CN105715882B - A kind of small-diameter bamboo winding composite pipe and its manufacturing method - Google Patents

A kind of small-diameter bamboo winding composite pipe and its manufacturing method Download PDF

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CN105715882B
CN105715882B CN201610237387.1A CN201610237387A CN105715882B CN 105715882 B CN105715882 B CN 105715882B CN 201610237387 A CN201610237387 A CN 201610237387A CN 105715882 B CN105715882 B CN 105715882B
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bamboo
layer
thickness
winding
resin
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CN105715882A (en
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叶柃
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Zhonglin Xinzhou Bamboo Winding Development Co ltd
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Zhejiang Xinzhou Bamboo Based Composites Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/16Rigid pipes wound from sheets or strips, with or without reinforcement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/22Tubes or pipes, i.e. rigid

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Laminated Bodies (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

本发明属于复合管材相关领域,并公开了一种小口径的竹缠绕复合管,该竹缠绕复合管从内到外包括内衬层、中间增强层和外防护层,其中内衬层由粘附有防腐树脂的纤维毡或无纺布制成;中间增强层由粘附有树脂和具备一定尺寸规格的单个竹篾片多层螺旋缠绕在所述内衬层外固化而成,且其总厚度占整体管壁厚的75%以上;外防护层涂覆固化在中间增强层的外表面,并起到防水防腐和防辐射等作用。本发明还公开了相应的制备方法。通过本发明,即便在低于200mm的小口径规格情况下仍能够很好地保持竹缠绕复合管道整体结构无应力分布缺陷的特点,同时可显著提高如抗压性、环刚度、流体输送能耗以及长期使用质量稳定性等方面的综合性能。

The invention belongs to the related field of composite pipes, and discloses a small-caliber bamboo winding composite pipe. It is made of fiber felt or non-woven fabric with anti-corrosion resin; the middle reinforcement layer is formed by multi-layer helical winding of a single bamboo sheet with a certain size and specification adhered to the inner lining layer, and its total thickness accounts for More than 75% of the overall pipe wall thickness; the outer protective layer is coated and solidified on the outer surface of the middle reinforcement layer, and plays the role of waterproof, anti-corrosion and radiation protection. The invention also discloses a corresponding preparation method. Through the present invention, even in the case of a small-diameter specification of less than 200mm, the characteristics of no stress distribution defects in the overall structure of the bamboo winding composite pipe can be well maintained, and at the same time, the characteristics of compression resistance, ring stiffness, and fluid transportation energy consumption can be significantly improved. And the comprehensive performance in terms of long-term use quality stability.

Description

一种小口径的竹缠绕复合管及其制造方法A kind of small-diameter bamboo winding composite pipe and its manufacturing method

技术领域technical field

本发明属于复合管材相关技术领域,更具体地,涉及一种小口径的竹缠绕复合管及其制造方法。The invention belongs to the related technical field of composite pipes, and more specifically relates to a small-diameter bamboo winding composite pipe and a manufacturing method thereof.

背景技术Background technique

目前在国内外多个行业中,均广泛需要使用到各种类型的管材。传统管材主要被划分为金属管材(如无缝钢管、球磨铸铁管等),塑料管材(如PVC管、HDPE管等),水泥管材以及玻璃钢管(如夹砂玻璃钢管)等类别,它们各自具备不同的性能特点,同时也呈现不同的优缺点:如无缝钢管的承压能力高、耐高温,易加工,但重量大、易腐蚀,施工困难且使用寿命一般;HDPE管的重量轻、耐腐蚀,便于加工,但耐温性能和承压能力较差、刚度小且容易老化;夹砂玻璃钢管的强度高、耐腐蚀,摩擦系数较小,但在大口径情况下承压能力有限、长期使用可能析出玻璃纤维,同时不利于回收利用,等等。At present, various types of pipes are widely used in many industries at home and abroad. Traditional pipes are mainly divided into metal pipes (such as seamless steel pipes, ductile cast iron pipes, etc.), plastic pipes (such as PVC pipes, HDPE pipes, etc.), cement pipes, and glass steel pipes (such as sand-filled glass steel pipes). Different performance characteristics, but also present different advantages and disadvantages: for example, seamless steel pipe has high pressure bearing capacity, high temperature resistance, easy processing, but heavy weight, easy corrosion, difficult construction and average service life; HDPE pipe is light in weight, durable Corrosion, easy to process, but poor temperature resistance and pressure bearing capacity, small rigidity and easy to age; sand-filled glass steel pipe has high strength, corrosion resistance, and small friction coefficient, but its pressure bearing capacity is limited in the case of large diameters, long-term Glass fiber may be precipitated when used, and it is not conducive to recycling, etc.

有鉴于此,本申请的发明人在早期已经提出了利用竹纤维作为主要增强材料、以树脂作为粘结剂,并采用缠绕方式来加工成型的新型生物基管材。例如,CN200910099279.2中公开了一种竹纤维缠绕复合管的制备方法,其中将管材由内到外设置为内衬层、增强层和外防护层,该增强层是由成卷的竹纤维片装在缠绕机上退卷,先经过树脂槽涂上譬如环氧树脂的改性材料,接着缠绕在直管模具的内衬层上最后经固化形成。又如,CN201120458602.3中公开了一种竹复合压力管,其中将管材由内到外设置为内衬层、增强层和外防护层,并且所有层的主要组分均由竹纤维和其他材料复合制成,由此获得全竹纤维的增强管材产品。以上这些新型生物基管材的基本原理为充分利用竹纤维的轴向拉伸强度,并在管道结构中形成无应力缺陷分布,相应与常规的各类管材相比,不仅在耐压强度、刚度、重量、防腐和绝缘性能等多项主要指标方面均表现优良,而且原材料为可再生资源,生产过程基本无三废排放,具备低碳环保、节能减排等特色。In view of this, the inventors of the present application have already proposed a new type of bio-based pipe material that uses bamboo fiber as the main reinforcement material, resin as the binder, and processed by winding. For example, CN200910099279.2 discloses a method for preparing a bamboo fiber wound composite pipe, wherein the pipe is arranged as an inner liner, a reinforcement layer and an outer protective layer from the inside to the outside, and the reinforcement layer is made of rolled bamboo fiber sheets Installed on the winding machine to unwind, first go through the resin tank to coat modified materials such as epoxy resin, then wind on the inner lining of the straight pipe mold and finally form it after curing. As another example, a bamboo composite pressure pipe is disclosed in CN201120458602.3, wherein the pipe is arranged as an inner liner, a reinforcement layer and an outer protective layer from the inside to the outside, and the main components of all layers are made of bamboo fiber and other materials. It is made by compounding, thereby obtaining a reinforced pipe product of all bamboo fibers. The basic principle of these new bio-based pipes is to make full use of the axial tensile strength of bamboo fibers and form a stress-free defect distribution in the pipe structure. Compared with conventional pipes, not only in compressive strength, stiffness, The weight, anti-corrosion and insulation performance are all excellent in many main indicators, and the raw materials are renewable resources. The production process basically does not emit three wastes, and has the characteristics of low-carbon environmental protection, energy saving and emission reduction.

然而,随着竹缠绕复合管材在多个行业和项目的推广和实际应用,进一步的研究表明,对于管道运输之类的场合而言,往往会大量使用到小口径管材来形成管网支线,而且为了满足长时期运输使用过程的性能稳定,在其关键性能指标和加工制造工艺等方面也存在特定的要求。换而言之,当面对一些应用场合需要采用特定规格的小口径竹缠绕复合管材的情况下,如何基于上述生物基管材的自身特点来作出针对性设计以便继续保持其独有的性能特点,并从环刚度、轴向拉伸强度以及防渗漏和低流体输送能耗等方面均满足加工制造和长期运输运用过程的质量要求,正成为本领域亟需解决的技术问题所在。However, with the promotion and practical application of bamboo winding composite pipes in many industries and projects, further research shows that for occasions such as pipeline transportation, small-diameter pipes are often used in large quantities to form pipe network branches, and In order to meet the stable performance during long-term transportation and use, there are also specific requirements in terms of its key performance indicators and processing and manufacturing processes. In other words, when some applications require the use of small-caliber bamboo winding composite pipes with specific specifications, how to make targeted designs based on the characteristics of the above-mentioned bio-based pipes so as to continue to maintain their unique performance characteristics, And in terms of ring stiffness, axial tensile strength, anti-leakage and low fluid transportation energy consumption, it meets the quality requirements of processing, manufacturing and long-term transportation and operation, which is becoming a technical problem that needs to be solved urgently in this field.

发明内容Contents of the invention

针对现有技术的以上不足或改进需求,本发明提供了一种小口径的竹缠绕复合管及其制造方法,其中通过对各个关键组件的结构组成和设置方式予以改进和重新设计,尤其是对一些直接影响到该小口径复合管材在加工制造和使用可靠性等方面的一些重要结构参数进行调整和改进,相应能够使得该小口径的竹缠绕复合管材长期稳定地保持自身的无应力缺陷分布特性,因而尤其适用于譬如油气输送、城市排水排污、管网支线等应用场合。In view of the above deficiencies or improvement needs of the prior art, the present invention provides a small-diameter bamboo winding composite pipe and its manufacturing method, wherein the structural composition and arrangement of each key component are improved and redesigned, especially for Some important structural parameters that directly affect the small-diameter composite pipe in terms of processing, manufacturing and service reliability are adjusted and improved, so that the small-diameter bamboo-wound composite pipe can maintain its own stress-free defect distribution characteristics for a long time and stably , so it is especially suitable for applications such as oil and gas transportation, urban drainage and sewage, pipe network branch lines, etc.

为实现上述目的,按照本发明的一个方面,提供了一种小口径的竹缠绕复合管,其特征在于,该竹缠绕复合管的内孔直径为200mm以下,并且从内到外依次包括内衬层、中间增强层和外防护层;其中:In order to achieve the above object, according to one aspect of the present invention, a small-caliber bamboo winding composite pipe is provided, which is characterized in that the diameter of the inner hole of the bamboo winding composite pipe is less than 200mm, and the inner lining is sequentially included from the inside to the outside layer, middle reinforcement layer and outer protective layer; where:

所述内衬层由浸有胶黏剂的纤维毡或无纺布固化制得,并形成防渗且光滑的内壁;所述中间增强层由粘附有树脂的竹篾片多层均匀缠绕在所述内衬层外固化而成,且其总厚度占整体管壁厚的75%以上,此外所述竹篾片的规格尺寸被设定为宽2mm~10mm、厚度0.6mm~1.2mm、长度2500mm以上,并且在整个缠绕过程中相对于所述内衬层均采用螺旋方式进行缠绕;所述外防护层则直接涂覆固化在所述中间增强层的外表面,并起到防水防腐和防辐射的作用。The inner lining layer is made of fiber mat or non-woven fabric impregnated with adhesive, and forms an impermeable and smooth inner wall; the middle reinforcement layer is made of bamboo strips adhered with resin, which are evenly wound in multiple layers. The inner lining layer is solidified externally, and its total thickness accounts for more than 75% of the overall pipe wall thickness. In addition, the specifications of the bamboo strips are set to be 2mm-10mm wide, 0.6mm-1.2mm thick, and 2500mm long. , and the inner lining layer is wound in a spiral manner during the whole winding process; the outer protective layer is directly coated and cured on the outer surface of the middle reinforcement layer, and plays the role of waterproof, anti-corrosion and radiation protection effect.

对于本发明的上述构思所形成的技术方案,通过将中间增强层直接采用单根竹篾片与树脂混合进行缠绕,这样不仅能够显著提高加工效率和质量可控性,更重要的是使得竹篾片在上述角度范围的螺旋缠绕过程中获得充分伸展,使其轴向拉伸强度发挥至最大化;此外,鉴于竹篾片作为中间增强层的核心组成部分之一对其结构强度乃至整个小口径竹缠绕管的环刚度起到重要影响,本发明中通过对其具体规格尺寸和厚度占比的针对性设计,相应能够在管道内径低于200mm的情况下仍能够很好地保持管道整体结构无应力分布缺陷的特点,在所需缠绕厚度与结构强度之间取得更好的平衡,同时可确保竹缠绕复合管道长期使用中的质量稳定性。For the technical solution formed by the above-mentioned idea of the present invention, the intermediate reinforcing layer is directly wound with a single bamboo strip and resin, which can not only significantly improve the processing efficiency and quality controllability, but more importantly, make the bamboo strip The helical winding process of the above angle range can be fully stretched, so that the axial tensile strength can be maximized; in addition, in view of the fact that the bamboo sheet is one of the core components of the middle reinforcement layer, its structural strength and even the entire small-diameter bamboo winding tube The ring stiffness of the pipe plays an important role. In the present invention, through the targeted design of its specific size and thickness ratio, the overall structure of the pipe can be well maintained without stress distribution defects when the inner diameter of the pipe is less than 200mm. The characteristics of the bamboo winding composite pipe can achieve a better balance between the required winding thickness and structural strength, and at the same time ensure the quality stability of the bamboo winding composite pipe in long-term use.

