CN102990498A - Automatic metering, cutting and material-taking device for grinding machine - Google Patents
Automatic metering, cutting and material-taking device for grinding machine Download PDFInfo
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- CN102990498A CN102990498A CN201210426947XA CN201210426947A CN102990498A CN 102990498 A CN102990498 A CN 102990498A CN 201210426947X A CN201210426947X A CN 201210426947XA CN 201210426947 A CN201210426947 A CN 201210426947A CN 102990498 A CN102990498 A CN 102990498A
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- cutter sweep
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Abstract
The invention relates to an automatic metering, cutting and material-taking device for a grinding machine. Under the control of a main control unit, the automatic metering, cutting and material-taking device comprises an automatic material conveying workbench for conveying a material to be cut to a cutting station, an automatic metering and cutting workbench which is arranged at the cutting station and is used for automatically and precisely cutting the material, and an automatic pickup workbench for picking up the cut materials, wherein the automatic metering and cutting workbench is connected with the material feeding end of the automatic material conveying workbench; and a pickup device of the automatic pickup workbench is arranged above the automatic metering and cutting workbench. The automatic metering, cutting and material-taking device is provided with a sliding sleeve, a scaleplate and a baffle; during cutting, the material can be precisely cut, and the lengths of the cut materials are consistent; a good foundation is laid for subsequent production; and moreover, the safety of a worker can be effectively guaranteed.
Description
Technical field
The present invention relates to a kind of material cutter sweep, specifically a kind of automatic gauge cutting take out device for abrasive machine.
Background technology
In the existing production, abrasive machine all is by two hand steered cutting members of staff in use, then the cutting knife by abrasive machine carries out cutting work, for the length that guarantees that cutting member is cut, usually need to be on cutting member before cutting that the position mark of cutting is good, and carefully could implement to cut after the comparison.And because mark and comparison are all with the naked eye observed by the staff and being finished, therefore can have great deviation, and cause the cutting member that cuts out different in size, affect the quality of product.
Simultaneously, because the staff time need to be positioned at emery wheel the place ahead in operation, and can produce the residue that splashes during cutting material, therefore easily staff's personal safety be damaged, when especially emery wheel splashes if there is breaking, will cause serious injury the staff.
In addition, the material require staff who has cut picks up after cutting work is stopped, and this just causes stopping, waiting for of cutting work, causes the decline of whole work efficiency.
Summary of the invention
The deficiency that exists for solving prior art, the invention provides a kind of automatic gauge cutting take out device that is used for emery wheel that guarantees the precise cutting length of material, the automatic gauge cutting take out device that should be used for emery wheel can effectively guarantee staff's personal safety, and this device can automatically be finished and transports material, metering cutting, picks up work.
For achieving the above object, a kind of automatic gauge cutting take out device for abrasive machine of the present invention, it is based on the control of main control unit, comprise for the automatic feeding work bench of the material delivery that will need to cut to cutting work station, being located at cutting work station is used for material is carried out automatically the precisely automatic gauge cutting working platform of cutting, and be used for the automatic Picking workbench that the material to well cutting picks up, described automatic gauge cutting working platform connects the feed end of automatic feeding work bench, and the pick device of described automatic Picking workbench is located at automatic gauge cutting working platform top.
As limitation of the invention: described automatic feeding work bench comprises conveyer, transmission device and the first drive unit, and the clutch end of described the first drive unit connects conveyer by transmission device.
Will be as to further restriction of the present invention: described automatic gauge cutting working platform comprises the cutting bearing, is used for the cutter sweep that material is cut, the access device that is used for the access well cutting, described cutter sweep is positioned on the cutting bearing by the pole that the middle part is hinged on the cutting bearing, described pole is provided with for the second motor that drives the cutter sweep running, described the second motor connects cutter sweep by the second belt, be fixed with the first cylinder on the described cutting bearing, the clutch end of described the first cylinder drives and connects pole;
Described access device is provided with for to needing the baffle plate of cutting material location, is provided with simultaneously for the scale that length of material is carried out precise positioning, and described baffle plate slides and is located on the catching device.
