CN202370993U

CN202370993U - Composite material roller

Info

Publication number: CN202370993U
Application number: CN2011204496027U
Authority: CN
Inventors: 归霆
Original assignee: SHANGHAI AOKELI PRINTING MACHINERY CO Ltd
Current assignee: AOKE LIGAO HIGH-NEW TECHNOLOGY (WUXI) Co.,Ltd.
Priority date: 2011-11-14
Filing date: 2011-11-14
Publication date: 2012-08-08
Anticipated expiration: 2021-11-14

Abstract

The utility model relates to a composite material roller, which comprises an inner pipe layer, a middle combining layer and a spray layer, wherein the inner pipe layer is a roller matrix or a sleeve matrix; the middle combining layer is spirally wound and fixed on the outer surface of the inner pipe layer; and the spray layer is thermally sprayed outside the middle combining layer. The composite material roller disclosed by the utility model is not limited by the specification of steel or aluminum alloy pipe sectional material, and can be made into a guide (or transmission or transfer) roller, a cobwebbing roller and a sleeve type cobwebbing roller which have any required sizes and metal or ceramic roller surfaces, and is widely used in printing, packaging, spinning and dyeing equipment and other related fields. The composite material roller has a light self weight, high strength, good rigidity and toughness, and good corrosion resistance and electric heat insulation, and is low in material and manufacturing costs.

Description

A kind of composite material roller

Technical field

The utility model belongs to pipe profile manufacturing technology field, particularly relates to a kind of composite material roller.

Background technique

The traditional roller or the roll surface of combined sleeve adopt steel pipe or Al-alloy pipe section bar to process, and behind thermal spraying metal or stupalith on this roller or the sleeve metal surface, process guiding roller, net-line-roller or telescopic guiding roller, the net-line-roller of metal or ceramic roll surface then.

Because product specification is various, adopt the pipe profile of existing specification on the market, the product of some specification is difficult to find the pipe profile of coupling, and existing product all have mostly specification few, from Heavy Weight, shortcomings such as cost is high, consumable quantity is big, corrosion resistant type difference.

Summary of the invention

The utility model technical problem to be solved provides a kind of composite material roller; Do not receive the restriction of steel or Al-alloy pipe section bar specification, can make guiding (or conduct, transmit) roller, net-line-roller, the telescopic net-line-roller of the metal or the ceramic roll surface of any desired size.

The utility model solves the technological scheme that its technical problem adopted: a kind of composite material roller is provided, and pipe layer, middle close binder, sprayfused coating in comprising, described interior pipe layer is roller matrix or sleeve matrix; The outer surface of pipe layer in described middle close binder helical is twined and is fixed on; The outer thermal spraying of described middle close binder has sprayfused coating.

The pipe layer is processed by glass fibre reinforced plastics or polymer material in described.

Described middle close binder material is metal tape or wire, through adhesive glue bonding fixing or local or all be welded in the outer surface of pipe layer.

Described sprayfused coating material is metal or pottery.

Beneficial effect

The utility model does not receive the restriction of steel or Al-alloy pipe section bar specification; (such as: adopt shape mould mode) can make guiding (or conduction, transmit) roller, net-line-roller, the telescopic net-line-roller of the metal or the ceramic roll surface of any desired size, be widely used in printing, packing, weaving, dyeing apparatus or other association area.And light self-weight, intensity are high, with low cost, the corrosion resistance of rigidity and good toughness, material and manufacturing and electric heating insulating properties are good.

Description of drawings

Fig. 1 adopts the plan view of roller matrix for the utility model;

Fig. 2 is the right sectional view of Fig. 1;

Fig. 3 is the partial enlarged drawing of Fig. 2;

Fig. 4 adopts the plan view of sleeve matrix for the utility model;

Fig. 5 is the right sectional view of Fig. 4;

Fig. 6 is the partial enlarged drawing of Fig. 5;

Fig. 7 is traditional composite material roller plan view;

Fig. 8 is the right sectional view of Fig. 7;

Fig. 9 is the partial enlarged drawing of Fig. 8;

Figure 10 is traditional composite material sleeve plan view;

Figure 11 is the right sectional view of Figure 10;

Figure 12 is the partial enlarged drawing of Figure 11;

1. 6. shelves of interior pipe layer 2. middle close binders, 3. sprayfused coating 4. metal tube section bars, 5. elastomer liner layer

Embodiment

Below in conjunction with specific embodiment, further set forth the utility model.Should be understood that these embodiments only to be used to the utility model is described and be not used in the restriction the utility model scope.Should be understood that in addition those skilled in the art can do various changes or modification to the utility model after the content of having read the utility model instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.