作为本发明的一个改进方案,所述中间增强层的竹篾片缠绕层数优选为2层~6层,并且其缠绕角从内到外逐渐递增。更进一步地,其最小缠绕角优选被设定为20°,并按照每层3°~5°的角度从内到外依次递增,直至增至80°的最大缠绕角。通过以上设计,能够通过缠绕角从内到外的依次递增来将竹纤维自身的轴向强度高和韧性强等优势逐步均匀扩散至管壁的多个方向,并在多个角度起到应力相互补充的作用,相应可显著改善管壁的发生弯曲或开裂等现象,继而确保小口径竹缠绕管在长期使用条件下的管刚度和抗内压性能。As an improved solution of the present invention, the number of winding layers of bamboo strips in the middle reinforcing layer is preferably 2-6 layers, and the winding angle gradually increases from inside to outside. Furthermore, the minimum wrapping angle is preferably set at 20°, and the angles of each layer are gradually increased from inside to outside at an angle of 3°-5° until the maximum wrapping angle of 80° is reached. Through the above design, the advantages of high axial strength and toughness of the bamboo fiber itself can be gradually and evenly spread to multiple directions of the pipe wall through the sequential increase of the winding angle from the inside to the outside, and play a role in stress interaction at multiple angles. The supplementary effect can significantly improve the phenomenon of bending or cracking of the pipe wall, and then ensure the pipe stiffness and internal pressure resistance of the small-diameter bamboo winding pipe under long-term use conditions.

作为本发明的另一改进方案,上述竹篾片的横截面形状优选被加工为矩形,含水率为8%~15%,并且相邻竹篾片之间的搭接重合度在长度方向上不超过2mm。通过以上设计,矩形的竹篾片不仅有助于在端面进行搭接,同时在其内外侧面上也可获得更大程度的彼此贴近,相应使得在中间增强层在各个方向均可充分获取竹纤维的高轴向拉伸强度特性;此外,竹篾片和含水量和搭接重合度还会对树脂组分的填充过程起到较大的影响,上述特定规格能够使得树脂更易于渗入到各层竹篾片中与其充分结合,进而有助于提高中间增强层的结构强度和耐冲击等性能。As another improvement of the present invention, the cross-sectional shape of the above-mentioned bamboo strips is preferably processed into a rectangle, with a moisture content of 8% to 15%, and the overlap between adjacent bamboo strips is no more than 2mm in the length direction. . Through the above design, the rectangular bamboo strips not only help to overlap on the end faces, but also get closer to each other on the inner and outer sides, so that the middle reinforcement layer can fully obtain the bamboo fiber in all directions. High axial tensile strength characteristics; in addition, the bamboo strips and moisture content and lap overlap will also have a greater impact on the filling process of the resin component, the above specific specifications can make it easier for the resin to penetrate into each layer of bamboo strips It is fully combined with it, which in turn helps to improve the structural strength and impact resistance of the middle reinforcement layer.

作为本发明的另一改进方案,上述中间增强层的总厚度被设定为占整体管材壁厚的85%~90%。以此方式,能够充分发挥中间增强层对整个小口径竹缠绕管承压方面所起到核心作用,并便于对各组成层之间的加工质量控制起到指导作用。As another improvement solution of the present invention, the total thickness of the above-mentioned intermediate reinforcing layer is set to account for 85%-90% of the wall thickness of the overall pipe. In this way, the core role played by the intermediate reinforcement layer on the pressure bearing of the entire small-diameter bamboo winding pipe can be fully utilized, and it is convenient to play a guiding role in the processing quality control between the various constituent layers.

作为本发明的又一改进方案,上述中间增强层中除了竹篾片和树脂之外,还可添加有生物基填料以及固化剂,其中所述树脂、生物基填料和固化剂这三者之间的质量份数被设定为100:10~15:2~5,并一同混合后淋浇粘附于所述竹篾片上。更进一步地,所述树脂选自于聚氨酯树脂、酚醛树脂、脲醛树脂或者环氧树脂中的一种;所述生物基填料选自竹、木、麻、秸秆、植物果壳或其他硬质生物材料,并且其平均目数设定为20~80。通过以上设计,包含生物基填料、固化剂的树脂混合物能够促进与各层彼此相邻的竹篾片之间的填充和结合,并且上述具体类型和颗粒度的生物基填料与竹纤维之间具备很好的亲和性,进而能够进一步提高中间增强层的结构强度。As another improvement of the present invention, in addition to the bamboo strips and resin, bio-based fillers and curing agents can also be added to the above-mentioned intermediate reinforcement layer, wherein the resin, bio-based fillers and curing agents are between the three The parts by mass are set at 100:10-15:2-5, mixed together, poured and adhered to the bamboo strips. Further, the resin is selected from one of polyurethane resin, phenolic resin, urea-formaldehyde resin or epoxy resin; the bio-based filler is selected from bamboo, wood, hemp, straw, plant husk or other hard biological material, and its average mesh number is set at 20-80. Through the above design, the resin mixture containing bio-based fillers and curing agents can promote the filling and bonding between the adjacent bamboo sheets of each layer, and the above-mentioned specific types and particle sizes of bio-based fillers have a good relationship with bamboo fibers. Good affinity can further improve the structural strength of the middle reinforcement layer.

作为本发明的又一改进方案,对于上述内衬层而言,其厚度为0.5mm~1.5mm,并优选从内到外包括第一内衬层和第二内衬层,其中该第一内衬层的厚度小于该第二内衬层,并且该第一内衬层的树脂粘附量被设定为大于该第二内衬层。此外,上述内衬层中的的纤维毡或无纺布优选为竹纤维毡或竹纤维无纺布;更进一步地,所述第一内衬层优选采用80g/m2~120g/m2、且胶黏剂的浸胶率大于90%的竹纤维毡或竹纤维无纺布,所述第二内衬层优选采用180g/m2~250g/m2、且胶黏剂的浸胶率大于75%的竹纤维毡或竹纤维无纺布。通过以上涉及内衬层组成结构及重要参数的针对性设计,能够使得该内衬层在小管径的规格条件下也能够保持良好的抗内压和防渗性,促进与中间增强层之间的充分结合,同时还有助于减小摩擦力,并使得流体输送能耗得以有效降低。As another improvement of the present invention, for the above-mentioned inner lining layer, its thickness is 0.5 mm to 1.5 mm, and preferably includes a first inner lining layer and a second inner lining layer from the inside to the outside, wherein the first inner lining layer The thickness of the lining layer is smaller than that of the second lining layer, and the resin adhesion amount of the first lining layer is set to be larger than that of the second lining layer. In addition, the fiber felt or non-woven fabric in the above-mentioned inner lining layer is preferably bamboo fiber felt or bamboo fiber non-woven fabric; furthermore, the first inner lining layer preferably adopts 80g/m 2 ~ 120g/m 2 , And the bamboo fiber mat or bamboo fiber non-woven fabric with the dipping rate of the adhesive greater than 90%, the second inner lining layer is preferably 180g/m 2 ~ 250g/m 2 , and the dipping rate of the adhesive is greater than 75% bamboo fiber felt or bamboo fiber non-woven fabric. Through the above targeted design involving the composition structure and important parameters of the inner lining layer, the inner lining layer can maintain good internal pressure resistance and anti-seepage performance under the specification conditions of small pipe diameters, and promote the connection between the inner lining layer and the middle reinforcement layer. At the same time, it also helps to reduce friction and effectively reduce the energy consumption of fluid transportation.

作为本发明的又一改进方案,上述竹篾片的竹黄去除厚度被设定为0.2mm~0.4mm,竹青去除厚度被设定为0.1mm~0.3mm。通过以上设计,能够最大程度地避免对竹纤维维管束的破坏,而且所加工制得的竹篾片在缠绕时可以更为亲和地与树脂渗透结合,有利于树脂的稳定和均匀性填充,而且在后续固化工艺中能够更好地实现同步固化,从而进一步提高中间增强层的结构强度。As another improvement of the present invention, the thickness of the bamboo strips for removing yellow bamboo is set at 0.2 mm to 0.4 mm, and the thickness for removing green bamboo is set at 0.1 mm to 0.3 mm. Through the above design, the damage to the bamboo fiber vascular bundle can be avoided to the greatest extent, and the processed bamboo strips can be more intimately combined with the resin infiltration during winding, which is conducive to the stability and uniform filling of the resin, and Simultaneous curing can be better achieved in the subsequent curing process, thereby further improving the structural strength of the middle reinforcement layer.

按照本发明的另一方面,还相应提供了用于制造小口径的竹缠绕复合管的方法,其特征在于,该方法包括下列步骤:According to another aspect of the present invention, a method for manufacturing a small-diameter bamboo winding composite pipe is also provided correspondingly, wherein the method comprises the following steps:

(a)竹篾片的剖切加工:将原竹沿其长度方向剖为多段,并将各段外表面的竹青和内表面的竹黄分别予以去除,其中竹黄去除厚度被设定为0.2mm~0.4mm,竹青去除厚度被设定为0.1mm~0.3mm,相应制得横截面为矩形且宽为2mm~10mm、厚度为0.6mm~1.2mm、长度为2500mm以上的多个竹篾片;(a) Cutting of bamboo strips: cut the original bamboo into multiple sections along its length, and remove the bamboo green on the outer surface and the bamboo yellow on the inner surface of each section, and the thickness of the bamboo yellow removal is set to 0.2 mm ~ 0.4mm, the thickness of the bamboo green removal is set to 0.1mm ~ 0.3mm, and correspondingly a plurality of bamboo strips with a rectangular cross section, a width of 2mm ~ 10mm, a thickness of 0.6mm ~ 1.2mm, and a length of more than 2500mm are obtained. ;

(b)内衬层的制备:在直管模具上用粘附有防腐树脂的纤维毡或无纺布制作厚度为0.5mm~1.5mm的内衬层,并形成防渗且光滑的内壁;(b) Preparation of inner lining layer: use fiber felt or non-woven fabric adhered with anti-corrosion resin on the straight pipe mold to make an inner lining layer with a thickness of 0.5 mm to 1.5 mm, and form an anti-seepage and smooth inner wall;

(c)中间增强层的制备:将所制得的竹篾片装在缠绕机上退卷,多条通过树脂槽并涂敷上树脂,然后相对于所述内衬层自始至终采用螺旋方式多层均匀缠绕其上,直至完成所需厚度的中间增强层;在此过程中,竹篾片的缠绕角从内到外逐渐递增,并控制使得最终固化完成的中间增强层的厚度占整体管壁厚的75%以上;(c) Preparation of the middle reinforcement layer: unwind the prepared bamboo strips on a winding machine, pass through the resin tank and coat them with resin, and then wind them evenly in multiple layers in a spiral manner from the beginning to the end with respect to the inner lining layer On top of it, until the intermediate reinforcement layer of the required thickness is completed; during this process, the winding angle of the bamboo strips gradually increases from the inside to the outside, and is controlled so that the thickness of the final solidified intermediate reinforcement layer accounts for 75% of the overall pipe wall thickness above;

(d)外防护层的制备:在所述中间增强层的外表面直接喷涂防腐防水和防辐射材料,最终形成所需小口径规格的竹缠绕复合管产品。(d) Preparation of the outer protective layer: directly spray anti-corrosion, waterproof and radiation-proof materials on the outer surface of the middle reinforcing layer, and finally form the bamboo winding composite pipe product with the required small-caliber specification.

