piercing device, on the workbench of frame, be furnished with Y axle pay-off, be furnished with Z axle lifting platform device on the Y axle pay-off; On the Z axle lifting platform device clamping device is installed; Be furnished with X axle delivery unit on the frame of Z axle lifting platform device top, on the X axle delivery unit hot piercing device be installed, said hot piercing device comprises pecker, heating ring, positive electrode and negative electrode; The heating ring overlap joint is drawn positive electrode and negative electrode on the heating ring on pecker.
Further, above-mentioned receiver film holed technique equipment, said pecker end is provided with the crow silk of 0.05 ㎜.
Further; Above-mentioned receiver film holed technique equipment, said Y axle pay-off has one group, is to be symmetrically arranged; All arrange a Z axle lifting platform device on each Y axle pay-off; One clamping device is installed on each Z axle lifting platform device, is arranged an X axle delivery unit on the frame of each Z axle lifting platform device top, a hot piercing device is installed on each X axle delivery unit.
Again further, above-mentioned receiver film holed technique equipment is equipped with testing apparatus on the said Z axle lifting platform device.
Substantive distinguishing features and obvious improvement that technical scheme of the present invention is outstanding are mainly reflected in:
The Y axle pay-off of this equipment, Z axle lifting platform device, clamping device and the collaborative work of hot piercing device; On the Y axle pay-off of arranging about material is placed on, Y axle pay-off advances to the service position respectively, and Z axle lifting platform device rises and holds up material; Clamping device clamps material; The hot piercing device is bored a hole downwards, on the Z axle lifting platform device testing apparatus is housed, and tests immediately after the perforation.The hot piercing device has 5 punch pin modules, on same billot, wears 5 products altogether at every turn, accurately moves 3 times then, has worn 20 products.Hot piercing efficient is high, and qualification rate is high, and production process is carried out on-line monitoring.Realize production capacity from original craft per hour 200 bring up to greater than 3000 (UHP >=3000), qualification rate is brought up to more than 99% from 70%, CPK brings up to greater than 1.67 from being lower than 1.0.
Description of drawings
Below in conjunction with accompanying drawing technical scheme of the present invention is described further:
Fig. 1: structural representation of the present invention;
Fig. 2: the structural representation of hot piercing device.
Embodiment
As shown in Figure 1; Receiver film holed technique equipment; Comprise be used for mass transport to perforation and the Y axle pay-off 4 of measured zone, be used for to send into perforation and measured zone wait bore a hole and measure the Z axle lifting platform device 3 of lifting material, be used for and be used to wait for the hot piercing device 1 that the heat of perforation and measurement material is worn treating behind the location bored a hole and the measurement object feed collet is tight clamping device 2; On the workbench of frame, be furnished with Y axle pay-off 4; Be furnished with Z axle lifting platform device 3 on the Y axle pay-off 4; On the Z axle lifting platform device 3 clamping device 2 is installed, is furnished with X axle delivery unit on the frame of Z axle lifting platform device 2 tops, on the X axle delivery unit hot piercing device 1 is installed.During concrete the design; Y axle pay-off 1 has one group; Be and be symmetrically arranged, all arrange a Z axle lifting platform device on each Y axle pay-off, a clamping device is installed on each Z axle lifting platform device; Arrange an X axle delivery unit on the frame of each Z axle lifting platform device top, a hot piercing device is installed on each X axle delivery unit.
As shown in Figure 2, the hot piercing device comprises pecker 11, heating ring 12, positive electrode 13 and negative electrode 14, and heating ring 12 overlap joints are on pecker 11; Draw positive electrode 13 and negative electrode 14 on the heating ring 12, pecker 11 ends are provided with the crow silk of 0.05 ㎜, are used for wearing film; Positive electrode 13 is received on the control box with negative electrode 14; Through regulating the big or small control punch pin temperature of electric current, adopt Teflon material transfer heat energy and insulation, guarantee that temperature is steady; Fixedly pecker is whole by curing agent, has characteristics such as the high temperature coefficient of expansion is little, high temperature resistant.
Each one of Y axle pay-off about 4 is used for the conveying of material film tape, and it sends into the service position with the material film tape along the Y direction, carries out hot piercing then and measures.Include servomotor, ball screw kinematic axis, positioner, material detection device etc.Load onto when material is put into the taper, after inductor had detected material, as long as press left and right sides starting button, pay-off just entered the service position automatically and waits for perforation and measurement.After hot piercing and measuring, left and right sides pay-off is got back to the home position automatically, and the operator takes off material, carries out next one circulation.
Respectively one in Z axle lifting platform device about 3 includes picking-up cylinder, line slideway, material detection device etc.After pay-off arrives the service position, after inductor detects pay-off and puts in place on the lifting platform, will upwards hold up material, wait for clamping.
Respectively one of clamping device about 2 includes clamping cylinder, line slideway, clamp system etc.After lifting platform up held up material, clamping device will down move, and clamped material, and the location material is fixed on same position, wait hot piercing and measurement.About the accurate measurement inductor each 10, be installed in the Measurement and Control System box.After hot piercing, detect at once, whether system judges whether OK then, can do over again, or scrap.
Respectively one in hot piercing device about 1, after pay-off was delivered to the service position to material, lifting platform rose and holds up material, and clamping device clamps material, and at this moment the cylinder of hot piercing head down moves and bores a hole, and perforation back measuring system is measured and is judged.One group of 5 product each time, servomotor drives kinematic axis and moves a step pitch and leave then, carries out other 5 products of second step perforation, accomplishes 20 products of a billot altogether for four times altogether.After all work were accomplished, pay-off was got back to the home position, waited for blanking and next periodic duty.
