CN107458064A - Metal and the processing method of nonmetallic combination in a kind of composite roller manufacture - Google Patents
Metal and the processing method of nonmetallic combination in a kind of composite roller manufacture Download PDFInfo
- Publication number
- CN107458064A CN107458064A CN201710434150.7A CN201710434150A CN107458064A CN 107458064 A CN107458064 A CN 107458064A CN 201710434150 A CN201710434150 A CN 201710434150A CN 107458064 A CN107458064 A CN 107458064A
- Authority
- CN
- China
- Prior art keywords
- metal
- resin
- spraying
- nonmetallic
- processing method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0038—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving application of liquid to the layers prior to lamination, e.g. wet laminating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/131—Wire arc spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/134—Plasma spraying
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
Abstract
Metal and the processing method of nonmetallic combination in being manufactured the present invention relates to a kind of composite roller, including：First in roll surface coated metal screen cloth, then brushing resin, then spraying metal materials.Using the method for the present invention, nonmetallic (such as：Fiberglass, carbon fiber) it is more preferable with metal material bond strength, without sandblast texturing processing, prevent dust pollution caused by sandblasting and sandblasting noise, reduce power consumption of polymer processing, have a good application prospect.
Description
Technical field
The invention belongs to composite roller field, in more particularly to a kind of composite roller manufacture metal and nonmetallic combination plus
Work method.
Background technology
The manufacture method of conventional composite roller, as shown in Figure 1：It uses fiberglass or carbon fiber sandblast texturing to handle, and increases
Add the roughness of fiberglass or carbon fiber surface so that the metal dust in thermal spray process, which can be embedded in texturing back roller face, to be had
The roll surface of certain roughness, increase it is nonmetallic (such as：Fiberglass or carbon fiber) with the bond strength of metal.
Using this fiberglass or carbon fiber and metal directly in conjunction with method, bond strength is poor, produces sandblasting dust
Pollution and sandblasting noise, texturing high energy consumption, are unfavorable for environmental protection, limit the further industrialized production of composite roller.
The content of the invention
The technical problems to be solved by the invention be to provide metal and nonmetallic combination in a kind of manufacture of composite roller plus
Work method, using this method, fiberglass or carbon fiber and metal material bond strength are more preferable, without sandblast texturing processing, prevent
Dust pollution caused by sandblasting and sandblasting noise, power consumption of polymer processing is reduced, is had a good application prospect.
Metal and the processing method of nonmetallic combination in a kind of composite roller manufacture of the present invention, including：
(1) first it is nonmetallic (such as：Fiberglass or carbon fiber) one layer of resin is uniformly brushed on roll surface, then on roll surface
Overall coated metal screen cloth, the uniform brushing resin in Metal screen cloth so that resin is uniformly in filling to the grid of Metal screen cloth
Face；Or it is nonmetallic (such as：Fiberglass or carbon fiber) roll surface integrally wraps up the Metal screen cloth for applying swiped through resin in advance, heats
Solidification；
(2) after the completion of solidifying, the Excess resin of roll surface brushing is ground off, Metal screen cloth is uniformly exposed；It is (general with coarse sandpaper
Use 40-60 mesh) after plucking roll surface, dry cloth cleans roll surface；Finally in surface spray-coating metal material, make the metal material of spraying with
Metal screen cloth combines, you can.
Resin in the step (1) is one or both of thermosetting resin, thermoplastic resin.
The thermosetting resin is epoxy resin, phenolic resin or polyurethane resin；Thermoplastic resin is vinylite.
The material of Metal screen cloth in the step (1) is for example：Aluminium, stainless steel, copper or its alloy etc..
Heating cure temperature in the step (1) is 20-180 DEG C (different according to resin, also normal temperature solidified), is heated
Hardening time is 30min-24hr (time makees different choice according to resin difference).
The technique of spraying metal materials is using flame-spraying, electric arc spraying, plasma spraying, Supersonic in the step (2)
Fast flame-spraying, cold spraying (Gas Dynamic Spray) or GDCS (Gas Dynamic Cold Spray), room temperature spraying
Any one of (Warm Spray).
Spraying in the step (2) metal material (such as：Aluminium, iron, zinc, copper) or its alloy (such as：Nickel chromium triangle closes
Gold, allumen, almag, tungsten carbide etc.).
