CN202449654U - Electromagnetic moving stacking device - Google Patents
Electromagnetic moving stacking device Download PDFInfo
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- CN202449654U CN202449654U CN201120523237XU CN201120523237U CN202449654U CN 202449654 U CN202449654 U CN 202449654U CN 201120523237X U CN201120523237X U CN 201120523237XU CN 201120523237 U CN201120523237 U CN 201120523237U CN 202449654 U CN202449654 U CN 202449654U
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- 230000033001 locomotion Effects 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 36
- 239000010959 steel Substances 0.000 claims description 36
- 239000000463 material Substances 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000013016 damping Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 9
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 241000220317 Rosa Species 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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Abstract
The utility model relates to an electromagnetic moving stacking device and belongs to the technical field of devices special for stacking plates. The electromagnetic moving stacking device is used for grabbing and movably stacking contour plates. A pick-up device provided with a suction electromagnet is connected with a screw, and a transmission nut is driven to enable the pick-up device to go up and down. A motor drives a gear and a rack, a moving device connected with a sliding block moves on a horizontal guide rail, and a stroke limit switch and a return limit switch are arranged at two ends of the guide rail, so that forward rotation and reverse rotation of the motor can be exchanged, and the moving device can achieve horizontal reciprocating motions. By means of the electromagnetic moving stacking device, contour plate sections can be moved to a stacking platform to be stacked neatly, the adjustment method is flexible and simple, labor required by plate stacking is reduced, and production efficiency is effectively improved.
Description
Technical field
Relate to and a kind ofly combining, sheet material is carried out the specialized equipment technical field of stacking, be specifically related to a kind of electromagnetic force and grasp section bar and move bunching device with wide cut contour plate product production line.
Background technology
Light weight steel shape is a kind of economical and efficient steel, is bringing into play great function in the engineering construction field.At present, the Foreign Architecture industry accounts for 25%～30% of light weight steel shape total amount with light weight steel shape, and Building Trade in China approximately needs 800,000 tons with light weight steel shape, and this has shown that fully light weight steel shape for building is well worth doing.Light weight steel shape can be produced the section of various complicacies; Compare with hot-rolled steel section; Have the advantage that section form is reasonable, in light weight, intensity is high, in clod wash processing, improved intensity again simultaneously, practice thrift steel 10%～50% than the member of general hot-rolled steel section; Its good product quality, any surface finish, dimensional accuracy are high, the section bar scale is flexible, and energy resource consumption is few in the production, lumber recovery is high, metal loss is few.In building engineering, adopt light weight steel shape can improve overall economic efficiency, alleviate building weight, improve member batch production degree, convenient construction, shortening construction period.
The modern scale of making processing industry constantly enlarges, and raw-material demand is also strengthening gradually.In today that the scientific and technological production level of China progressively promotes; The production line technology level of core link has also obtained very big achievement in the manufacturing; On panel production line and since sheet material pile up pile up also be one very reality and also necessary problem, the mode of picking up of sheet material section bar can have multiple; Grasp, utilize suction adsorption stable such as manipulator, pull of vacuum is picked up and electromagnetic force is drawn to move and piled up etc.Also there has been a lot of patents of invention to make great efforts to solve the problem of this respect both at home and abroad.
The patent No. is for mentioning in the plate piler patent of invention of " 200610039140.5 ", and it is arranged on longeron, actuating device, controller, belt conveyor, electromagnetism on the frame by frame, two equalitys and inhales the running fix doffer that piece and self-orientation block are formed stacking, below the blanking position, is provided with automatic lifting blanking platform; Be positioned at the downside of inlet point at two longerons; Block perpendicular to longeron respectively is set, and two blocks are coaxial and be horizontally disposed with, and certain distance staggers on longeron; A block respectively is set; Aforesaid two blocks are positioned in the middle of this block, also are provided with an inductor between this block, and inductor connects controller.Thereby realize the special-shaped plate problem of insurmountable continuous stacking all the time, the plate no marking behind the stacking, stacking is neat, attractive in appearance, is convenient to packed and transported, but structure is complicated.
Compare with the piler of routine, electromagnetic force grasps the section bar mobile device and has remarkable advantages.Electromagnetic attraction can not occur owing to adding the situation that makes the section bar surface damage of holding in the process that the extracting corrugated sheet moves; Weight is good stability in the process of up-down and parallel motion; The stacking effect is neat, attractive in appearance, and structure design is simple, easy operating; Greatly reduce personnel's labour intensity, can effectively enhance productivity.