To shown in Figure 6, manage layer 1, middle close binder 2, sprayfused coating 3 in the utility model comprises like Fig. 1, described interior pipe layer 1 is roller matrix or sleeve matrix; The outer surface of pipe layer 1 in described middle close binder 2 helicals are twined and are fixed on; Described middle close binder 2 outer thermal sprayings have sprayfused coating 3.

Pipe layer 1 is processed by glass fibre reinforced plastics or polymer material in described.

Described middle close binder 2 materials are metal tape or wire, through adhesive glue bonding fixing or local or all be welded in the outer surface of pipe layer 1.

Described sprayfused coating 3 materials are metal or pottery.

Set forth the concrete manufacturing flow process that the utility model adopts roller matrix or sleeve matrix below:

One, adopt the roller matrix, to shown in Figure 3, step is following like Fig. 1:

(1) the roller outer surface of matrix of processing at glass fibre reinforced plastics or polymer is coated adhesive glue;

(2) metal tape or wire helical are wrapped in the roller outer surface of matrix, and bonding is fixing;

(3) after wait metal tape or wire solidify; Thermal spraying metal or stupalith again are the composite material roller of metal or pottery for glass fibre reinforced plastics or polymer, middle close binder 2 for metal tape or wire, outer surface sprayfused coating 3 materials thereby form in one pipe layer 1.

This composite material roller surface is after processes such as grinding, polishing:

A) can make guiding (or conduction, the transmit) roller of tape spool shelves;

B) roll surface can be made net-line-roller through engraving.

Two, adopt the sleeve matrix, to shown in Figure 6, step is following like Fig. 4:

(1) the interior pipe layer outer surface of matrix of processing at glass fibre reinforced plastics or polymer twines elastomer liner layer 5, and bonding is fixing;

(2) elastomer liner layer 5 bonding is fixing accomplish after, outer surface again looping glass fibre reinforced plastics or polymer as pipe fastening in layer;

(3) pipe layer outer surface coated adhesive glue in fastening;

(4) metal tape or wire helical are wrapped in a fastening interior pipe layer outer surface, and bonding is fixing;

(5) after wait metal tape or wire solidify; Thermal spraying metal or stupalith again, thus form in one pipe layer 1 for glass fibre reinforced plastics or polymer, elastomer liner layer 5, fastening in the pipe layer be the composite material sleeve of metal or pottery for glass fibre reinforced plastics or polymer, middle close binder 2 for metal tape or wire, outer surface sprayfused coating 3 materials.

This composite material sleeve surface is after grinding processing:

A) can make guiding (or conduction, the transmit) sleeve of form of sleeve;

B) sleeve surface can be made telescopic net-line-roller through engraving.

Claims

1. a composite material roller is managed layer (1), middle close binder (2), sprayfused coating (3) in comprising, it is characterized in that: pipe layer (1) is roller matrix or sleeve matrix in described; The outer surface of pipe layer (1) in described middle close binder (2) helical is twined and is fixed on; The outer thermal spraying of described middle close binder (2) has sprayfused coating (3).

2. a kind of composite material roller as claimed in claim 1 is characterized in that: pipe layer (1) is processed by glass fibre reinforced plastics or polymer material in described.

3. a kind of composite material roller as claimed in claim 1 is characterized in that: described middle close binder (2) material is metal tape or wire, through adhesive glue bonding fixing or local or all be welded in the outer surface of pipe layer (1).

4. a kind of composite material roller as claimed in claim 1 is characterized in that: described sprayfused coating (3) material is metal or pottery.