Beneficial effect
Using the method for the present invention, nonmetallic (such as：Fiberglass or carbon fiber), nothing more preferable with metal material bond strength
Need sandblast texturing to handle, prevent dust pollution and sandblasting noise, reduce power consumption of polymer processing, have a good application prospect.
Brief description of the drawings
Fig. 1 is work flow schematic diagram of the prior art；
Fig. 2 is the work flow schematic diagram of the present invention；
Fig. 3 is the bond strength test results of the product of embodiment 1.
Embodiment
With reference to specific embodiment, the present invention is expanded on further.It should be understood that these embodiments are merely to illustrate the present invention
Rather than limitation the scope of the present invention.In addition, it is to be understood that after the content of the invention lectured has been read, people in the art
Member can make various changes or modifications to the present invention, and these equivalent form of values equally fall within the application appended claims and limited
Scope.
Embodiment 1
(1) one layer of epoxy resin is first uniformly brushed on fiberglass or carbon fiber roll surface, is then integrally wrapped up on roll surface
Metal screen cloth, the uniform brushwork epoxy resin in Metal screen cloth so that epoxy resin can be filled uniformly to the net of Metal screen cloth
Inside lattice, 135 DEG C of heating cure 30min (different according to different resins characteristic or the trade mark, its solidification temperature and time)；
(2) after the completion of solidifying, the Excess resin of roll surface brushing is ground off, Metal screen cloth is uniformly exposed；With 40 mesh coarse sandpapers
After plucking roll surface, dry cloth cleans roll surface；
(3) electric arc spraying process spraying metal materials on roll surface are finally used, the voltage of electric arc is 60V, and electric current is
400A, the metal material of spraying is set to be combined with Metal screen cloth, you can to reach the purpose of enhancing bond strength.
Bond strength test results are as shown in Figure 3.
Embodiment 2
(1) Metal screen cloth for applying swiped through phenolic resin in advance is integrally wrapped up on fiberglass or carbon fiber roll surface, 135 DEG C add
Temperature solidification 60min (different according to different resins characteristic or the trade mark, its solidification temperature and time)；
(2) after the completion of solidifying, the Excess resin of roll surface brushing is ground off, Metal screen cloth is uniformly exposed；Drawn with 50 mesh coarse sands
After hair roll surface, dry cloth cleans roll surface；
(3) finally using plasma spray coating process in surface spray-coating metal material, the metal material and wire netting of spraying are made
Cloth combines, you can reaches the purpose of enhancing bond strength.
Bond strength test results are close with embodiment 1.
Claims (7)
1. metal and the processing method of nonmetallic combination in a kind of composite roller manufacture, including：
(1) one layer of resin is first uniformly brushed on nonmetallic roll surface, then the overall coated metal screen cloth on roll surface, in wire netting
Uniform brushing resin on cloth so that resin is uniformly inside filling to the grid of Metal screen cloth；Or integrally wrapped in nonmetallic roll surface
Wrap up in the Metal screen cloth for applying swiped through resin in advance, heating cure；
(2) after the completion of solidifying, the Excess resin of roll surface brushing is ground off, Metal screen cloth is uniformly exposed；With coarse sandpaper plucking roll surface
Afterwards, dry cloth cleans roll surface；Finally in surface spray-coating metal material, the metal material of spraying is set to be combined with Metal screen cloth, you can.
2. metal and the processing method of nonmetallic combination in a kind of composite roller manufacture according to claim 1, its feature
It is：Resin in the step (1) is one or both of thermosetting resin, thermoplastic resin.
3. metal and the processing method of nonmetallic combination in a kind of composite roller manufacture according to claim 2, its feature
It is：The thermosetting resin is epoxy resin, phenolic resin or polyurethane resin；Thermoplastic resin is vinylite.
4. metal and the processing method of nonmetallic combination in a kind of composite roller manufacture according to claim 1, its feature
It is：The material of Metal screen cloth in the step (1) is aluminium, stainless steel, copper or its alloy.
5. metal and the processing method of nonmetallic combination in a kind of composite roller manufacture according to claim 1, its feature
It is：Heating cure temperature in the step (1) is 20-180 DEG C, and the time that is heating and curing is 30min-24hr.
