CN203651105U - Composite roller or rolling barrel or sleeve - Google Patents

Composite roller or rolling barrel or sleeve Download PDF

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Publication number
CN203651105U
CN203651105U CN201320758961.XU CN201320758961U CN203651105U CN 203651105 U CN203651105 U CN 203651105U CN 201320758961 U CN201320758961 U CN 201320758961U CN 203651105 U CN203651105 U CN 203651105U
Authority
CN
China
Prior art keywords
sleeve
roller
cylinder
layer
thermal spraying
Prior art date
Application number
CN201320758961.XU
Other languages
Chinese (zh)
Inventor
归霆
Original Assignee
上海澳科利印刷机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海澳科利印刷机械有限公司 filed Critical 上海澳科利印刷机械有限公司
Priority to CN201320758961.XU priority Critical patent/CN203651105U/en
Application granted granted Critical
Publication of CN203651105U publication Critical patent/CN203651105U/en

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Abstract

The utility model relates to a composite roller or rolling barrel or sleeve which comprises an inner pipe layer, a middle bonding layer and a spraying layer, wherein the inner pipe layer is a basic body of the roller or the rolling barrel or the sleeve; the middle bonding layer is formed on the outer surface of the inner pipe layer through thermal spraying materials; and the spraying layer is formed on the outer surface of the middle bonding layer through the thermal spraying materials. The composite roller or rolling barrel or sleeve which is light in self weight, not limited by the specifications of steel or aluminum alloy pipe sections and formed by taking a glass reinforced plastic or polymer as an inner sleeve and a metal or ceramic layer as an outer layer is provided.