作为进一步优选地,对于上述步骤(c)而言,所述竹篾片的最小缠绕角为20°,并按照每层3°~5°的角度从内到外依次递增,直至增至80°的最大缠绕角。As further preferably, for the above-mentioned step (c), the minimum winding angle of the bamboo strips is 20°, and the angle of each layer is 3°-5°, which is successively increased from inside to outside until it reaches 80°. Maximum wrap angle.

总体而言,通过本发明所构思的以上技术方案与现有技术相比,主要具备以下的技术优点:Generally speaking, compared with the prior art, the above technical solution conceived by the present invention mainly has the following technical advantages:

1、本发明首先对作为管材主要组件的中间增强层在其具体结构组成和关键参数组合等多个方面均进行研究和改进,其中通过直接采用单个竹篾片自始至终采用螺旋方式进行缠绕,不仅能够显著提高加工效率和质量可控性,而且还使得竹篾片在缠绕过程中获得充分伸展,使其轴向拉伸强度发挥至最大化;此外,通过对竹篾片的具体尺寸规格的改进,并配合于从内到外缠绕角度变化的设计,相应能够在小口径管壁的多个方向上起到应力相互补充的功能,进而在无需缠绕过多层数的情况下,也能够确保小口径竹缠绕管在长期使用环境下的结构强度和性能稳定性;1. The present invention first researches and improves the middle reinforcing layer as the main component of the pipe in terms of its specific structural composition and combination of key parameters, etc., wherein a single piece of bamboo strips is directly wound in a spiral manner from beginning to end, which can not only significantly Improve the processing efficiency and quality controllability, and also make the bamboo strips fully stretched during the winding process, so that the axial tensile strength can be maximized; in addition, through the improvement of the specific size specifications of the bamboo strips, combined with The design of the change of winding angle from inside to outside can play the function of stress complementation in multiple directions of the small-diameter pipe wall, so that the small-diameter bamboo winding pipe can also be ensured without the need for winding too many layers. Structural strength and performance stability under long-term use environment;

2、本发明中将内衬层设计为多层结构,同时对各层的性能规格、组分材质等方面分别作出了针对性设计,以此方式,能够在内衬层的光滑度、抗腐蚀性以及抗应力强度等多方面取得较好的平衡,这样即便当此小口径竹缠绕管材用于输送固液共存混合物质或砂浆之类介质的情况下,也不易造成流体输送能耗过大或破损内衬层的现象,并有助于与中间增强层之间的相互结合强度;2. In the present invention, the lining layer is designed as a multi-layer structure, and at the same time, the performance specifications and component materials of each layer are designed in a targeted manner. In this way, the smoothness and corrosion resistance of the lining layer can be improved. In this way, even when the small-diameter bamboo winding pipe is used to transport solid-liquid coexisting mixed substances or media such as mortar, it is not easy to cause excessive energy consumption or The phenomenon of damaged lining layer and contribute to the mutual bonding strength with the middle reinforcement layer;

3、本发明的小口径竹缠绕复合管其加工工艺基本都在常温常压下进行,便于质量控制且生产过程无三废排放,具备低碳环保、节能减排等特色,所制得的竹缠绕复合管在200mm以下的内孔直径规格下仍能够长期稳定地保持自身的无应力缺陷分布特性,因而可替代各类常规管材并尤其适用于油气输送、城市排水排污、管网支线等应用场合。3. The processing technology of the small-diameter bamboo winding composite pipe of the present invention is basically carried out at normal temperature and pressure, which is convenient for quality control and has no three wastes in the production process. It has the characteristics of low-carbon environmental protection, energy saving and emission reduction, and the prepared bamboo winding The composite pipe can still maintain its own stress-free defect distribution characteristics for a long time and stably under the inner hole diameter specification below 200mm, so it can replace all kinds of conventional pipes and is especially suitable for oil and gas transportation, urban drainage and sewage, pipe network branch lines and other applications.

附图说明Description of drawings

图1是按照本发明优选实施方式所设计的小口径的竹缠绕复合管的基本结构剖视图;Fig. 1 is the sectional view of the basic structure of the designed small diameter bamboo winding composite pipe according to the preferred embodiment of the present invention;

图2是按照本发明用于小口径竹缠绕复合管的工艺方法流程图;Fig. 2 is a flow chart of the process for small-diameter bamboo winding composite pipes according to the present invention;

在所有附图中,相同的附图标记用来表示相同的元件或结构,其中:Throughout the drawings, the same reference numerals are used to designate the same elements or structures, wherein:

1-内衬层 2-中间增强层 3-外防护层1-Inner lining layer 2-Middle reinforcement layer 3-Outer protective layer

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.

图1是按照本发明优选实施方式所设计的小口径的竹缠绕复合管的基本结构剖视图。如图1中所示,该竹缠绕复合管的内孔直径为200mm以下,进一步优选为80mm~160mm,并且从内到外主要包括内衬层1、中间增强层2和外防护层3等组件,下面分别对其逐一具体说明。Fig. 1 is a cross-sectional view of the basic structure of a small-diameter bamboo winding composite pipe designed according to a preferred embodiment of the present invention. As shown in Figure 1, the inner hole diameter of the bamboo winding composite pipe is less than 200 mm, more preferably 80 mm to 160 mm, and mainly includes inner lining layer 1, middle reinforcing layer 2 and outer protective layer 3 from the inside to the outside. , which will be described in detail below.

内衬层1由粘附有防腐树脂的纤维毡或无纺布制成,并形成防渗且光滑的内壁,其主要功能是与待输送的各类介质相接触,并在不被介质所腐蚀和提供必要抗内压强度的前提下,确保该层能够尽可能低摩擦力和低流体输送能耗地来运输介质。The inner lining layer 1 is made of fiber felt or non-woven fabric adhered with anti-corrosion resin, and forms an impermeable and smooth inner wall. Its main function is to be in contact with various media to be transported, and to prevent corrosion Under the premise of providing the necessary internal pressure resistance, it is ensured that the layer can transport the medium with as low friction and energy consumption as possible.

在本发明中,鉴于小口径竹缠绕复合管的使用需求,可优选将内衬层设计为2层或更多层的结构,具体而言,该内衬层从内到外包括有第一内衬层和第二内衬层,并且将第一内衬层的厚度设计为小于第二内衬层的厚度,同时将第一内衬层的树脂粘附量设计为大于第二内衬层的树脂粘附量。以此方式,处于更内侧的第一内衬层能够加工形成更为光滑的内表面,降低输送介质时的摩擦力和能耗,而处于相对外侧的第二内衬层则对整个内衬层的抗应力强度以及与中间增强层2之间的结合发挥更重要的作用,特别是避免在小口径输送场合下介质对内衬层和整个管材的腐蚀或冲击损坏。此外,该内衬层中也可以采用竹纤维来加工形成纤维毡或无纺布;更具体地,所述第一内衬层优选采用80g/m2~120g/m2、且胶黏剂的浸胶率大于90%的竹纤维毡或竹纤维无纺布,所述第二内衬层优选采用180g/m2~250g/m2、且胶黏剂的浸胶率大于75%的竹纤维毡或竹纤维无纺布。对于整个内衬层的厚度而言,其优选0.5mm~1.5mm。In the present invention, in view of the use requirements of the small-diameter bamboo winding composite pipe, it is preferable to design the inner lining layer as a structure of 2 or more layers. Specifically, the inner lining layer includes a first inner lining from the inside to the outside. lining layer and the second lining layer, and the thickness of the first lining layer is designed to be smaller than the thickness of the second lining layer, and the resin adhesion amount of the first lining layer is designed to be greater than that of the second lining layer Amount of resin adhesion. In this way, the first inner lining layer on the inner side can be processed to form a smoother inner surface, reducing friction and energy consumption when conveying media, while the second inner lining layer on the opposite outer side can improve the overall inner lining layer. The anti-stress strength and the combination with the middle reinforcement layer 2 play a more important role, especially to avoid corrosion or impact damage to the inner lining layer and the entire pipe by the medium in the case of small-caliber transportation. In addition, bamboo fibers can also be used in the inner lining layer to form fiber mats or non-woven fabrics; more specifically, the first inner lining layer is preferably made of 80g/m 2 -120g/m 2 and adhesive Bamboo fiber felt or bamboo fiber non-woven fabric with a dipping rate of more than 90%, the second inner lining layer is preferably bamboo fiber with an adhesive dipping rate of more than 75% and 180g/m 2 to 250g/m 2 Felt or bamboo fiber non-woven fabric. As for the thickness of the entire inner liner, it is preferably 0.5 mm to 1.5 mm.

作为本发明的另一关键组件,中间增强层2对整个小口径的竹缠绕复合管材的管刚度以及抗内压性能起到核心影响。相应地,在整个管材的口径明显小于普通管材规格的研发背景下,必需对中间增强层2在其具体结构组成和关键参数组合等方面重点进行研究和改进。As another key component of the present invention, the intermediate reinforcement layer 2 plays a central role in the pipe stiffness and internal pressure resistance of the entire small-diameter bamboo winding composite pipe. Correspondingly, in the context of research and development in which the caliber of the entire pipe is significantly smaller than the specifications of ordinary pipes, it is necessary to focus on research and improvement of the middle reinforcement layer 2 in terms of its specific structural composition and key parameter combinations.

具体而言,在本发明中,该中间增强层2由粘附有树脂的竹篾片多层均匀缠绕在所述内衬层外固化而成,且其总厚度占整体管壁厚的75%以上,进一步优选为占整体管材壁厚的85%~90%;此外,所述竹篾片的规格尺寸被设定为宽2mm~10mm、厚度0.6mm~1.2mm,长度并无特殊限制,并且在整个缠绕过程中相对于所述内衬层均采用螺旋方式进行缠绕。按照本发明的一个优选实施例,所述中间增强层的竹篾片缠绕层数优选为2层~6层,并且其缠绕角从内到外逐渐递增。更进一步地,其最小缠绕角优选被设定为20°,并按照每层3°~5°的角度从内到外依次递增,直至增至80°的最大缠绕角。Specifically, in the present invention, the intermediate reinforcing layer 2 is formed by multilayers of bamboo strips adhered with resin and uniformly wound outside the inner lining layer and solidified, and its total thickness accounts for more than 75% of the overall pipe wall thickness , further preferably accounting for 85% to 90% of the overall pipe wall thickness; in addition, the specifications and dimensions of the bamboo strips are set to be 2mm to 10mm in width and 0.6mm to 1.2mm in thickness, and there is no special limitation on the length, and throughout the During the winding process, the inner lining layer is wound in a helical manner. According to a preferred embodiment of the present invention, the number of winding layers of bamboo strips in the middle reinforcement layer is preferably 2-6 layers, and the winding angle gradually increases from inside to outside. Furthermore, the minimum wrapping angle is preferably set at 20°, and the angles of each layer are gradually increased from inside to outside at an angle of 3°-5° until the maximum wrapping angle of 80° is reached.

通过以上针对性设计,通过将中间增强层直接采用单根竹篾片与树脂混合进行缠绕,这样不仅能够显著提高加工效率和质量可控性,更重要的是,上述特定尺寸规格的竹篾片能够在整个螺旋缠绕过程中获得充分伸展,使其轴向拉伸强度发挥至最大化;此外,由于自始至终采用螺旋方式缠绕并且可将缠绕角从内到外依次逐渐递增,相应可以将竹纤维自身的轴向强度高和韧性强等优势逐步均匀扩散至管壁的多个方向,并在多个角度起到应力相互补充的作用,相应可显著改善管壁的发生弯曲或开裂等现象,继而确保小口径竹缠绕管在长期使用条件下也能很好地保持管道整体结构无应力分布缺陷的特点,同时提高了竹缠绕复合管道在抗压性、环刚度等性能,尤其是能够长期稳定地保证性能的稳定可靠性。Through the above targeted design, the intermediate reinforcement layer is directly wrapped with a single bamboo strip and resin, which can not only significantly improve the processing efficiency and quality controllability, but more importantly, the above-mentioned bamboo strips of specific sizes can be used in The whole helical winding process is fully stretched to maximize the axial tensile strength; in addition, because the helical winding is adopted from the beginning to the end and the winding angle can be gradually increased from the inside to the outside, the axis of the bamboo fiber itself can be correspondingly The advantages of high strength and toughness gradually spread to multiple directions of the pipe wall, and the stresses complement each other at multiple angles, which can significantly improve the phenomenon of bending or cracking of the pipe wall, and then ensure the small diameter The bamboo winding pipe can also maintain the characteristics of the overall structure of the pipe without stress distribution defects under long-term use conditions, and at the same time improve the performance of the bamboo winding composite pipe in terms of compression resistance and ring stiffness, especially those that can ensure long-term stable performance Stable and reliable.