Summary of the invention
For overcoming the problems referred to above that prior art exists, the utility model aims to provide a kind of electromagnetic force and grasps the section bar mobile device, occurs cut, stacking is irregular, the wide cut contour plate moves poor stability problem in the wide cut contour plate stacking procedure to solve.
The purpose of the utility model can realize through following technical scheme:
The electromagnetic force of the utility model grasps the section bar mobile device, is made up of pickup device, jacking system, mobile device, and pickup device comprises suction electromagnet, bolt, hexagonal nut; Jacking system comprises driving nut, vertical machine, deep groove ball bearing, big gear wheel, miniature gears, stablizes polished rod; Mobile device comprises slide block, horizontal machine, slide rail, lead limit switch, tooth bar; It is characterized in that the suction electromagnet holds corrugated sheet, driving nut is fixed on the support plate of frame; The vertical machine drive nut rotates, thus the up-down of realization and screw rod bonded assembly sheet material pickup device; Utilize gear meshing, tooth bar is fixed on the frame, horizontal machine is fixed on the mobile device, and driven wheel moves along tooth bar, thereby realizes translation; Lead limit switch control motor positive and inverse drives mobile device and reaches action such as advance, retreat.
Pickup device is welded into a framework by channel-section steel, loads onto the suction electromagnet respectively in certain distance, and individual damping compression spring is arranged between channel-section steel upper surface and the leading screw; Jacking system is connected pickup device by leading screw to be realized with driving nut; Driving nut is by the metal (upper dish driving nut two ends that are located by connecting; Big gear wheel is being overlapped in the driving nut outside; Vertical machine spreads out of power through gear, and the little frame of holding transmission gear is that two block plates are fixed about being supported by four blocks of short angle steel, and both sides are being across on two steel bars of four slide blocks by two slotted-angle shelvings.Steel bar is that the gusset by rectangular steel plate welding certain-length constitutes, and satisfying tooth bar has enough spaces on steel bar, also guaranteed to support the rigidity and the intensity of steel bar simultaneously.
Said tooth bar is fixed on the frame; Horizontal machine is connected with mobile device, and motor driven gear rotates and the tooth bar engagement, and guide rail moves back and forth in the frame upper edge with the relative tooth bar of motor to realize mobile device; Particularity is high, guarantees the neat and attractive in appearance of section bar stacking preferably.
Technical scheme by the invention described above provides can find out that the described electromagnetic force of the utility model grasps the section bar mobile device, has the following advantages and effect:
1, utilize magnetic chuck as pickup device, the situation of section bar surface damage can not appear making owing to clamping in electromagnetic attraction in the process that the extracting corrugated sheet moves;
2, lifting mechanism has adopted the feed screw nut rotation to cooperate to go up and down; The self-locking performance of motion thread has guaranteed well that also weight can keep stable when feed screw nut is static relatively; Helicitic texture receives the very capable strength of tension and compression, and has avoided the problem like extra generations such as hydraulic pressure oil leaking pollutions;
3, the THK non-friction guide is installed on frame, can be realized that pickup device carries out the section bar stacking along guide rail movement to stacking platform top after drawing section bar.
Description of drawings
Fig. 1 moves the front view of bunching device for electromagnetism of the present invention;
Fig. 2 moves the production line chart of bunching device for electromagnetism of the present invention;
Fig. 3 moves the left view of bunching device for electromagnetism of the present invention;
Fig. 4 moves the birds-eye view of bunching device for electromagnetism of the present invention;
Fig. 5 is the partial view I of apparatus of the present invention;
Fig. 6 is the guide rail slide block erection plan of apparatus of the present invention.
Among the figure: 1-slide block, 2-horizontal machine, 3-driving nut, 4-axle sleeve, 5-deep groove ball bearing, 6-flat key, 7-vertical machine; The 8-big gear wheel, the 9-screw fastening shaft end baffle ring, 10-screw 1, the 11-straight pin, 12-screw 2, the 13-frame, 14-stablizes polished rod; The 15-miniature gears, 16-hexagonal nut, 17-flat gasket, 18-bolt 1,19-bolt 2,20-hexagonal nut, 21-head bearing gland; The little bearing of 22-, 23-thrust ball bearing, 24-suction electromagnet, 25-slide rail, 26-lead limit switch, 27-tooth bar.