Description

A kind of composite roller or cylinder or sleeve
Technical field
The utility model belongs to pipe profile manufacturing technology field, particularly relates to a kind of composite roller or cylinder or sleeve.
Background technology
The roll surface of traditional roller or cylinder or sleeve adopts steel pipe or aluminium-alloy pipe section bar to make, then on this roller or cylinder or sleeve metal surface, after thermal spraying metal or ceramic material, make roller or the cylinder (Figure 13) such as guiding roller or cylinder, extruding roller or cylinder, anilox roll (Figure 10) or telescopic guiding roller or cylinder, extruding roller or cylinder, anilox roll of metal or ceramic roll surface, wherein fiberglass or polymer composites or nonmetallic composite layer 1(are hereinafter to be referred as glass reinforced plastic sleeve layer, fiberglass sleeve); Thermal spraying metal material or ceramic material layer 3; Metal tubular product 4.
Because product specification is various, adopt the pipe profile of existing specification on market, the product of some specification is difficult to find the pipe profile of coupling, its shortcoming: the shortcomings such as specification is few, consumable quantity is large, Heavy Weight, cost are high, corrosion-resistant.
Adopting inner sleeve is that roller (rolling) cylinder made of fiberglass or sleeve be not because be subject to the restriction of specification, (such as: use shape mould mode) can make any desired size, and light self-weight, intensity are high, with low cost, the corrosion resistance of rigidity and good toughness, material and manufacture and the advantage such as electric heating insulating properties is good.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of composite roller or cylinder or sleeve, become one by adopting plasma spray technology to make fiberglass or polymer and metal or group of ceramics in fiberglass or polymer roller or cylinder or sleeve surface, light self-weight, be not subject to the restriction of steel or aluminium-alloy pipe section bar specification, can make metal or ceramic roll surface guiding (or conduction, transmit) roller or cylinder or sleeve, extruding roller or cylinder or sleeve, anilox roll and telescopic anilox roll, paste roller or cylinder or the sleeves such as version sleeve.
The utility model solves the technical scheme that its technical problem adopts: a kind of composite roller or cylinder or sleeve are provided, comprise inner tube layer, middle close binder and sprayed coating, described inner tube layer is roller matrix or roller basal body or sleeve matrix, the outer surface of described inner tube layer forms middle close binder by thermal spraying material, and the outer surface of described middle close binder forms sprayed coating by thermal spraying material.
The two ends of described roller matrix or roller basal body are provided with axle shelves.
The inner tube layer of described sleeve matrix is divided into two, between two inner tube layers, connects by elastomer liner layer.
Described inner tube layer is made up of fiberglass or polymerizable material.
Described middle close binder is made up of thermal spraying metal material.
Described sprayed coating is made up of thermal spraying metal or ceramic material.
Beneficial effect
The utlity model has following advantage and good effect:
In the roller that the utility model is made at fiberglass or cylinder or sleeve surface, thermal spraying metallic zinc is as middle close binder, application plasma spray technology makes metallic zinc layer and nonmetal fiberglass or polymer strong bonded, and then other metal material outside this zinc surface thermal spraying dezincifies, make it to become roller or cylinder or the sleeve of the outer composite for metal, according to the needs of different application, also can be again at metal outer thermal spraying ceramic material, forming an inner sleeve is fiberglass or polymer, middle close binder is metal, Facing material is ceramic layer group all-in-one-piece composite roller or cylinder or sleeve.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of cylinder;
Fig. 2 is the profile of cylinder;
Fig. 3 is the sectional view of Fig. 1 along C-C direction;
Fig. 4 is the schematic diagram of sleeve;
Fig. 5 is the profile of sleeve;
Fig. 6 is the sectional view of Fig. 4;
Fig. 7 is the schematic diagram of sleeve;
Fig. 8 is the profile of sleeve;
Fig. 9 is the sectional view of Fig. 7;
Figure 10 is the schematic diagram of existing cylinder;
Figure 11 is the profile of existing cylinder;
Figure 12 is the sectional view of Figure 10 along B-B direction;
Figure 13 is existing sleeved schematic diagram;
Figure 14 is existing sleeved profile;
Figure 15 is the sectional view of Figure 13.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the utility model.Should be understood that these embodiment are only not used in restriction scope of the present utility model for the utility model is described.In addition should be understood that those skilled in the art can make various changes or modifications the utility model after having read the content of the utility model instruction, these equivalent form of values fall within the application's appended claims limited range equally.
As shown in Fig. 1-9, a kind of composite roller or cylinder or sleeve, comprise inner tube layer 1, middle close binder 2 and sprayed coating 3, described inner tube layer 1 is roller matrix or roller basal body or sleeve matrix, the outer surface of described inner tube layer 1 forms middle close binder 2 by thermal spraying material, and the outer surface of described middle close binder 2 forms sprayed coating 3 by thermal spraying material.
The two ends of described roller matrix or roller basal body are provided with axle shelves 6.
The inner tube layer 1 of described sleeve matrix is divided into two, between two inner tube layers 1, connects by elastomer liner layer 5.
Described inner tube layer 1 is made up of fiberglass or polymerizable material.
Described middle close binder 2 is made up of thermal spraying metal or ceramic material.
Described sprayed coating 3 is made up of thermal spraying metal material.
Embodiment 1
The flow process of metal or ceramic sleeve processing technology below:
First the sleeve matrix surface of, making at fiberglass is through surface treatment; Secondly, at this sleeve surface thermal spraying metal material zinc, and then other metal (for example: stainless steel-like material) outside zinc layer thermal spraying on surface dezincifies to form inner sleeve be that fiberglass or polymer, the outer material of sleeve are metal (for example stainless steel) group all-in-one-piece composite sleeve.If outer material need to be pottery, application plasma spray technology is more for example, metal outer ceramic coated (: chromium oxide, aluminium oxide etc.), makes it to become inner sleeve and be fiberglass or polymer, sleeve surface material is ceramic layer group all-in-one-piece composite sleeve.
Sleeve surface is after grinding-polishing processing:
(A) can make the sleeve (for example: all kinds of sleeves such as guiding, conduction, transmission, extruding) of shaftless form;
(B) can make the subsides version sleeve of flexographic printing;
(C) sleeve surface can be made telescopic anilox roll through laser engraving or mechanical engraving;
(D) sleeve surface can be made telescopic print roller through engraving (containing forms such as electrochemical corrosion erosion carving, mechanical engraving, laser engravings).
Supplementary notes: above-mentioned middle close binder is " fiberglass or polymer fastened layer ", plays reinforcement structure function; Internal diameter minimum be fiberglass inner sleeve sleeve, this inner sleeve sleeve is inserted in plug and coordinates and be assembled into one with plug.
Embodiment 2
The flow process of metal or ceramic roller or cylinder processing technology below:
Roller (rolling) the cylinder surface of first, making at fiberglass is through surface treatment; Secondly, at this roller (rolling) cylinder thermal spraying on surface (excessively binder course metal material) zinc, and then for example, to form an inner sleeve at zinc layer thermal spraying on surface metal (: stainless steel-like material) be that fiberglass or polymer, sleeve surface material are stainless steel group all-in-one-piece composite roll (rolling) cylinder.If needing skin is ceramic layer, can for example, metal outer application plasma spray technology ceramic coated (: chromium oxide, aluminium oxide etc.), make it to become inner sleeve and be fiberglass or polymer, sleeve surface material is ceramic layer group all-in-one-piece composite roll (rolling) cylinder.
Roller or cylinder surface are after grinding-polishing processing:
(A) can make the roller of tape spool form or cylinder (for example: all kinds of rollers (rolling) cylinders such as guiding, conduction, transmission, extruding);
(B) can make subsides roller cylinder or the cylinder of the flexographic printing of tape spool form;
(C) anilox roll of tape spool roller or drum-type can be made in roller (rolling) cylinder surface through laser engraving or mechanical engraving.
(D) roller or cylinder surface can be made tape spool roller or drum-type print roller through engraving (containing forms such as electrochemical corrosion erosion carving, mechanical engraving, laser engravings).