按照本发明的另一优选实施例,上述中间增强层中除了树脂和竹篾片这些基本组分之外,还优选可以添加有生物基填料以及固化剂,其中经过实际测试,所述树脂、生物基填料和固化剂这三者之间的质量份数被设定为100:15~25:2~5,并一同混合后淋浇粘附于所述竹篾帘上。更具体地,所述树脂选自于聚氨酯树脂、酚醛树脂、脲醛树脂或者环氧树脂中的一种;所述生物基填料选自竹、木、麻、秸秆、植物果壳或其他硬质生物材料,并且其平均目数设定为20~80。通过以上设计,包含生物基填料、固化剂的树脂混合物能够促进与各层彼此相邻的竹篾片之间的填充和结合,并且上述具体类型和颗粒度的生物基填料与竹纤维之间具备很好的亲和性,进而能够进一步提高中间增强层的整体结构强度和抗内压性能,并且有助于加快中间增强层缠绕加工操作过程中的成型效率和质量可控性。According to another preferred embodiment of the present invention, in addition to the basic components of resin and bamboo strips, bio-based fillers and curing agents may also be added to the above-mentioned intermediate reinforcement layer. After actual testing, the resin, bio-based The mass parts between the filler and the curing agent are set at 100:15-25:2-5, and they are mixed together and then poured and adhered to the bamboo strip curtain. More specifically, the resin is selected from one of polyurethane resin, phenolic resin, urea-formaldehyde resin or epoxy resin; the bio-based filler is selected from bamboo, wood, hemp, straw, plant husk or other hard biological material, and its average mesh number is set at 20-80. Through the above design, the resin mixture containing bio-based fillers and curing agents can promote the filling and bonding between the adjacent bamboo sheets of each layer, and the above-mentioned specific types and particle sizes of bio-based fillers have a good relationship with bamboo fibers. Good affinity can further improve the overall structural strength and internal pressure resistance of the intermediate reinforcement layer, and help to speed up the molding efficiency and quality controllability during the winding process of the intermediate reinforcement layer.

按照本发明的又一优选实施例,在上述内衬层与中间增强层之间,还可以额外设置界面层,该界面层可选择适当的高分子改性树脂制成,并用于进一步改善内衬层与中间增强层之间的结合强度。According to another preferred embodiment of the present invention, an additional interface layer can be provided between the inner lining layer and the intermediate reinforcement layer. The interface layer can be made of an appropriate polymer modified resin and used to further improve the inner lining. The bonding strength between the layer and the middle reinforcement layer.

最后,外防护层3可直接涂覆固化在中间增强层2的外表面,并主要起到防水防腐和防辐射等作用。具体而言,该外防护层也可以喷涂为2层或2层以上,譬如可采用环氧树脂、不饱和聚酯树脂或者沥青等材料,并添加防辐射填料,其厚度优选至少为3mm,以便更好地对小口径竹缠绕复合管材在各类恶劣使用环境下起到防护作用。Finally, the outer protective layer 3 can be directly coated and cured on the outer surface of the middle reinforcement layer 2, and mainly plays the role of waterproof, anticorrosion and radiation protection. Specifically, the outer protective layer can also be sprayed as two or more layers, for example, materials such as epoxy resin, unsaturated polyester resin or asphalt can be used, and anti-radiation fillers are added, and its thickness is preferably at least 3mm, so that It can better protect small-diameter bamboo winding composite pipes in various harsh environments.

下面将结合一些具体实施例来更为清楚地解释说明按照本发明的竹缠绕复合管制造工艺及其关键工艺参数设计。The manufacturing process of the bamboo winding composite pipe according to the present invention and the design of key process parameters will be explained more clearly in conjunction with some specific examples below.

实施例1Example 1

将原竹沿其长度方向剖为多段,并将各段外表面的竹青和内表面的竹黄分别予以去除,其中竹黄去除厚度被设定为0.2mm,竹青去除厚度被设定为0.3mm,相应制得横截面为矩形且宽为4mm、厚度为1mm、长度譬如为2500mm以上的多个竹篾片,然后对其经脱脂、清洗和脱水处理备用。Cut the original bamboo into multiple sections along its length direction, and remove the bamboo green on the outer surface and the bamboo yellow on the inner surface of each section respectively, wherein the thickness of bamboo yellow removal is set to 0.2mm, and the thickness of bamboo green removal is set to 0.3mm, correspondingly make a plurality of bamboo strips with rectangular cross-section, width 4mm, thickness 1mm, length such as more than 2500mm, and then degrease, wash and dehydrate it for later use.

在外径为200mm的经抛光的玻璃钢直管模具上包裹一层脱模薄膜,然后用粘附有防腐树脂的竹纤维无纺布,在管模具上依次制作厚度为0.5mm、密度为80g/m2且浸胶率为92%的第一内衬层和厚度为1mm、密度为200g/m2且浸胶率为78%的第二内衬层,其中树脂可选择环氧树脂,由此形成防渗且光滑的内壁。Wrap a layer of release film on the polished FRP straight pipe mold with an outer diameter of 200mm, and then use bamboo fiber non-woven fabric adhered with anti-corrosion resin to make a thickness of 0.5mm and a density of 80g/m on the pipe mold in sequence 2 and the first lining layer with a dipping rate of 92% and the second lining layer with a thickness of 1mm, a density of 200g/ m2 and a dipping rate of 78%, wherein the resin can be epoxy resin, thus forming Waterproof and smooth inner wall.

待内衬层固化后,将上述竹篾片装在缠绕机上退卷,多条通过树脂槽并涂敷上树脂,然后相对于内衬层自始至终采用螺旋方式分5层均匀缠绕其上,缠绕角设定为65度,彼此相邻的竹篾片的搭接重合度在长度方向上为2mm,直至完成固化后厚度占整体管壁厚的85%左右的中间增强层。After the inner liner is cured, the above-mentioned bamboo strips are unwound on the winding machine, and several strips pass through the resin tank and coated with resin, and then are evenly wound on the inner liner in 5 layers in a spiral manner from the beginning to the end, and the winding angle is set Set at 65 degrees, the overlapping overlap of adjacent bamboo strips is 2mm in the length direction, until the intermediate reinforcement layer whose thickness accounts for about 85% of the overall tube wall thickness after curing is completed.

当所有缠绕操作完毕后,对中间增强层固化形成为管坯,然后脱模处理获得竹缠绕复合管。最后,在管材外面喷涂一层防水防腐功能的不饱和聚酯树脂,厚约1.5mm,最终加工制得口径为200mm的竹缠绕复合管产品。After all the winding operations are completed, the middle reinforcing layer is solidified to form a tube blank, and then the demoulding process is performed to obtain a bamboo winding composite tube. Finally, spray a layer of unsaturated polyester resin with waterproof and anti-corrosion function on the outside of the pipe, with a thickness of about 1.5mm, and finally process and manufacture a bamboo winding composite pipe product with a diameter of 200mm.

实施例2Example 2

将原竹沿其长度方向剖为多段,并将各段外表面的竹青和内表面的竹黄分别予以去除,其中竹黄去除厚度被设定为0.4mm,竹青去除厚度被设定为0.25mm,相应制得横截面为矩形且宽为6mm、厚度为0.6mm、长度譬如为2500mm以上的多个竹篾片,然后对其经脱脂、清洗和脱水处理备用。Cut the original bamboo into multiple sections along its length direction, and remove the bamboo green on the outer surface and the bamboo yellow on the inner surface of each section respectively, wherein the thickness of bamboo yellow removal is set to 0.4mm, and the thickness of bamboo green removal is set to 0.25mm, the cross-section is rectangular and the width is 6mm, the thickness is 0.6mm, and the length is more than 2500mm, such as a plurality of bamboo strips, which are then degreased, cleaned and dehydrated for later use.

在外径为160mm的经抛光的玻璃钢直管模具上包裹一层脱模薄膜,然后用粘附有防腐树脂的竹纤维无纺布,在管模具上依次制作厚度为0.2mm、密度为100g/m2且浸胶率为95%的第一内衬层和厚度为0.3mm、密度为250g/m2且浸胶率为78%的第二内衬层,其中树脂可选择酚醛树脂,由此形成防渗且光滑的内壁。Wrap a layer of release film on the polished FRP straight pipe mold with an outer diameter of 160mm, and then use bamboo fiber non-woven fabric adhered with anti-corrosion resin to make a thickness of 0.2mm and a density of 100g/m on the pipe mold in sequence 2 The first inner lining layer with a dipping rate of 95% and the second inner lining layer with a thickness of 0.3mm, a density of 250g/ m2 and a dipping rate of 78%, wherein the resin can be selected from phenolic resin, thus forming Waterproof and smooth inner wall.

待内衬层固化后,将上述竹篾片装在缠绕机上退卷,多条通过树脂槽并涂敷上树脂,然后相对于内衬层自始至终采用螺旋方式分5层均匀缠绕其上,初始缠绕角设定为20度,并且缠绕角按照每层5°的角度从内到外依次递增,彼此相邻的竹篾片的搭接重合度在长度方向上为1.5mm,直至完成固化后厚度占整体管壁厚的90%左右的中间增强层。After the inner liner is cured, install the above-mentioned bamboo strips on the winding machine and unwind them. Multiple strips pass through the resin tank and are coated with resin. Then, they are evenly wound on the inner liner in 5 layers in a spiral manner from the beginning to the end. The initial winding angle Set to 20 degrees, and the winding angle increases sequentially from the inside to the outside according to the angle of 5 degrees for each layer. The overlapping overlap of the adjacent bamboo strips is 1.5mm in the length direction, until the thickness of the whole tube is accounted for after curing. The middle reinforcement layer is about 90% of the wall thickness.

当所有缠绕操作完毕后,对中间增强层固化形成为管坯,然后脱模处理获得竹缠绕复合管。最后,在管材外面喷涂一层防水防腐功能的不饱和聚酯树脂,厚约1.5mm,最终加工制得口径为160mm的竹缠绕复合管产品。After all the winding operations are completed, the middle reinforcing layer is solidified to form a tube blank, and then the demoulding process is performed to obtain a bamboo winding composite tube. Finally, spray a layer of unsaturated polyester resin with waterproof and anti-corrosion function on the outside of the pipe, with a thickness of about 1.5mm, and finally process and manufacture a bamboo winding composite pipe product with a diameter of 160mm.

实施例3Example 3

将原竹沿其长度方向剖为多段,并将各段外表面的竹青和内表面的竹黄分别予以去除,其中竹黄去除厚度被设定为0.4mm,竹青去除厚度被设定为0.1mm,相应制得横截面为矩形且宽为4mm、厚度为1mm、长度譬如为2500mm以上的多个竹篾片,然后对其经脱脂、清洗和脱水处理备用。Cut the original bamboo into multiple sections along its length direction, and remove the bamboo green on the outer surface and the bamboo yellow on the inner surface of each section respectively, wherein the thickness of bamboo yellow removal is set to 0.4mm, and the thickness of bamboo green removal is set to 0.1 mm, correspondingly make a plurality of bamboo strips with a rectangular cross section, a width of 4 mm, a thickness of 1 mm, and a length of, for example, more than 2500 mm, which are then degreased, cleaned and dehydrated for later use.

在外径为160mm的经抛光的玻璃钢直管模具上包裹一层脱模薄膜,然后用粘附有防腐树脂的竹纤维无纺布,在管模具上依次制作厚度为0.5mm、密度为100g/m2且浸胶率为95%的第一内衬层和厚度为1mm、密度为250g/m2且浸胶率为78%的第二内衬层,其中树脂可选择酚醛树脂,由此形成防渗且光滑的内壁。Wrap a layer of release film on the polished FRP straight tube mold with an outer diameter of 160mm, and then use bamboo fiber non-woven fabric adhered with anti-corrosion resin to make a thickness of 0.5mm and a density of 100g/m on the tube mold in sequence 2 The first inner lining layer with a dipping rate of 95% and the second inner lining layer with a thickness of 1mm, a density of 250g/ m2 and a dipping rate of 78%, wherein the resin can be selected from phenolic resin, thus forming a waterproof Permeable and smooth inner wall.