As further limiting of the present invention: described access device comprise be connected with the cutting bearing, be the gripper shoe that angle arranges with horizontal line, described scale is fixedly installed on the lower side of gripper shoe, and described baffle plate is contained on the scale by the sliding sleeve slip cap that is connected with it; The material that also is fixed with for well cutting in the lower side of gripper shoe is slipped to the slide plate that picks up station.
As the restriction to this aforesaid way: on the described cutting bearing, cutter sweep under be provided with for the fixture that fixedly needs cutting material, described fixture comprises the strap that is fixed on the cutting bearing, the mobile clamping plate that slip is located on the cutting bearing, is cooperated with strap, described mobile clamping plate are hinged with the clutch end that is fixed at the second cylinder on the cutting bearing.
As the further restriction to aforesaid way: also comprise the hand-operating device of being located on the automatic gauge cutting working platform, described hand-operating device comprises being located at and is used for regulating mobile clamping plate on the cutting bearing so that the adjusting screw that cutting material clamps or unclamps, and be fixed on the cutter sweep, the manual operation cutter sweep cuts the handle of work.
As the restriction to automatic pick-up device: described automatic pick-up device comprises magnechuck, described magnechuck is slidingly arranged on the horizontal slide rail, horizontal slide rail is slidingly arranged in the upright slide rail of perpendicular setting) on, described upright slide rail is fixedly installed on the base.
Adopt above technical scheme, its effect is as follows:
(1) the present invention is provided with automatic feeding work bench, automatic gauge cutting working platform and automatic pick-up device, can automatically finish feeding, cutting, feeding, need not staff's manual operation, reduced staff's labour intensity, improve operating efficiency, guaranteed simultaneously staff's personal safety;
(2) owing to be provided with sliding sleeve, scale and baffle plate, therefore in cutting process, can precisely cut material, guarantee that the length of cutting material is consistent, for follow-up production is laid a good foundation;
(3) be provided with mobile clamping plate and strap at cutting working platform, can change by the position of regulating mobile clamping plate the distance between mobile clamping plate and the strap, and then can be to difformity, the cutting material of different in width steps up, prevent that in cutting process material attends that and rock, thereby cause otch crooked, the situation that the cast-cutting saw grinding wheel breaks occurs, Protection personnel's personal safety;
(4) the present invention also is provided with hand-operating device, and under special circumstances, the staff can manually finish the cutting to material.
Description of drawings
Doing the present invention below in conjunction with the drawings and the specific embodiments does further to describe in detail:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of cutter sweep of the present invention;
Among the figure: 1, roller bearing; 21, the first belt; 22, the second belt; 31, the first motor; 32, the second motor 4, cast-cutting saw; 51, mobile clamping plate; 52, strap; 6, cutting bearing; 7, handle; 8, adjusting screw; 9, scale; 10, baffle plate; 11, sliding sleeve; 12, gripper shoe; 13, slide plate; 14, the first cylinder; 15, the second cylinder; 16, base; 17, magnechuck; 18, horizontal slide rail; 19, upright slide rail; 20, pole.
The specific embodiment
The automatic gauge cutting take out device that is used for abrasive machine that present embodiment relates to as shown in Figure 1 and Figure 2, comprise for the material delivery that will need to cut to the automatic feeding work bench of cutting work station, be located at cutting work station and be used for material is carried out automatically the accurate automatic gauge cutting working platform of cutting and is used for the automatic Picking workbench that the material to well cutting picks up, described automatic gauge cutting working platform connects the feeding end of automatic feeding work bench, and the pick device of described automatic Picking workbench is located at automatic gauge cutting working platform top.Move under the control of the work of each above-mentioned workbench based on main control unit, described control module can adopt the PLC controller.
Described automatic feeding work bench comprises conveyer, transmission device and the first drive unit, wherein, conveyer adopts roller bearing 1, transmission device adopts the first belt 21, the first drive unit adopts the first motor 31, the clutch end of described the first motor 31 connects roller bearing 1, the first motor 31 by driving the first belt 21 and then driving roller bearing 1 motion by the first belt 21 as transmission device, and the motion of roller bearing 1 drives the material that is placed on the roller bearing 1 and travels forward.