Claims (6)

1. a composite roller or cylinder or sleeve, comprise inner tube layer (1), middle close binder (2) and sprayed coating (3), it is characterized in that: described inner tube layer (1) is roller matrix or roller basal body or sleeve matrix, the outer surface of described inner tube layer (1) forms middle close binder (2) by thermal spraying material, and the outer surface of described middle close binder (2) forms sprayed coating (3) by thermal spraying material.
2. composite roller according to claim 1 or cylinder or sleeve, is characterized in that: the two ends of described roller matrix or roller basal body are provided with axle shelves (6).
3. composite roller according to claim 1 or cylinder or sleeve, is characterized in that: the inner tube layer (1) of described sleeve matrix is two, between two inner tube layers (1), connects by elastomer liner layer (5).
4. composite roller according to claim 1 or cylinder or sleeve, is characterized in that: described inner tube layer (1) is made up of fiberglass or polymerizable material.
5. composite roller according to claim 1 or cylinder or sleeve, is characterized in that: described middle close binder (2) is made up of thermal spraying metal material.
6. composite roller according to claim 1 or cylinder or sleeve, is characterized in that: described sprayed coating (3) is made up of thermal spraying metal or ceramic material.
CN201320758961.XU 2013-11-26 2013-11-26 Composite roller or rolling barrel or sleeve CN203651105U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320758961.XU CN203651105U (en) 2013-11-26 2013-11-26 Composite roller or rolling barrel or sleeve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320758961.XU CN203651105U (en) 2013-11-26 2013-11-26 Composite roller or rolling barrel or sleeve

Publications (1)

Publication Number Publication Date
CN203651105U true CN203651105U (en) 2014-06-18

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320758961.XU CN203651105U (en) 2013-11-26 2013-11-26 Composite roller or rolling barrel or sleeve

Country Status (1)

Country Link
CN (1) CN203651105U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106276373A (en) * 2015-06-06 2017-01-04 姜堰市恒丰染整设备有限公司 Reinforced corrosion-resistant antiseized composite guide cloth rewinder roll
CN107009687A (en) * 2017-03-10 2017-08-04 程家麟 A kind of combined sleeve and manufacture method and with shaft sleeve and manufacture method
CN107323035A (en) * 2017-07-07 2017-11-07 江苏欧钛克复合材料技术有限公司 A kind of application of composite material roller

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106276373A (en) * 2015-06-06 2017-01-04 姜堰市恒丰染整设备有限公司 Reinforced corrosion-resistant antiseized composite guide cloth rewinder roll
CN107009687A (en) * 2017-03-10 2017-08-04 程家麟 A kind of combined sleeve and manufacture method and with shaft sleeve and manufacture method
CN107323035A (en) * 2017-07-07 2017-11-07 江苏欧钛克复合材料技术有限公司 A kind of application of composite material roller

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Date Code Title Description
GR01 Patent grant
C14 Grant of patent or utility model
TR01 Transfer of patent right

Effective date of registration: 20210210

Address after: 2568 Jiaoyang Road, Xishan Economic and Technological Development Zone, Wuxi City, Jiangsu Province, 214000

Patentee after: AOKE LIGAO HIGH-NEW TECHNOLOGY (WUXI) Co.,Ltd.

Address before: 201199 3-11-102, Jindu garden, 399 Shendong Road, Minhang District, Shanghai

Patentee before: SHANGHAI AUCLEAN PRINTING MACHINE Co.,Ltd.

TR01 Transfer of patent right