待内衬层固化后,将上述竹篾片装在缠绕机上退卷,多条通过树脂槽并涂敷上树脂,然后相对于内衬层自始至终采用螺旋方式分5层均匀缠绕其上,初始缠绕角设定为30度,并且缠绕角按照每层3°的角度从内到外依次递增,彼此相邻的竹篾片的搭接重合度在长度方向上为1.2mm,直至完成固化后厚度占整体管壁厚的87%左右的中间增强层。在此过程中,树脂选择为脲醛树脂并添加有平均目数为20的秸秆粉末和少量固化剂,其中树脂、秸秆粉末和固化剂三者之间的重量份数为100:15:5。After the inner liner is cured, install the above-mentioned bamboo strips on the winding machine and unwind them. Multiple strips pass through the resin tank and are coated with resin. Then, they are evenly wound on the inner liner in 5 layers in a spiral manner from the beginning to the end. The initial winding angle Set to 30 degrees, and the winding angle increases sequentially from the inside to the outside according to the angle of 3 degrees for each layer. The overlapping overlap of adjacent bamboo strips is 1.2mm in the length direction, until the thickness of the whole tube is accounted for after curing. The middle reinforcement layer is about 87% of the wall thickness. In this process, the resin is selected as urea-formaldehyde resin and straw powder with an average mesh size of 20 and a small amount of curing agent are added, wherein the weight ratio of the resin, straw powder and curing agent is 100:15:5.

当所有缠绕操作完毕后,对中间增强层固化形成为管坯,然后脱模处理获得竹缠绕复合管。最后,在管材外面喷涂一层防水防腐功能的不饱和聚酯树脂,厚约1.5mm,最终加工制得口径为160mm的竹缠绕复合管产品。After all the winding operations are completed, the middle reinforcing layer is solidified to form a tube blank, and then the demoulding process is performed to obtain a bamboo winding composite tube. Finally, spray a layer of unsaturated polyester resin with waterproof and anti-corrosion function on the outside of the pipe, with a thickness of about 1.5mm, and finally process and manufacture a bamboo winding composite pipe product with a diameter of 160mm.

实施例4Example 4

将原竹沿其长度方向剖为多段,并将各段外表面的竹青和内表面的竹黄分别予以去除,其中竹黄去除厚度被设定为0.35mm,竹青去除厚度被设定为0.2mm,相应制得横截面为矩形且宽为10mm、厚度为1mm、长度为2500mm以上的多个竹篾片,然后对其经脱脂、清洗和脱水处理备用。Cut the original bamboo into multiple sections along its length direction, and remove the bamboo green on the outer surface and the bamboo yellow on the inner surface of each section respectively, wherein the thickness of the bamboo yellow removal is set to 0.35mm, and the bamboo green removal thickness is set to 0.2mm, the cross-section is rectangular and the width is 10mm, the thickness is 1mm, and a plurality of bamboo strips with a length of more than 2500mm are correspondingly prepared, and then it is treated by degreasing, cleaning and dehydration for subsequent use.

在外径为180mm的经抛光的玻璃钢直管模具上包裹一层脱模薄膜,然后用粘附有防腐树脂的竹纤维无纺布,在管模具上依次制作厚度为0.35mm、密度为80g/m2且浸胶率为92%的第一内衬层和厚度为0.65mm、密度为180g/m2且浸胶率为80%的第二内衬层,其中树脂可选择环氧树脂,由此形成防渗且光滑的内壁。Wrap a layer of release film on the polished FRP straight tube mold with an outer diameter of 180mm, and then use bamboo fiber non-woven fabric adhered with anti-corrosion resin to make a thickness of 0.35mm and a density of 80g/m on the tube mold in sequence 2 and the first inner lining layer with a dipping rate of 92% and the second inner lining layer with a thickness of 0.65mm and a density of 180g/ m2 and a dipping rate of 80%, wherein the resin can be selected from epoxy resin, thus Forms an impermeable and smooth inner wall.

待内衬层固化后,将上述竹篾片装在缠绕机上退卷,多条通过树脂槽并涂敷上树脂,然后相对于内衬层自始至终采用螺旋方式分4层均匀缠绕其上,初始缠绕角设定为35度,并且缠绕角按照每层5°的角度从内到外依次递增,彼此相邻的竹篾片的搭接重合度在长度方向上为1mm,直至完成固化后厚度占整体管壁厚的90%左右的中间增强层。在此过程中,树脂选择为环氧树脂并添加有平均目数为80的竹粉和少量固化剂,其中树脂、竹粉和固化剂三者之间的重量份数为100:15:3。After the inner liner is cured, install the above-mentioned bamboo strips on the winding machine and unwind them. Multiple strips pass through the resin tank and are coated with resin. Then, they are evenly wound on the inner liner in four layers in a spiral manner from the beginning to the end. The initial winding angle Set to 35 degrees, and the winding angle increases sequentially from the inside to the outside according to the angle of 5 degrees for each layer. The overlapping overlap of adjacent bamboo strips is 1mm in the length direction, until the thickness of the whole tube wall is accounted for after curing. The middle reinforcement layer is about 90% thick. In this process, the resin is selected as epoxy resin and added with an average mesh number of 80 bamboo powder and a small amount of curing agent, wherein the parts by weight between the resin, bamboo powder and curing agent are 100:15:3.

当所有缠绕操作完毕后,对中间增强层固化形成为管坯,然后脱模处理获得竹缠绕复合管。最后,在管材外面喷涂一层防水防腐功能的不饱和聚酯树脂,厚约1.5mm,最终加工制得口径为180mm的竹缠绕复合管产品。After all the winding operations are completed, the middle reinforcing layer is solidified to form a tube blank, and then the demoulding process is performed to obtain a bamboo winding composite tube. Finally, spray a layer of unsaturated polyester resin with waterproof and anti-corrosion function on the outside of the pipe, with a thickness of about 1.5mm, and finally process it into a bamboo winding composite pipe product with a diameter of 180mm.

实施例5Example 5

将原竹沿其长度方向剖为多段,并将各段外表面的竹青和内表面的竹黄分别予以去除,其中竹黄去除厚度被设定为0.2mm,竹青去除厚度被设定为0.2mm,相应制得横截面为矩形且宽为2mm、厚度为1mm、长度为2500mm以上的多个竹篾片,然后对其经脱脂、清洗和脱水处理备用。Cut the original bamboo into multiple sections along its length direction, and remove the bamboo green on the outer surface and the bamboo yellow on the inner surface of each section respectively, wherein the thickness of bamboo yellow removal is set to 0.2mm, and the thickness of bamboo green removal is set to 0.2mm, correspondingly make a plurality of bamboo strips whose cross-section is rectangular, 2mm wide, 1mm thick, and more than 2500mm long, and then degrease, clean and dehydrate it for later use.

在外径为80mm的经抛光的玻璃钢直管模具上包裹一层脱模薄膜,然后用粘附有防腐树脂的竹纤维无纺布,在管模具上依次制作厚度为0.5mm、密度为80g/m2且浸胶率为92%的第一内衬层和厚度为1mm、密度为180g/m2且浸胶率为80%的第二内衬层,其中树脂可选择环氧树脂,由此形成防渗且光滑的内壁。Wrap a layer of release film on the polished FRP straight pipe mold with an outer diameter of 80mm, and then use bamboo fiber non-woven fabric adhered with anti-corrosion resin to make a thickness of 0.5mm and a density of 80g/m on the pipe mold in sequence 2 The first inner lining layer with a dipping rate of 92% and the second inner lining layer with a thickness of 1mm, a density of 180g/ m2 and a dipping rate of 80%, wherein the resin can be epoxy resin, thus forming Waterproof and smooth inner wall.

待内衬层固化后,将上述竹篾片装在缠绕机上退卷,多条通过树脂槽并涂敷上树脂,然后相对于内衬层自始至终采用螺旋方式分3层均匀缠绕其上,初始缠绕角设定为45度,并且缠绕角按照每层3°的角度从内到外依次递增,彼此相邻的竹篾片的搭接重合度在长度方向上为1.5mm,直至完成固化后厚度占整体管壁厚的86%左右的中间增强层。在此过程中,树脂选择为环氧树脂并添加有平均目数为60的秸秆粉末和少量固化剂,其中树脂、秸秆粉末粉和固化剂三者之间的重量份数为100:12:5。After the inner liner is cured, install the above-mentioned bamboo strips on the winding machine and unwind them. Multiple strips pass through the resin tank and are coated with resin. Then, they are evenly wound on the inner liner in three layers in a spiral manner from the beginning to the end. The initial winding angle Set to 45 degrees, and the winding angle increases from the inside to the outside according to the angle of 3 degrees for each layer. The overlapping overlap of the adjacent bamboo strips is 1.5mm in the length direction, until the thickness of the whole tube is accounted for after curing. The middle reinforcement layer is about 86% of the wall thickness. In this process, the resin is selected as epoxy resin and added with straw powder with an average mesh number of 60 and a small amount of curing agent, wherein the weight parts between the resin, straw powder and curing agent are 100:12:5 .

当所有缠绕操作完毕后,对中间增强层固化形成为管坯,然后脱模处理获得竹缠绕复合管。最后,在管材外面喷涂一层防水防腐功能的不饱和聚酯树脂,厚约1mm,最终加工制得口径为80mm的竹缠绕复合管产品。After all the winding operations are completed, the middle reinforcing layer is solidified to form a tube blank, and then the demoulding process is performed to obtain a bamboo winding composite tube. Finally, spray a layer of unsaturated polyester resin with waterproof and anti-corrosion function on the outside of the pipe, with a thickness of about 1mm, and finally process and manufacture a bamboo winding composite pipe product with a diameter of 80mm.

实施例6Example 6

将原竹沿其长度方向剖为多段,并将各段外表面的竹青和内表面的竹黄分别予以去除,其中竹黄去除厚度被设定为0.4mm,竹青去除厚度被设定为0.2mm,相应制得横截面为矩形且宽为4mm、厚度为1.2mm、长度为2500mm以上的多个竹篾片,然后对其经脱脂、清洗和脱水处理备用。Cut the original bamboo into multiple sections along its length direction, and remove the bamboo green on the outer surface and the bamboo yellow on the inner surface of each section respectively, wherein the thickness of bamboo yellow removal is set to 0.4mm, and the thickness of bamboo green removal is set to 0.2 mm, the cross-section is rectangular and the width is 4 mm, the thickness is 1.2 mm, and a plurality of bamboo strips with a length of more than 2500 mm are correspondingly prepared, and then it is subjected to degreasing, cleaning and dehydration treatment for subsequent use.

在外径为180mm的经抛光的玻璃钢直管模具上包裹一层脱模薄膜,然后用粘附有防腐树脂的竹纤维无纺布,在管模具上依次制作厚度为0.6mm、密度为80g/m2且浸胶率为92%的第一内衬层和厚度为0.8mm、密度为180g/m2且浸胶率为80%的第二内衬层,其中树脂可选择环氧树脂,由此形成防渗且光滑的内壁。Wrap a layer of release film on the polished FRP straight pipe mold with an outer diameter of 180mm, and then use bamboo fiber non-woven fabric adhered with anti-corrosion resin to make a thickness of 0.6mm and a density of 80g/m on the pipe mold in sequence 2 and the first inner lining layer with a dipping rate of 92% and the second inner lining layer with a thickness of 0.8mm, a density of 180g/ m2 and a dipping rate of 80%, wherein the resin can be epoxy resin, thus Forms an impermeable and smooth inner wall.

待内衬层固化后,将上述竹篾片装在缠绕机上退卷,多条通过树脂槽并涂敷上树脂,然后相对于内衬层自始至终采用螺旋方式分4层均匀缠绕其上,初始缠绕角设定为30度,并且缠绕角按照每层4°的角度从内到外依次递增,彼此相邻的竹篾片的搭接重合度在长度方向上为1.8mm,直至完成固化后厚度占整体管壁厚的75%左右的中间增强层。在此过程中,树脂选椰壳粉末粉和固化剂三者之间的重量份数为100:15:2。After the inner liner is cured, install the above-mentioned bamboo strips on the winding machine and unwind them. Multiple strips pass through the resin tank and are coated with resin. Then, they are evenly wound on the inner liner in four layers in a spiral manner from the beginning to the end. The initial winding angle Set to 30 degrees, and the winding angle increases sequentially from the inside to the outside according to the angle of 4° for each layer. The overlapping overlap of the adjacent bamboo strips is 1.8mm in the length direction, until the thickness of the whole tube is accounted for after curing. The intermediate reinforcement layer is about 75% of the wall thickness. In this process, the weight ratio between the coconut shell powder powder and the curing agent for the resin is 100:15:2.