Described automatic gauge cutting working platform comprises cutting bearing 6, is used for material is cut the cast-cutting saw 4 of work, and described cast-cutting saw 4 is positioned on the cutting bearing 6 by the pole 20 that the middle part is hinged on the cutting bearing 6.Be provided with the second motor 32 pole 20, the clutch end of described the second motor 32 connects cast-cutting saw 4 by the second belt 22, and the grinding wheel that drives cast-cutting saw 4 rotates the cutting that realizes material.
On the cutting bearing 6, be positioned at cast-cutting saw 4 under be provided with mobile clamping plate 51 and strap 52, wherein strap 52 is fixed on the cutting bearing 6, mobile clamping plate 51 slide and are located on the cutting bearing 6; Mobile clamping plate 51 consist of a clamping device with strap 52, by can regulate the distance between mobile clamping plate 51 and the strap 52 to the adjusting of mobile clamping plate 51, and then can carry the difform material of coming to clamp to roller bearing 1, prevent that rocking from appearring in material in cutting process, make things convenient for the carrying out of cutting work.
Also be fixed with the first cylinder 14 and the second cylinder 15 on the described cutting bearing 6, wherein the clutch end of the first cylinder 14 and pole 20 are hinged, be used for to drive pole 20 relatively cutting bearing 6 rotate, and then drive cast-cutting saw 4 moves downward, so that the material that puts in place is carried out cutting work; The clutch end of the second cylinder 15 and mobile clamping plate 51 are hinged, under the drive of the second cylinder 15, clamping plate 51 can move horizontally at cutting bearing 6, change distance between mobile clamping plate 51 and the strap 52 according to the difformity of cutting material, and then can clamp the different material of width.
Also be provided with handle 7 on the described cast-cutting saw 4, when the first cylinder 14 was not worked, the staff can make cast-cutting saw 4 move downward by operating grip carrying out cutting action, finish the cutting to material; Also be provided with adjusting screw 8 in cutting on the bearing 6, when not using the second cylinder 15, the position that described staff can move clamping plate 51 by adjusting screw 8 manual adjustments reaches the regulating effect identical with the second cylinder 15.
For the material under the access cutting, behind described cutting bearing 6, be connected with gripper shoe 12, described gripper shoe 12 is the angle setting with horizontal line, and gripper shoe 12 lower ends are connected with slide plate 13, after the material of cutting is fallen on the gripper shoe 12, owing to the gravity reason can be fallen on the slide plate 13 automatically, then be slipped to from slide plate 13 and pick up station, be used for follow-up picking up.
For the length that guarantees to cut, be provided with baffle plate 10 in gripper shoe 12, described baffle plate 10 slidably is located on the gripper shoe 12, simultaneously also be fixed with scale 9 in gripper shoe 12 lower sides, described scale 9 can be engraved on the gripper shoe 12, also can be for being fixed at shaft-like on the gripper shoe 12, but for the material after cutting can be by landing on the gripper shoe 12, need to make when arranging between the upper surface of scale 9 and gripper shoe 12 and leave the space, the convenient material that has cut is slipped to by the space and picks up station.Owing to be provided with scale 9, can be take scale 9 as the position with reference to moving stop 10, make baffle plate 10 just be the Cutting Length of needs apart from the distance of cutting work station, the material that cuts out so not only length is relatively accurate, and each length of material that has cut is all identical simultaneously.
In addition, structure based on shaft-like scale 9, baffle plate 10 can by be connected with it, slip cap is contained in sliding sleeve 11 on the scale 9 and is implemented in slip on the gripper shoe 12, and when sliding sleeve 11 slides into required scale, can realize the fixing of the two position by being erected at fastener on the sliding sleeve (for example at sliding sleeve one fastening bolt is set, described bolt is outstanding to be connect and run through sliding sleeve).
For guaranteeing the accurately length of control cutting, and cooperate main control unit entirely to the automatic control of present embodiment, can be fixed with crash sensor at baffle plate 10, when crash sensor has sensed material impacts to the baffle plate 10 time, this collision alarm can send main control unit to, and main control unit is according to the work of this each workbench of signal controlling.