The specific embodiment:
Describe concrete structure, the principle of work of device provided by the present invention in detail below in conjunction with accompanying drawing.
The device that the utility model provides comprises pickup device, lifting structure, mobile device.As shown in Figure 1, described electromagnetic force grasps the section bar mobile device is realized section bar sheet material with two secondary mechanical drive pairs according to the stacking sequence of section bar the mobile process of piling up.Use portal structure at the situation lower bearing bracket that satisfies working condition requirement, rigidity requirement, requirement of strength, stability requirement 13, be welded to form by shaped steel.Suction electromagnet 24 is contained on the framework that is welded into by channel-section steel, and higher a little than channel-section steel, and the suction electromagnet fully contacts with the wide cut contour plate.
The wide cut contour plate just gets into the up-down stage after being grasped by pickup device.Leading screw is connected pickup device with driving nut 3; In lifting structure, adopt screw drive mode; Translation need keep stablizing motionless requirement after taking all factors into consideration motion stabilization and device rising; Because of screw thread has self-locking performance, need not the external force driving after upward movement stops and keeping making the unlikely decline of mechanism, translation need keep stablizing motionless requirement after assurance section bar motion stabilization and device rose.Vertical machine 7 drives driving nut 3 rotations and makes screw rod carry out axial motion, and screw rod mainly receives axial tension like this, thereby avoids screw rod because of receiving axle pressure generation side-bend, the possibility of loses stability.Elevating drive mechanism is as shown in Figure 4; The vertical fixed placement of nut; Two deep groove ball bearing 5 captive nut two are beneficial to it and rotate, and the lower end is supported the lifting strength of whole pickup device by thrust ball bearing 23 and entangled so that carrying out the power driven nut rotates by a big gear wheel 8, make the screw rod up-and-down movement; Stable polished rod can guarantee the stability in the section bar uphill process, thereby better guarantees the dipping and heaving of sheet material.
The little frame of holding transmission gear is that two block plates are fixed about being supported by four blocks of short angle steel, and both sides are being across on two steel bars of four slide blocks by two slotted-angle shelvings.Is to be that the gusset of welding certain-length under the rectangular steel plate of 10mm constitutes by thickness across frame at the steel bar on four slide blocks, even tooth bar 27 has enough spaces on steel bar, guarantees to support the rigidity and the intensity of steel bar simultaneously.Pickup device is fixedly welded on above-mentioned two support steel bars, and the horizontal drive motor is fixed on the mobile device.
Section bar just gets into the parallel motion stage after rising, because the span distance that pickup device moves on frame is longer; Nearly about 1.3 meters distance is had relatively high expectations to kinematic velocity, and bigger across distance; Screw rod is prone to big flexural deformation; Though can utilize one to prevent that less than the intermediate bracket of 180 degree it from producing big flexural deformation with the neutral angle of screw rod cylindrical arc of contact in the case, under the high speed revolution situation, resonance phenomena appears in screw rod easily.Based on having variety of issue like this, in this type of mechanism, needn't too much install additional new parts one by one problem go to solve, so select with the rack-and-gear type of drive at parallel motion.Tooth bar is fixed on the frame 13, and horizontal machine 2 is fixed on the mobile device, is rotated by horizontal machine 2 driven wheels, drives whole pickup device with tooth bar 27 engagements and moves to assigned address along two slide rail 25 levels.Lead limit switch 26 and return limit switch are set respectively at the guide rail two ends,, drive mobile device and reach action such as advance, retreat through lead limit switch 26 and return limit switch control motor positive and inverse.It is as shown in Figure 2 that electromagnetism of the present invention moves the manufacturing line of bunching device, can realize the long bigger section bar of plate is moved stacking, in order to satisfy production requirement.