当所有缠绕操作完毕后,对中间增强层固化形成为管坯,然后脱模处理获得竹缠绕复合管。最后,在管材外面喷涂一层防水防腐功能的不饱和聚酯树脂,厚约1.5mm,最终加工制得口径为180mm的竹缠绕复合管产品。After all the winding operations are completed, the middle reinforcing layer is solidified to form a tube blank, and then the demoulding process is performed to obtain a bamboo winding composite tube. Finally, spray a layer of unsaturated polyester resin with waterproof and anti-corrosion function on the outside of the pipe, with a thickness of about 1.5mm, and finally process it into a bamboo winding composite pipe product with a diameter of 180mm.

本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.

Claims (40)

1.一种小口径的竹缠绕复合管,其特征在于,该竹缠绕复合管的内孔直径为200mm以下,并且从内到外依次包括内衬层、中间增强层和外防护层,其中:1. a kind of bamboo winding composite pipe of small diameter, it is characterized in that, the inner hole diameter of this bamboo winding composite pipe is below 200mm, and comprises liner, middle reinforcing layer and outer protective layer successively from inside to outside, wherein: 所述内衬层由浸有胶黏剂的纤维毡固化制得,并形成防渗且光滑的内壁;The inner lining layer is made by curing fiber felt impregnated with adhesive, and forms an anti-seepage and smooth inner wall; 所述中间增强层由粘附有树脂的单根竹篾片多层均匀缠绕在所述内衬层外固化而成,且其总厚度占整体管壁厚的75%以上,其中所述竹篾片的规格尺寸被设定为宽2mm~10mm、厚度0.6mm~1.2mm,并且在整个缠绕过程中相对于所述内衬层均采用螺旋方式进行缠绕,所述中间增强层的竹篾片缠绕层数为2层~6层,并且其缠绕角从内到外逐渐递增;以此方式,所述竹篾片在整个螺旋缠绕过程中可获得充分伸展,同时它的竹纤维所具备的轴向强度及韧性特征得以逐步均匀扩散至管壁的多个方向,并在多个角度起到应力相互补充的作用;The middle reinforcement layer is made of single bamboo strips adhered with resin, which are evenly wound and solidified outside the inner lining layer, and its total thickness accounts for more than 75% of the overall pipe wall thickness, wherein the bamboo strips The specifications and dimensions are set to be 2 mm to 10 mm wide and 0.6 mm to 1.2 mm thick, and are wound in a spiral manner relative to the inner lining layer during the entire winding process. The number of winding layers of bamboo strips in the middle reinforcement layer is 2 to 6 layers, and the winding angle gradually increases from the inside to the outside; in this way, the bamboo strips can be fully stretched during the entire spiral winding process, and at the same time, its axial strength and toughness characteristics of bamboo fibers It can gradually and evenly spread to multiple directions of the pipe wall, and play a complementary role in stress at multiple angles; 所述外防护层则直接涂覆固化在所述中间增强层的外表面,并起到防水防腐和防辐射的作用。The outer protective layer is directly coated and cured on the outer surface of the middle reinforcement layer, and plays the role of waterproof, anticorrosion and radiation protection. 2.如权利要求1所述的小口径的竹缠绕复合管,其特征在于,中间增强层的总厚度被设定为占整体管材壁厚的85%~90%。2. The small-diameter bamboo winding composite pipe as claimed in claim 1, characterized in that the total thickness of the intermediate reinforcement layer is set to account for 85% to 90% of the overall pipe wall thickness. 3.如权利要求1所述的小口径的竹缠绕复合管,其特征在于,所述竹篾片的横截面形状被加工为矩形,含水率为8%~15%,并且相邻竹篾片之间的搭接重合度在长度方向上不超过2mm。3. The small-diameter bamboo winding composite pipe as claimed in claim 1, wherein the cross-sectional shape of the bamboo strips is processed into a rectangle, the moisture content is 8% to 15%, and the gap between adjacent bamboo strips is The degree of overlapping overlap in the length direction does not exceed 2mm. 4.如权利要求1-3任意一项所述的小口径的竹缠绕复合管,其特征在于,对于上述内衬层而言,其厚度为0.5mm~1.5mm,并从内到外包括第一内衬层和第二内衬层,其中该第一内衬层的厚度小于该第二内衬层,并且该第一内衬层的树脂粘附量被设定为大于该第二内衬层。4. The small-diameter bamboo winding composite pipe according to any one of claims 1-3, characterized in that, for the above-mentioned inner lining layer, its thickness is 0.5 mm to 1.5 mm, and it includes a second inner layer from the inside to the outside. an inner liner and a second inner liner, wherein the thickness of the first inner liner is smaller than that of the second inner liner, and the resin adhesion amount of the first inner liner is set to be greater than that of the second inner liner Floor. 5.如权利要求4所述的小口径的竹缠绕复合管,其特征在于,所述第一内衬层采用80g/m2~120g/m2、且胶黏剂的浸胶率大于90%的竹纤维毡,所述第二内衬层采用180g/m2~250g/m2、且胶黏剂的浸胶率大于75%的竹纤维毡。5. The small-caliber bamboo winding composite pipe according to claim 4, characterized in that, the first inner lining layer is 80g/m 2 -120g/m 2 , and the dipping rate of the adhesive is greater than 90%. Bamboo fiber felt, the second inner lining layer is made of bamboo fiber felt with a weight of 180g/m 2 -250g/m 2 and an adhesive impregnation rate greater than 75%. 6.如权利要求5所述的小口径的竹缠绕复合管,其特征在于,上述竹篾片的竹黄去除厚度被设定为0.2mm~0.4mm,竹青去除厚度被设定为0.1mm~0.3mm。6. The small-diameter bamboo winding composite pipe as claimed in claim 5, characterized in that, the bamboo yellow removal thickness of the above-mentioned bamboo strips is set to 0.2mm to 0.4mm, and the bamboo green removal thickness is set to 0.1mm to 0.4mm. 0.3mm. 7.一种用于制造小口径的竹缠绕复合管的方法,其特征在于,该方法包括下列步骤:7. A method for manufacturing small-diameter bamboo winding composite pipes, characterized in that the method may further comprise the steps: (a)竹篾片的剖切加工:将原竹沿其长度方向剖为多段,并将各段外表面的竹青和内表面的竹黄分别予以去除,其中竹黄去除厚度被设定为0.2mm~0.4mm,竹青去除厚度被设定为0.1mm~0.3mm,相应制得横截面为矩形且宽为2mm~10mm、厚度为0.6mm~1.2mm的多个竹篾片;(a) Cutting of bamboo strips: cut the original bamboo into multiple sections along its length, and remove the bamboo green on the outer surface and the bamboo yellow on the inner surface of each section, and the thickness of the bamboo yellow removal is set to 0.2 mm~0.4mm, the thickness of the bamboo green removal is set to 0.1mm~0.3mm, and correspondingly a plurality of bamboo strips with a rectangular cross section, a width of 2mm~10mm, and a thickness of 0.6mm~1.2mm are produced; (b)内衬层的制备:在直管模具上用粘附有防腐树脂的纤维毡制作厚度为0.5mm~1.5mm的内衬层,并形成防渗且光滑的内壁;(b) Preparation of the inner lining layer: on the straight pipe mold, a fiber felt adhered with anti-corrosion resin is used to make an inner lining layer with a thickness of 0.5 mm to 1.5 mm, and an anti-seepage and smooth inner wall is formed; (c)中间增强层的制备:将所制得的竹篾片装在缠绕机上退卷,多条通过树脂槽并涂敷上树脂,然后各单根竹篾片相对于所述内衬层自始至终采用螺旋方式多层均匀缠绕其上,直至完成所需厚度的中间增强层;在此过程中,所述竹篾片的缠绕层数为2层~6层,其缠绕角从内到外按照每层3°~5°的角度逐渐递增,并控制使得最终固化完成的中间增强层的厚度占整体管壁厚的75%以上;(c) Preparation of the middle reinforcing layer: the prepared bamboo strips are unwound on a winding machine, and a plurality of strips pass through the resin tank and coated with resin, and then each single bamboo strip is spirally wound with respect to the inner lining layer from beginning to end. The method is to wind multiple layers evenly on it until the intermediate reinforcement layer of the required thickness is completed; in this process, the number of winding layers of the bamboo strips is 2 to 6 layers, and the winding angle is 3° for each layer from the inside to the outside. The angle of ~5° is gradually increased, and controlled so that the thickness of the final cured intermediate reinforcement layer accounts for more than 75% of the overall pipe wall thickness; (d)外防护层的制备:在所述中间增强层的外表面直接喷涂防腐防水和防辐射材料,最终形成所需小口径规格的竹缠绕复合管产品。(d) Preparation of the outer protective layer: directly spray anti-corrosion, waterproof and radiation-proof materials on the outer surface of the middle reinforcing layer, and finally form the bamboo winding composite pipe product with the required small-caliber specification. 8.一种小口径的竹缠绕复合管,其特征在于,该竹缠绕复合管的内孔直径为200mm以下,并且从内到外依次包括内衬层、中间增强层和外防护层,其中:8. A small-diameter bamboo winding composite pipe is characterized in that the inner hole diameter of the bamboo winding composite pipe is below 200mm, and comprises an inner liner, a middle reinforcing layer and an outer protective layer successively from the inside to the outside, wherein: 所述内衬层由浸有胶黏剂的纤维毡固化制得,并形成防渗且光滑的内壁;The inner lining layer is made by curing fiber felt impregnated with adhesive, and forms an anti-seepage and smooth inner wall; 所述中间增强层由粘附有树脂的单根竹篾片多层均匀缠绕在所述内衬层外固化而成,且其总厚度占整体管壁厚的75%以上,其中所述竹篾片的规格尺寸被设定为宽2mm~10mm、厚度0.6mm~1.2mm,并且在整个缠绕过程中相对于所述内衬层均采用螺旋方式进行缠绕,所述中间增强层的竹篾片缠绕层数为2层~6层,并且其缠绕角从内到外逐渐递增;对于所述中间增强层而言,其最小缠绕角被设定为20°,并按照每层3°~5°的角度从内到外依次递增,直至增至80°的最大缠绕角;以此方式,所述竹篾片在整个螺旋缠绕过程中可获得充分伸展,同时它的竹纤维所具备的轴向强度及韧性特征得以逐步均匀扩散至管壁的多个方向,并在多个角度起到应力相互补充的作用;The middle reinforcement layer is made of single bamboo strips adhered with resin, which are evenly wound and solidified outside the inner lining layer, and its total thickness accounts for more than 75% of the overall pipe wall thickness, wherein the bamboo strips The specifications and dimensions are set to be 2 mm to 10 mm wide and 0.6 mm to 1.2 mm thick, and are wound in a spiral manner relative to the inner lining layer during the entire winding process. The number of winding layers of bamboo strips in the middle reinforcement layer is 2 to 6 layers, and the winding angle gradually increases from the inside to the outside; for the middle reinforcement layer, the minimum winding angle is set to 20°, and the angle of each layer is 3° to 5° from the inside Incremental to the outside, until the maximum winding angle of 80°; in this way, the bamboo strips can be fully stretched during the whole spiral winding process, and at the same time, the axial strength and toughness characteristics of its bamboo fiber can be gradually expanded. Spread evenly to multiple directions of the pipe wall, and play a complementary role in stress at multiple angles; 所述外防护层则直接涂覆固化在所述中间增强层的外表面,并起到防水防腐和防辐射的作用。The outer protective layer is directly coated and cured on the outer surface of the middle reinforcement layer, and plays the role of waterproof, anticorrosion and radiation protection. 9.如权利要求8所述的小口径的竹缠绕复合管,其特征在于,中间增强层的总厚度被设定为占整体管材壁厚的85%~90%。9. The small-caliber bamboo winding composite pipe as claimed in claim 8, characterized in that the total thickness of the intermediate reinforcement layer is set to account for 85% to 90% of the overall pipe wall thickness. 