Described automatic pick-up device comprises magnechuck 17, can produce magnetic force after described magnechuck 17 energisings, the cutting material that puts in place can be picked up, simultaneously, magnechuck 17 is located on the horizontal slide rail 18, and can slide along horizontal slide rail 18, described horizontal slide rail 18 is slidingly arranged on the upright slide rail 19 of perpendicular setting, and described upright slide rail 19 is fixedly installed on the base 16.
The specific works principle: controllable register 10 is to the position of material requested length, and utilize sliding sleeve 11 that baffle plate 10 is fixed, the material that then will need to cut is placed on the roller 1, starting device: at first main control unit is controlled 31 runnings of the first motor, drive bottom roller 1 at the first motor 31 rotates, and then need the material of cutting to travel forward along with the rotation of roller 1, when an end of material touches baffle plate 10, crash sensor has been sensed material and has been put in place, and this signal passed to main control unit, it is out of service that main control unit is controlled the first motor 31, and then roller bearing 1 stop motion, material no longer moves ahead, then control 32 runnings of the second motor, the running of the second motor 32 can drive cast-cutting saw 4 and rotate, main control unit is controlled 15 actions of the second cylinder simultaneously, and then regulate distance between mobile clamping plate 51 and the strap 52, so that this distance is suitable for the width of cutting material, cutting material is clamped, after cutting material clamps, main control unit is controlled the first cylinder 14 and is driven poles 20 and rotate with respect to cutting bearing 6 around pin joint, and the rotation by pole 20 drives cast-cutting saw 4 and moves downward, and then material is carried out cutting work.
In said process, be arranged on the gripper shoe 12 owing to baffle plate 10, therefore the material of well cutting can drop on gripper shoe, final slide plate 13 along being connected with gripper shoe 12 is slipped to and picks up on the station, after energising under the control of magnechuck 17 at main control unit of picking up station, can pick up the material of well cutting, at last, main control unit control magnechuck 17 moves horizontally along horizontal slide rail 18, horizontal guide rail 18 is vertically mobile along upright slide rail 19, and the material of well cutting is put in the ready travelling bogie the most at last.
Present embodiment is simple in structure, from haul, cut to pick up and be automation, need not staff's operation, alleviated staff's working strength, guarantee staff's personal safety, can control comparatively accurately the length of cutting member simultaneously, guaranteed effectively carrying out of follow-up work.
Claims (7)
1. an automatic gauge that is used for abrasive machine cuts take out device, it is based on the control of main control unit, it is characterized in that: comprise for the material delivery that will need to cut to the automatic feeding work bench of cutting work station, be located at cutting work station and be used for material is carried out automatically the accurate automatic gauge cutting working platform of cutting and is used for the automatic Picking workbench that the material to well cutting picks up, described automatic gauge cutting working platform connects the feed end of automatic feeding work bench, and the pick device of described automatic Picking workbench is located at automatic gauge cutting working platform top.
2. the automatic gauge for abrasive machine according to claim 1 cuts take out device, it is characterized in that: described automatic feeding work bench comprises conveyer, transmission device and the first drive unit, and the clutch end of described the first drive unit connects conveyer by transmission device.
3. the automatic gauge for abrasive machine according to claim 2 cuts take out device, it is characterized in that: described automatic gauge cutting working platform comprises cutting bearing (6), for the cutter sweep that material is cut, the access device that is used for the access well cutting, described cutter sweep is positioned on the cutting bearing (6) by the pole (20) that the middle part is hinged on the cutting bearing (6), described pole (20) is provided with for the second motor (32) that drives the cutter sweep running, described the second motor (32) connects cutter sweep by the second belt (22), be fixed with the first cylinder (14) on the described cutting bearing (6), the clutch end of described the first cylinder (14) drives and connects pole (20)
Described access device is provided with for to needing the baffle plate (10) of cutting material location, is provided with simultaneously for the scale (9) that length of material is carried out precise positioning, and described baffle plate (10) slides and is located on the catching device.