The said equipment is used on barrier film, piercing through 0.2 ㎜ hole, takes artificial material loading and blanking (raw material are stripe shapes).On the Y axle pay-off of arranging about at first material being placed on respectively 4, when left and right sides inductor had detected material, Y axle pay-off 4 advanced to the service position respectively; After Y axle pay-off 4 had arrived the service position, Z axle lifting platform device 3 rose and holds up material, and clamping device 2 clamps material, and hot piercing device 1 is bored a hole downwards.On Z axle lifting platform device 3, testing apparatus is housed, tests immediately after the perforation.About a Y axle pay-off 4 respectively is set, send material to carry out next step perforation separately to corresponding service position, test at same position immediately after the perforation.But hot piercing device 1 is installed on the X axle delivery unit of side-to-side movement, and hot piercing device 1 has 5 punch pin modules, and is corresponding with Y axle pay-off 4, on same billot, wears 5 products altogether at every turn, accurately moves 3 times then, worn 20 products.Each punch pin also can be controlled individually and move up and down and can be at X, Y, Z directional trim.
In sum, the present invention realize production capacity from original craft per hour 200 bring up to greater than 3000 (UHP >=3000), qualification rate is brought up to more than 99% from 70%, CPK brings up to greater than 1.67 from being lower than 1.0.Reduce to people's operation by original craft 12 people's operations, perforation process and test step are realized on a station.
What need understand is: the above only is a preferred implementation of the present invention; For those skilled in the art; Under the prerequisite that does not break away from the principle of the invention, can also make some improvement and retouching, these improvement and retouching also should be regarded as protection scope of the present invention.
Claims (4)
1. receiver film holed technique equipment; It is characterized in that: comprise Y axle pay-off, Z axle lifting platform device, clamping device and hot piercing device, on the workbench of frame, be furnished with Y axle pay-off, be furnished with Z axle lifting platform device on the Y axle pay-off; On the Z axle lifting platform device clamping device is installed; Be furnished with X axle delivery unit on the frame of Z axle lifting platform device top, on the X axle delivery unit hot piercing device be installed, said hot piercing device comprises pecker, heating ring, positive electrode and negative electrode; The heating ring overlap joint is drawn positive electrode and negative electrode on the heating ring on pecker.
2. receiver film holed technique equipment according to claim 1 is characterized in that: said pecker end is provided with the crow silk of 0.05 ㎜.
3. receiver film holed technique equipment according to claim 1; It is characterized in that: said Y axle pay-off has one group; Be and be symmetrically arranged, all arrange a Z axle lifting platform device on each Y axle pay-off, a clamping device is installed on each Z axle lifting platform device; Arrange an X axle delivery unit on the frame of each Z axle lifting platform device top, a hot piercing device is installed on each X axle delivery unit.
4. receiver film holed technique equipment according to claim 1 is characterized in that: on the said Z axle lifting platform device testing apparatus is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210042106.9A CN102595302B (en) | 2012-02-23 | 2012-02-23 | Film perforating device for receiver |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210042106.9A CN102595302B (en) | 2012-02-23 | 2012-02-23 | Film perforating device for receiver |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102595302A true CN102595302A (en) | 2012-07-18 |
| CN102595302B CN102595302B (en) | 2014-11-12 |
Family
ID=46483426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210042106.9A Expired - Fee Related CN102595302B (en) | 2012-02-23 | 2012-02-23 | Film perforating device for receiver |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102595302B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10341826B2 (en) | 2015-08-14 | 2019-07-02 | Apple Inc. | Easy location sharing |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010128167A (en) * | 2008-11-27 | 2010-06-10 | Tosoh Corp | Method of manufacturing retardation film |
| CN201516992U (en) * | 2009-10-28 | 2010-06-30 | 兰州理工大学 | Film sending and rolling device for thermal control thin-film punching |
| CN201720899U (en) * | 2010-07-14 | 2011-01-26 | 厦门市嘉骏薄膜包装有限公司 | Thermal puncher for thermal shrinkable film packaging bags |
| CN102126230A (en) * | 2010-11-30 | 2011-07-20 | 琨诘电子（昆山）有限公司 | Punching die for plastic film or polyester carbonate film product |
| CN202488716U (en) * | 2012-02-23 | 2012-10-10 | 科瑞自动化技术（苏州）有限公司 | Film punching device of receiver |
-
2012
- 2012-02-23 CN CN201210042106.9A patent/CN102595302B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010128167A (en) * | 2008-11-27 | 2010-06-10 | Tosoh Corp | Method of manufacturing retardation film |
| CN201516992U (en) * | 2009-10-28 | 2010-06-30 | 兰州理工大学 | Film sending and rolling device for thermal control thin-film punching |
| CN201720899U (en) * | 2010-07-14 | 2011-01-26 | 厦门市嘉骏薄膜包装有限公司 | Thermal puncher for thermal shrinkable film packaging bags |
| CN102126230A (en) * | 2010-11-30 | 2011-07-20 | 琨诘电子（昆山）有限公司 | Punching die for plastic film or polyester carbonate film product |
| CN202488716U (en) * | 2012-02-23 | 2012-10-10 | 科瑞自动化技术（苏州）有限公司 | Film punching device of receiver |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10341826B2 (en) | 2015-08-14 | 2019-07-02 | Apple Inc. | Easy location sharing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102595302B (en) | 2014-11-12 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141112 |
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| CF01 | Termination of patent right due to non-payment of annual fee |