Case study on implementation:
The wide cut contour plate parameter that adopts electromagnetism to move the bunching device extracting is: the wide 992mm of plate, and the long 1000mm of plate, thickness of slab 0.48mm, manufacturing line section bar speed of production v=1m/s, each cycle of operations that gets pickup device thus is 10s.The design section bar is adsorbed and is lifted away from the travel line height is 50mm, i.e. the displacement that pickup device up-down is passed through is 50mm, and the speed of screw rod lifting moving is 0.1m/s, and promptly the nut rotating speed is about 1500～2000r/min; By travel line to stacking platform passed through apart from 1200mm; Then the maximum speed of translation is about 0.7m/s; And each action of the required realization of this device one-period and required time are: pickup device drops to travel line, and section bar, time spent 1.5s are drawn in the energising of suction electromagnet; Pickup device rises to certain altitude, time spent 1s; Pickup device grasps section bar and moves to assigned address, and the electromagnet outage discharges section bar, time spent 3s; The motor counter-rotating, initial position is returned in the pickup device translation, time spent 3s.
In sum; The described a kind of electromagnetism of the utility model moves bunching device, utilizes magnetic chuck as pickup device, and the situation of section bar surface damage can not appear making owing to clamping in electromagnetic attraction in the process that the extracting corrugated sheet moves; Elevator adopts the feed screw nut rotation to cooperate to go up and down; The self-locking performance of driving nut has well guaranteed the stability of weight when feed screw nut is static relatively, and helicitic texture receives the tension and compression ability strong, has avoided the problem like extra generations such as hydraulic pressure oil leaking pollutions effectively.The THK non-friction guide is installed on frame, can be realized that pickup device carries out the section bar stacking along guide rail movement to stacking platform top after drawing section bar.
The above; Be merely the preferable specific embodiment of the utility model; But protection scope of the present invention is not limited thereto; Any technical personnel of being familiar with the present technique field is in the technical scope that the present invention discloses, and the variation that can expect easily or replacement all should be encompassed within protection scope of the present invention.
Claims (5)
1. an electromagnetism moves bunching device, is made up of pickup device, jacking system, mobile device, and pickup device comprises suction electromagnet (24), bolt (19), hexagonal nut (20); Jacking system comprises driving nut (3), vertical machine (7), deep groove ball bearing (5), big gear wheel (8), miniature gears (15), stablizes polished rod (14); Mobile device comprises slide block (1), horizontal machine (2), slide rail (25), lead limit switch (26), tooth bar (27); It is characterized in that; Suction electromagnet (24) holds corrugated sheet; Driving nut (3) is fixed on the support plate of frame (13), and vertical machine (7) drive nut rotates, thus the up-down of realization and screw rod bonded assembly sheet material pickup device; Tooth bar (27) is fixed on the frame (13), and horizontal machine (2) is fixed on the mobile device, and driven wheel is along tooth bar (27) motion, thus the realization translation; Lead limit switch (26) control motor positive and inverse drives mobile device and reaches action such as advance, retreat.
2. a kind of electromagnetism according to claim 1 moves bunching device, it is characterized in that pickup device is welded into a framework by channel-section steel, loads onto suction electromagnet (24) respectively in certain distance, and individual damping compression spring is arranged between channel-section steel upper surface and the leading screw.
3. a kind of electromagnetism according to claim 1 moves bunching device; It is characterized in that jacking system is connected realization by leading screw with pickup device and goes up and down with driving nut (3); Driving nut (3) is by the metal (upper dish driving nut two ends that are located by connecting; Big gear wheel (8) is being overlapped in the driving nut outside, and vertical machine (7) spreads out of power through gear.
4. a kind of electromagnetism according to claim 3 moves bunching device; It is characterized in that across the steel bar of frame on four slide blocks (1) it being that gusset by rectangular steel plate welding certain-length constitutes; Satisfying tooth bar (27) has enough spaces on steel bar, also guaranteed to support the rigidity and the intensity of steel bar simultaneously.