6. metal and the processing method of nonmetallic combination in a kind of composite roller manufacture according to claim 1, its feature
It is：The technique of spraying metal materials is using flame-spraying, electric arc spraying, plasma spraying, supersonic speed fire in the step (2)
Any one of flame spraying, the spraying of cold spraying room temperature.
7. metal and the processing method of nonmetallic combination in a kind of composite roller manufacture according to claim 1, its feature
It is：The metal material of spraying is aluminium, iron, zinc, copper or its alloy in the step (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710434150.7A CN107458064A (en) | 2017-06-09 | 2017-06-09 | Metal and the processing method of nonmetallic combination in a kind of composite roller manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710434150.7A CN107458064A (en) | 2017-06-09 | 2017-06-09 | Metal and the processing method of nonmetallic combination in a kind of composite roller manufacture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107458064A true CN107458064A (en) | 2017-12-12 |
Family
ID=60546025
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710434150.7A Pending CN107458064A (en) | 2017-06-09 | 2017-06-09 | Metal and the processing method of nonmetallic combination in a kind of composite roller manufacture |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107458064A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100865590B1 (en) * | 2008-04-22 | 2008-10-28 | (주)쌍림멀티택 | Roller for transporting steel sheets |
| CN202370993U (en) * | 2011-11-14 | 2012-08-08 | 上海澳科利印刷机械有限公司 | Composite material roller |
| CN104475306A (en) * | 2014-11-13 | 2015-04-01 | 广东生益科技股份有限公司 | Roll shaft and production method thereof |
-
2017
- 2017-06-09 CN CN201710434150.7A patent/CN107458064A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100865590B1 (en) * | 2008-04-22 | 2008-10-28 | (주)쌍림멀티택 | Roller for transporting steel sheets |
| CN202370993U (en) * | 2011-11-14 | 2012-08-08 | 上海澳科利印刷机械有限公司 | Composite material roller |
| CN104475306A (en) * | 2014-11-13 | 2015-04-01 | 广东生益科技股份有限公司 | Roll shaft and production method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103287568B (en) | A kind of high-speed aircraft anti-heat insulation structural of large area interlayer and forming method thereof | |
| CN104018997B (en) | Anti-icing control system of wind turbine blade and manufacturing method of wind turbine blade with anti-icing performance | |
| CN107433255A (en) | Metal and the processing method of nonmetallic combination in a kind of composite roller manufacture | |
| Zhang et al. | Plasma-enhanced interfacial engineering of FeSiAl@ PUA@ SiO2 hybrid for efficient microwave absorption and anti-corrosion | |
| CN107489596B (en) | Anti-freeze blade production method and wind generator set blade | |
| CN107146708B (en) | A kind of production method of magnetic screen piece lamination | |
| CN104006229B (en) | A kind of stainless steel belt composite pipe and preparation method thereof | |
| CN110026326A (en) | A kind of process of surface treatment of rattan chair frame aluminium alloy pipe | |
| CN107458064A (en) | Metal and the processing method of nonmetallic combination in a kind of composite roller manufacture | |
| CN102989587B (en) | Conductive fiberglass reinforced polyester anode tube and preparation method thereof | |
| CN104374087B (en) | Water heater liner, its manufacture method and the water heater for being provided with the inner bag | |
| CN103646718B (en) | A kind of fiber composite core conductive wire for power transmission line | |
| CN106065846B (en) | A kind of corrosion-resistant blade of wind-driven generator and process of surface treatment | |
| CN103611664B (en) | Plastic workpiece curved surface roller-painting technology | |
| CN103714923B (en) | A kind of solid insulation process of surface treatment | |
| CN108265925A (en) | A kind of multifunctional integrated plate of high-performance for electromagnetic shielding chamber | |
| CN204595684U (en) | A kind of notebook shell | |
| CN202969741U (en) | Energy-saving tile | |
| CN204787794U (en) | Induction furnace inductor reaches induction furnace including it | |
| CN106541531A (en) | Glass reinforced plastic pipe and its surface spraying method | |
| CN205836040U (en) | Novel carbon fiber fabric shaping equipment | |
| CN206299722U (en) | A kind of double shielding face torque spring | |
| CN109333900A (en) | A kind of ultra-thin linen fiber composite plates continuous and local rolling forming process method | |
| CN208151252U (en) | A kind of metal surface does not stay fingerprint coating structure | |
| CN107541693A (en) | Sinking roller corrosion-resistant finishes preparation technology |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171212 |