10.如权利要求8所述的小口径的竹缠绕复合管,其特征在于,上述中间增强层中除了竹篾片和树脂之外,还添加有生物基填料以及固化剂,其中所述树脂、生物基填料和固化剂这三者之间的质量份数被设定为100:10~15:2~5,并一同混合后淋浇粘附于所述竹篾片上;其中,所述树脂选自于聚氨酯树脂、酚醛树脂、脲醛树脂或者环氧树脂中的一种;所述生物基填料选自竹、木、麻、秸秆或植物果壳,并且其平均目数设定为20~80。10. The small-caliber bamboo winding composite pipe as claimed in claim 8, characterized in that, in the above-mentioned intermediate reinforcement layer, besides the bamboo sheet and the resin, bio-based fillers and curing agents are also added, wherein the resin, bio The mass parts between the base filler and the curing agent are set to 100:10~15:2~5, and they are mixed together and then poured and adhered to the bamboo strips; wherein the resin is selected from One of polyurethane resin, phenolic resin, urea-formaldehyde resin or epoxy resin; the bio-based filler is selected from bamboo, wood, hemp, straw or plant husk, and its average mesh number is set to 20-80. 11.如权利要求8所述的小口径的竹缠绕复合管,其特征在于,所述竹篾片的横截面形状被加工为矩形,含水率为8%~15%,并且相邻竹篾片之间的搭接重合度在长度方向上不超过2mm。11. The small-diameter bamboo winding composite pipe as claimed in claim 8, characterized in that, the cross-sectional shape of the bamboo strips is processed into a rectangle, the moisture content is 8% to 15%, and the gap between adjacent bamboo strips is The degree of overlapping overlap in the length direction does not exceed 2mm. 12.如权利要求8-11任意一项所述的小口径的竹缠绕复合管,其特征在于,对于上述内衬层而言,其厚度为0.5mm~1.5mm,并从内到外包括第一内衬层和第二内衬层,其中该第一内衬层的厚度小于该第二内衬层,并且该第一内衬层的树脂粘附量被设定为大于该第二内衬层。12. The small-diameter bamboo winding composite pipe according to any one of claims 8-11, characterized in that, for the above-mentioned inner lining layer, its thickness is 0.5 mm to 1.5 mm, and it includes a second inner liner from the inside to the outside. an inner liner and a second inner liner, wherein the thickness of the first inner liner is smaller than that of the second inner liner, and the resin adhesion amount of the first inner liner is set to be greater than that of the second inner liner Floor. 13.如权利要求12所述的小口径的竹缠绕复合管,其特征在于,所述第一内衬层采用80g/m2~120g/m2、且胶黏剂的浸胶率大于90%的竹纤维毡,所述第二内衬层采用180g/m2~250g/m2、且胶黏剂的浸胶率大于75%的竹纤维毡。13. The small-diameter bamboo winding composite pipe according to claim 12, characterized in that the first inner lining layer is 80g/m 2 -120g/m 2 , and the dipping rate of the adhesive is greater than 90%. Bamboo fiber felt, the second inner lining layer is made of bamboo fiber felt with a weight of 180g/m 2 -250g/m 2 and an adhesive impregnation rate greater than 75%. 14.如权利要求13所述的小口径的竹缠绕复合管,其特征在于,上述竹篾片的竹黄去除厚度被设定为0.2mm~0.4mm,竹青去除厚度被设定为0.1mm~0.3mm。14. The small-caliber bamboo winding composite pipe as claimed in claim 13, characterized in that, the bamboo yellow removal thickness of the above-mentioned bamboo strips is set to 0.2mm to 0.4mm, and the bamboo green removal thickness is set to 0.1mm to 0.4mm. 0.3mm. 15.一种用于制造小口径的竹缠绕复合管的方法,其特征在于,该方法包括下列步骤:15. A method for manufacturing a small-caliber bamboo winding composite pipe, characterized in that the method may further comprise the steps: (a)竹篾片的剖切加工:将原竹沿其长度方向剖为多段,并将各段外表面的竹青和内表面的竹黄分别予以去除,其中竹黄去除厚度被设定为0.2mm~0.4mm,竹青去除厚度被设定为0.1mm~0.3mm,相应制得横截面为矩形且宽为2mm~10mm、厚度为0.6mm~1.2mm的多个竹篾片;(a) Cutting of bamboo strips: cut the original bamboo into multiple sections along its length, and remove the bamboo green on the outer surface and the bamboo yellow on the inner surface of each section, and the thickness of the bamboo yellow removal is set to 0.2 mm~0.4mm, the thickness of the bamboo green removal is set to 0.1mm~0.3mm, and correspondingly a plurality of bamboo strips with a rectangular cross section, a width of 2mm~10mm, and a thickness of 0.6mm~1.2mm are produced; (b)内衬层的制备:在直管模具上用粘附有防腐树脂的纤维毡制作厚度为0.5mm~1.5mm的内衬层,并形成防渗且光滑的内壁;(b) Preparation of the inner lining layer: on the straight pipe mold, a fiber felt adhered with anti-corrosion resin is used to make an inner lining layer with a thickness of 0.5 mm to 1.5 mm, and an anti-seepage and smooth inner wall is formed; (c)中间增强层的制备:将所制得的竹篾片装在缠绕机上退卷,多条通过树脂槽并涂敷上树脂,然后各单根竹篾片相对于所述内衬层自始至终采用螺旋方式多层均匀缠绕其上,直至完成所需厚度的中间增强层;在此过程中,所述竹篾片的缠绕层数为2层~6层,其缠绕角从内到外按照每层3°~5°的角度逐渐递增,并控制使得最终固化完成的中间增强层的厚度占整体管壁厚的75%以上;对于上述步骤(c)而言,所述竹篾片的最小缠绕角为20°,并按照每层3°~5°的角度从内到外依次递增,直至增至80°的最大缠绕角;(c) Preparation of the middle reinforcing layer: the prepared bamboo strips are unwound on a winding machine, and a plurality of strips pass through the resin tank and coated with resin, and then each single bamboo strip is spirally wound with respect to the inner lining layer from beginning to end. The method is to wind multiple layers evenly on it until the intermediate reinforcement layer of the required thickness is completed; in this process, the number of winding layers of the bamboo strips is 2 to 6 layers, and the winding angle is 3° for each layer from the inside to the outside. The angle of ~ 5 ° is gradually increased, and the thickness of the intermediate reinforcing layer that is finally cured is controlled to account for more than 75% of the overall tube wall thickness; for the above step (c), the minimum winding angle of the bamboo strips is 20 ° , and gradually increase from inside to outside according to the angle of 3°~5° for each layer, until it increases to the maximum winding angle of 80°; (d)外防护层的制备:在所述中间增强层的外表面直接喷涂防腐防水和防辐射材料,最终形成所需小口径规格的竹缠绕复合管产品。(d) Preparation of the outer protective layer: directly spray anti-corrosion, waterproof and radiation-proof materials on the outer surface of the middle reinforcing layer, and finally form the bamboo winding composite pipe product with the required small-caliber specification. 16.一种小口径的竹缠绕复合管,其特征在于,该竹缠绕复合管的内孔直径为200mm以下,并且从内到外依次包括内衬层、中间增强层和外防护层,其中:16. A small-diameter bamboo winding composite pipe, characterized in that the inner hole diameter of the bamboo winding composite pipe is below 200mm, and includes an inner liner, a middle reinforcement layer and an outer protective layer sequentially from the inside to the outside, wherein: 所述内衬层由浸有胶黏剂的纤维毡固化制得,并形成防渗且光滑的内壁;The inner lining layer is made by curing fiber felt impregnated with adhesive, and forms an anti-seepage and smooth inner wall; 所述中间增强层由粘附有树脂的单根竹篾片多层均匀缠绕在所述内衬层外固化而成,且其总厚度占整体管壁厚的75%以上,其中所述竹篾片的规格尺寸被设定为宽2mm~10mm、厚度0.6mm~1.2mm,并且在整个缠绕过程中相对于所述内衬层均采用螺旋方式进行缠绕,所述中间增强层的竹篾片缠绕层数为2层~6层,并且其缠绕角从内到外逐渐递增;以此方式,所述竹篾片在整个螺旋缠绕过程中可获得充分伸展,同时它的竹纤维所具备的轴向强度及韧性特征得以逐步均匀扩散至管壁的多个方向,并在多个角度起到应力相互补充的作用;The middle reinforcement layer is made of single bamboo strips adhered with resin, which are evenly wound and solidified outside the inner lining layer, and its total thickness accounts for more than 75% of the overall pipe wall thickness, wherein the bamboo strips The specifications and dimensions are set to be 2 mm to 10 mm wide and 0.6 mm to 1.2 mm thick, and are wound in a spiral manner relative to the inner lining layer during the entire winding process. The number of winding layers of bamboo strips in the middle reinforcement layer is 2 to 6 layers, and the winding angle gradually increases from the inside to the outside; in this way, the bamboo strips can be fully stretched during the entire spiral winding process, and at the same time, its axial strength and toughness characteristics of bamboo fibers It can gradually and evenly spread to multiple directions of the pipe wall, and play a complementary role in stress at multiple angles; 上述中间增强层中除了竹篾片和树脂之外,还添加有生物基填料以及固化剂,其中所述树脂、生物基填料和固化剂这三者之间的质量份数被设定为100:10~15:2~5,并一同混合后淋浇粘附于所述竹篾片上;其中,所述树脂选自于聚氨酯树脂、酚醛树脂、脲醛树脂或者环氧树脂中的一种;所述生物基填料选自竹、木、麻、秸秆或植物果壳,并且其平均目数设定为20~80;In addition to bamboo strips and resin, bio-based fillers and curing agents are also added to the above-mentioned intermediate reinforcement layer, wherein the mass fraction between the resin, bio-based fillers and curing agent is set to 100:10 ~ 15:2 ~ 5, and mixed together and then poured and adhered to the bamboo strips; wherein, the resin is selected from one of polyurethane resin, phenolic resin, urea-formaldehyde resin or epoxy resin; the biological The base filler is selected from bamboo, wood, hemp, straw or plant husk, and its average mesh number is set to 20-80; 所述外防护层则直接涂覆固化在所述中间增强层的外表面,并起到防水防腐和防辐射的作用。The outer protective layer is directly coated and cured on the outer surface of the middle reinforcement layer, and plays the role of waterproof, anticorrosion and radiation protection. 17.如权利要求16所述的小口径的竹缠绕复合管,其特征在于,中间增强层的总厚度被设定为占整体管材壁厚的85%~90%。17. The small-diameter bamboo winding composite pipe as claimed in claim 16, characterized in that the total thickness of the intermediate reinforcement layer is set to account for 85% to 90% of the overall pipe wall thickness. 18.如权利要求16所述的小口径的竹缠绕复合管,其特征在于,所述竹篾片的横截面形状被加工为矩形,含水率为8%~15%,并且相邻竹篾片之间的搭接重合度在长度方向上不超过2mm。18. The small-diameter bamboo winding composite pipe as claimed in claim 16, characterized in that, the cross-sectional shape of the bamboo strips is processed into a rectangle, the moisture content is 8% to 15%, and the gap between adjacent bamboo strips is The degree of overlapping overlap in the length direction does not exceed 2mm. 19.如权利要求16-18任意一项所述的小口径的竹缠绕复合管,其特征在于,对于上述内衬层而言,其厚度为0.5mm~1.5mm,并从内到外包括第一内衬层和第二内衬层,其中该第一内衬层的厚度小于该第二内衬层,并且该第一内衬层的树脂粘附量被设定为大于该第二内衬层。19. The small-diameter bamboo winding composite pipe according to any one of claims 16-18, characterized in that, for the above-mentioned inner lining layer, its thickness is 0.5 mm to 1.5 mm, and it includes a second inner liner from the inside to the outside. an inner liner and a second inner liner, wherein the thickness of the first inner liner is smaller than that of the second inner liner, and the resin adhesion amount of the first inner liner is set to be greater than that of the second inner liner Floor. 20.