5. a kind of electromagnetism according to claim 3 moves bunching device; It is characterized in that picking up mobile device is fixedly welded on above-mentioned two support steel bars; Horizontal machine (2) is fixed on the mobile device, realizes that by rack-and-gear (27) transmission horizontal machine (2) is with the mobile device translation.Tooth bar (27) is fixed on the frame (13), and motor is connected with mobile device, and motor driven gear rotates and the tooth bar engagement, and mobile device just can guide rail moves back and forth in the frame upper edge with the relative tooth bar of motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120523237XU CN202449654U (en) | 2011-12-13 | 2011-12-13 | Electromagnetic moving stacking device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120523237XU CN202449654U (en) | 2011-12-13 | 2011-12-13 | Electromagnetic moving stacking device |
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| CN202449654U true CN202449654U (en) | 2012-09-26 |
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| CN201120523237XU Expired - Lifetime CN202449654U (en) | 2011-12-13 | 2011-12-13 | Electromagnetic moving stacking device |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990498A (en) * | 2012-10-31 | 2013-03-27 | 天津博信汽车零部件有限公司 | Automatic metering, cutting and material-taking device for grinding machine |
| CN105059993A (en) * | 2015-07-27 | 2015-11-18 | 天津市顺通信荣科技有限公司 | Automatic color plate stacking machine |
| CN105313101A (en) * | 2014-08-21 | 2016-02-10 | 广东工业大学 | Deep groove grabbing and releasing mechanical arm |
| CN105413947A (en) * | 2015-10-28 | 2016-03-23 | 芜湖市恒浩机械制造有限公司 | Piston greasing device |
| CN105413973A (en) * | 2015-10-28 | 2016-03-23 | 芜湖市恒浩机械制造有限公司 | Gripping device for piston greasing |
| CN103159064B (en) * | 2011-12-13 | 2016-08-03 | 北方工业大学 | Electromagnetic moving stacking method and device thereof |
| CN109926266A (en) * | 2019-04-04 | 2019-06-25 | 东莞市敏顺自动化科技有限公司 | Automatic masking liquid equipment |
| CN112678527A (en) * | 2020-12-10 | 2021-04-20 | 天津市锦诺钢管有限公司 | Automatic steel pipe feeding device |
| CN113635390A (en) * | 2021-10-13 | 2021-11-12 | 南通晶德盈节能环保科技有限公司 | Insulation board cutting device is with slowly leaving formula unloading support |
-
2011
- 2011-12-13 CN CN201120523237XU patent/CN202449654U/en not_active Expired - Lifetime
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103159064B (en) * | 2011-12-13 | 2016-08-03 | 北方工业大学 | Electromagnetic moving stacking method and device thereof |
| CN102990498B (en) * | 2012-10-31 | 2016-01-27 | 天津博信汽车零部件有限公司 | For the automatic gauge cutting take out device of abrasive machine |
| CN102990498A (en) * | 2012-10-31 | 2013-03-27 | 天津博信汽车零部件有限公司 | Automatic metering, cutting and material-taking device for grinding machine |
| CN105313101A (en) * | 2014-08-21 | 2016-02-10 | 广东工业大学 | Deep groove grabbing and releasing mechanical arm |
| CN105313101B (en) * | 2014-08-21 | 2018-05-15 | 广东工业大学 | Deep trouth captures and release manipulator |
| CN105059993B (en) * | 2015-07-27 | 2017-09-01 | 天津市新宇彩板有限公司 | Color steel automatic piler |
| CN105059993A (en) * | 2015-07-27 | 2015-11-18 | 天津市顺通信荣科技有限公司 | Automatic color plate stacking machine |
| CN105413947A (en) * | 2015-10-28 | 2016-03-23 | 芜湖市恒浩机械制造有限公司 | Piston greasing device |
| CN105413973A (en) * | 2015-10-28 | 2016-03-23 | 芜湖市恒浩机械制造有限公司 | Gripping device for piston greasing |
| CN105413973B (en) * | 2015-10-28 | 2018-09-28 | 芜湖市恒浩机械制造有限公司 | A kind of piston fat liquoring grabbing device |
| CN105413947B (en) * | 2015-10-28 | 2018-11-20 | 芜湖市恒浩机械制造有限公司 | A kind of piston greasing device |
| CN109926266A (en) * | 2019-04-04 | 2019-06-25 | 东莞市敏顺自动化科技有限公司 | Automatic masking liquid equipment |
| CN109926266B (en) * | 2019-04-04 | 2023-10-20 | 东莞市敏顺自动化科技有限公司 | Automatic liquid coating equipment |
| CN112678527A (en) * | 2020-12-10 | 2021-04-20 | 天津市锦诺钢管有限公司 | Automatic steel pipe feeding device |
| CN113635390A (en) * | 2021-10-13 | 2021-11-12 | 南通晶德盈节能环保科技有限公司 | Insulation board cutting device is with slowly leaving formula unloading support |
| CN113635390B (en) * | 2021-10-13 | 2021-12-17 | 南通晶德盈节能环保科技有限公司 | Insulation board cutting device is with slowly leaving formula unloading support |
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Granted publication date: 20120926 |