4. the automatic gauge for abrasive machine according to claim 3 cuts take out device, it is characterized in that: described access device comprise be connected with cutting bearing (6), be the gripper shoe (12) that angle arranges with horizontal line, described scale (9) is fixedly installed on the lower side of gripper shoe (12), and described baffle plate (10) is contained on the scale (9) by the sliding sleeve slip cap that is connected with it; The material that also is fixed with for well cutting in the lower side of gripper shoe (12) is slipped to the slide plate (13) that picks up station.
5. according to claim 3 or 4 described automatic gauges cutting take out devices for abrasive machine, it is characterized in that: described cutting bearing (6) is upper, cutter sweep under be provided with for the fixture that fixedly needs cutting material, described fixture comprises the strap (52) that is fixed on the cutting bearing (6), the mobile clamping plate (51) that cutting bearing (6) is upper, cooperate with strap (52) are located in slip, and described mobile clamping plate (51) are hinged with the clutch end that is fixed at the second cylinder (15) on the cutting bearing (6).
6. the automatic gauge for abrasive machine according to claim 5 cuts take out device, it is characterized in that: also comprise the hand-operating device of being located on the automatic gauge cutting working platform, described hand-operating device comprises is located at that cutting bearing (6) is upper to be used for regulating mobile clamping plate (51) so that the adjusting screw (8) that cutting material clamps or unclamps, and be fixed on the cutter sweep, handle (7) that the manual operation cutter sweep cuts work.
7. the automatic gauge for abrasive machine according to claim 1 cuts take out device, it is characterized in that: described automatic pick-up device comprises magnechuck (17), described magnechuck (17) is slidingly arranged on the horizontal slide rail (18), horizontal slide rail (18) is slidingly arranged on the upright slide rail (19) of perpendicular setting, and described upright slide rail (19) is fixedly installed on the base (16).
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CN201210426947.XA CN102990498B (en) | 2012-10-31 | 2012-10-31 | For the automatic gauge cutting take out device of abrasive machine |
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CN201210426947.XA CN102990498B (en) | 2012-10-31 | 2012-10-31 | For the automatic gauge cutting take out device of abrasive machine |
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CN102990498B CN102990498B (en) | 2016-01-27 |
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Cited By (8)
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CN104384598A (en) * | 2013-08-19 | 2015-03-04 | 江苏绿叶锅炉有限公司 | Novel furnace tube cutter |
CN105058062A (en) * | 2015-09-11 | 2015-11-18 | 安徽鸿路钢结构(集团)股份有限公司 | Machining device used in steel production |
CN105216272A (en) * | 2015-10-29 | 2016-01-06 | 辽宁程威塑料型材有限公司 | Automatic stirring device |
CN106113119A (en) * | 2016-08-27 | 2016-11-16 | 特耐王包装(福州)有限公司 | Paper tube cutting machine and using method thereof |
CN107116440A (en) * | 2017-06-12 | 2017-09-01 | 芜湖天航科技(集团)股份有限公司 | Wire rod blanking device |
CN107186130A (en) * | 2017-06-12 | 2017-09-22 | 芜湖天航科技(集团)股份有限公司 | Wire rod baiting method |
CN110091229A (en) * | 2019-05-17 | 2019-08-06 | 陶冬兰 | A kind of steel continuously cut grinding apparatus |
CN113752050A (en) * | 2021-09-10 | 2021-12-07 | 李灿美 | Rough machining device for producing steel casting parts and operation method thereof |
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CN104384598A (en) * | 2013-08-19 | 2015-03-04 | 江苏绿叶锅炉有限公司 | Novel furnace tube cutter |
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CN110091229A (en) * | 2019-05-17 | 2019-08-06 | 陶冬兰 | A kind of steel continuously cut grinding apparatus |
CN110091229B (en) * | 2019-05-17 | 2020-10-13 | 诸暨企周企业管理有限公司 | Steel continuous cutting equipment of polishing |
CN113752050A (en) * | 2021-09-10 | 2021-12-07 | 李灿美 | Rough machining device for producing steel casting parts and operation method thereof |
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