如权利要求19所述的小口径的竹缠绕复合管,其特征在于,所述第一内衬层采用80g/m2~120g/m2、且胶黏剂的浸胶率大于90%的竹纤维毡,所述第二内衬层采用180g/m2~250g/m2、且胶黏剂的浸胶率大于75%的竹纤维毡。20. The small-diameter bamboo winding composite pipe according to claim 19, characterized in that, the first inner lining layer is 80g/m 2 -120g/m 2 , and the dipping rate of the adhesive is greater than 90%. Bamboo fiber felt, the second inner lining layer is made of bamboo fiber felt with a weight of 180g/m 2 -250g/m 2 and an adhesive impregnation rate greater than 75%. 21.如权利要求20所述的小口径的竹缠绕复合管,其特征在于,上述竹篾片的竹黄去除厚度被设定为0.2mm~0.4mm,竹青去除厚度被设定为0.1mm~0.3mm。21. The small-diameter bamboo winding composite pipe as claimed in claim 20, characterized in that, the bamboo yellow removal thickness of the above-mentioned bamboo strips is set at 0.2 mm to 0.4 mm, and the bamboo green removal thickness is set at 0.1 mm to 0.1 mm. 0.3mm. 22.一种用于制造小口径的竹缠绕复合管的方法,其特征在于,该方法包括下列步骤:22. A method for manufacturing a small-caliber bamboo winding composite pipe, characterized in that the method comprises the following steps: (a)竹篾片的剖切加工:将原竹沿其长度方向剖为多段,并将各段外表面的竹青和内表面的竹黄分别予以去除,其中竹黄去除厚度被设定为0.2mm~0.4mm,竹青去除厚度被设定为0.1mm~0.3mm,相应制得横截面为矩形且宽为2mm~10mm、厚度为0.6mm~1.2mm的多个竹篾片;(a) Cutting of bamboo strips: cut the original bamboo into multiple sections along its length, and remove the bamboo green on the outer surface and the bamboo yellow on the inner surface of each section, and the thickness of the bamboo yellow removal is set to 0.2 mm~0.4mm, the thickness of the bamboo green removal is set to 0.1mm~0.3mm, and correspondingly a plurality of bamboo strips with a rectangular cross section, a width of 2mm~10mm, and a thickness of 0.6mm~1.2mm are produced; (b)内衬层的制备:在直管模具上用粘附有防腐树脂的纤维毡制作厚度为0.5mm~1.5mm的内衬层,并形成防渗且光滑的内壁;(b) Preparation of the inner lining layer: on the straight pipe mold, a fiber felt adhered with anti-corrosion resin is used to make an inner lining layer with a thickness of 0.5 mm to 1.5 mm, and an anti-seepage and smooth inner wall is formed; (c)中间增强层的制备:将所制得的竹篾片装在缠绕机上退卷,多条通过树脂槽并涂敷上树脂,然后各单根竹篾片相对于所述内衬层自始至终采用螺旋方式多层均匀缠绕其上,直至完成所需厚度的中间增强层;在此过程中,所述竹篾片的缠绕层数为2层~6层,其缠绕角从内到外按照每层3°~5°的角度逐渐递增,并控制使得最终固化完成的中间增强层的厚度占整体管壁厚的75%以上;上述中间增强层中除了竹篾片和树脂之外,还添加有生物基填料以及固化剂,其中所述树脂、生物基填料和固化剂这三者之间的质量份数被设定为100:10~15:2~5,并一同混合后淋浇粘附于所述竹篾片上;其中,所述树脂选自于聚氨酯树脂、酚醛树脂、脲醛树脂或者环氧树脂中的一种;所述生物基填料选自竹、木、麻、秸秆或植物果壳,并且其平均目数设定为20~80;(c) Preparation of the middle reinforcing layer: the prepared bamboo strips are unwound on a winding machine, and a plurality of strips pass through the resin tank and coated with resin, and then each single bamboo strip is spirally wound with respect to the inner lining layer from beginning to end. The method is to wind multiple layers evenly on it until the intermediate reinforcement layer of the required thickness is completed; in this process, the number of winding layers of the bamboo strips is 2 to 6 layers, and the winding angle is 3° for each layer from the inside to the outside. The angle of ~5° is gradually increased, and controlled so that the thickness of the final cured intermediate reinforcement layer accounts for more than 75% of the overall tube wall thickness; in addition to bamboo strips and resin, bio-based fillers and Curing agent, wherein the mass parts between the resin, the bio-based filler and the curing agent are set to 100:10~15:2~5, and are mixed together and then poured and adhered to the bamboo strips above; wherein, the resin is selected from one of polyurethane resin, phenolic resin, urea-formaldehyde resin or epoxy resin; the bio-based filler is selected from bamboo, wood, hemp, straw or plant husk, and its average mesh The number is set to 20~80; (d)外防护层的制备:在所述中间增强层的外表面直接喷涂防腐防水和防辐射材料,最终形成所需小口径规格的竹缠绕复合管产品。(d) Preparation of the outer protective layer: directly spray anti-corrosion, waterproof and radiation-proof materials on the outer surface of the middle reinforcing layer, and finally form the bamboo winding composite pipe product with the required small-caliber specification. 23.一种小口径的竹缠绕复合管,其特征在于,该竹缠绕复合管的内孔直径为200mm以下,并且从内到外依次包括内衬层、中间增强层和外防护层,其中:23. A small-diameter bamboo winding composite pipe, characterized in that the inner hole diameter of the bamboo winding composite pipe is below 200mm, and includes an inner liner, a middle reinforcing layer and an outer protective layer sequentially from the inside to the outside, wherein: 所述内衬层由浸有胶黏剂的无纺布固化制得,并形成防渗且光滑的内壁;The inner lining layer is made by curing non-woven fabric soaked in adhesive, and forms an anti-seepage and smooth inner wall; 所述中间增强层由粘附有树脂的单根竹篾片多层均匀缠绕在所述内衬层外固化而成,且其总厚度占整体管壁厚的75%以上,其中所述竹篾片的规格尺寸被设定为宽2mm~10mm、厚度0.6mm~1.2mm,并且在整个缠绕过程中相对于所述内衬层均采用螺旋方式进行缠绕,所述中间增强层的竹篾片缠绕层数为2层~6层,并且其缠绕角从内到外逐渐递增;以此方式,所述竹篾片在整个螺旋缠绕过程中可获得充分伸展,同时它的竹纤维所具备的轴向强度及韧性特征得以逐步均匀扩散至管壁的多个方向,并在多个角度起到应力相互补充的作用;The middle reinforcement layer is made of single bamboo strips adhered with resin, which are evenly wound and solidified outside the inner lining layer, and its total thickness accounts for more than 75% of the overall pipe wall thickness, wherein the bamboo strips The specifications and dimensions are set to be 2 mm to 10 mm wide and 0.6 mm to 1.2 mm thick, and are wound in a spiral manner relative to the inner lining layer during the entire winding process. The number of winding layers of bamboo strips in the middle reinforcement layer is 2 to 6 layers, and the winding angle gradually increases from the inside to the outside; in this way, the bamboo strips can be fully stretched during the entire spiral winding process, and at the same time, its axial strength and toughness characteristics of bamboo fibers It can gradually and evenly spread to multiple directions of the pipe wall, and play a complementary role in stress at multiple angles; 所述外防护层则直接涂覆固化在所述中间增强层的外表面,并起到防水防腐和防辐射的作用。The outer protective layer is directly coated and cured on the outer surface of the middle reinforcement layer, and plays the role of waterproof, anticorrosion and radiation protection. 24.如权利要求23所述的小口径的竹缠绕复合管,其特征在于,对于所述中间增强层而言,其最小缠绕角被设定为20°,并按照每层3°~5°的角度从内到外依次递增,直至增至80°的最大缠绕角。24. The small-diameter bamboo winding composite pipe as claimed in claim 23, characterized in that, for the middle reinforcing layer, its minimum winding angle is set to 20°, and each layer is 3°~5° The angle increases successively from the inside to the outside until it reaches the maximum winding angle of 80°. 25.如权利要求23所述的小口径的竹缠绕复合管,其特征在于,中间增强层的总厚度被设定为占整体管材壁厚的85%~90%。25. The small-caliber bamboo winding composite pipe as claimed in claim 23, characterized in that the total thickness of the intermediate reinforcement layer is set to account for 85% to 90% of the overall pipe wall thickness. 26.如权利要求23所述的小口径的竹缠绕复合管,其特征在于,上述中间增强层中除了竹篾片和树脂之外,还添加有生物基填料以及固化剂,其中所述树脂、生物基填料和固化剂这三者之间的质量份数被设定为100:10~15:2~5,并一同混合后淋浇粘附于所述竹篾片上;其中,所述树脂选自于聚氨酯树脂、酚醛树脂、脲醛树脂或者环氧树脂中的一种;所述生物基填料选自竹、木、麻、秸秆或植物果壳,并且其平均目数设定为20~80。26. The small-caliber bamboo winding composite pipe as claimed in claim 23, characterized in that, in the above-mentioned intermediate reinforcement layer, besides the bamboo sheet and the resin, bio-based fillers and curing agents are also added, wherein the resin, bio The mass parts between the base filler and the curing agent are set to 100:10~15:2~5, and they are mixed together and then poured and adhered to the bamboo strips; wherein the resin is selected from One of polyurethane resin, phenolic resin, urea-formaldehyde resin or epoxy resin; the bio-based filler is selected from bamboo, wood, hemp, straw or plant husk, and its average mesh number is set to 20-80. 27.如权利要求23所述的小口径的竹缠绕复合管,其特征在于,所述竹篾片的横截面形状被加工为矩形,含水率为8%~15%,并且相邻竹篾片之间的搭接重合度在长度方向上不超过2mm。27. The small-diameter bamboo winding composite pipe as claimed in claim 23, characterized in that, the cross-sectional shape of the bamboo strips is processed into a rectangle, the moisture content is 8% to 15%, and the gap between adjacent bamboo strips is The degree of overlapping overlap in the length direction does not exceed 2mm. 28.如权利要求23-27任意一项所述的小口径的竹缠绕复合管,其特征在于,对于上述内衬层而言,其厚度为0.5mm~1.5mm,并从内到外包括第一内衬层和第二内衬层,其中该第一内衬层的厚度小于该第二内衬层,并且该第一内衬层的树脂粘附量被设定为大于该第二内衬层。28. The small-diameter bamboo winding composite pipe according to any one of claims 23-27, characterized in that, for the above-mentioned inner lining layer, its thickness is 0.5mm-1.5mm, and it includes a second an inner liner and a second inner liner, wherein the thickness of the first inner liner is smaller than that of the second inner liner, and the resin adhesion amount of the first inner liner is set to be greater than that of the second inner liner Floor. 29.如权利要求28所述的小口径的竹缠绕复合管,其特征在于,所述第一内衬层采用80g/m2~120g/m2、且胶黏剂的浸胶率大于90%的竹纤维无纺布,所述第二内衬层采用180g/m2~250g/m2、且胶黏剂的浸胶率大于75%的竹纤维无纺布。29. The small-diameter bamboo winding composite pipe according to claim 28, characterized in that, the first inner lining layer is 80g/m 2 -120g/m 2 , and the dipping rate of the adhesive is greater than 90%. Bamboo fiber non-woven fabrics, the second inner lining layer adopts bamboo fiber non-woven fabrics of 180g/m 2 -250g/m 2 , and the impregnation rate of the adhesive is greater than 75%. 30.如权利要求29所述的小口径的竹缠绕复合管,其特征在于,上述竹篾片的竹黄去除厚度被设定为0.2mm~0.4mm,竹青去除厚度被设定为0.1mm~0.3mm。30. The small-caliber bamboo winding composite pipe as claimed in claim 29, characterized in that, the bamboo yellow removal thickness of the above-mentioned bamboo strips is set at 0.2 mm to 0.4 mm, and the bamboo green removal thickness is set at 0.1 mm to 0.1 mm. 0.3mm. 31.一种用于制造小口径的竹缠绕复合管的方法,其特征在于,该方法包括下列步骤:31. A method for manufacturing a small-diameter bamboo winding composite pipe, characterized in that the method comprises the following steps: (a)竹篾片的剖切加工:将原竹沿其长度方向剖为多段,并将各段外表面的竹青和内表面的竹黄分别予以去除,其中竹黄去除厚度被设定为0.2mm~0.4mm,竹青去除厚度被设定为0.1mm~0.3mm,相应制得横截面为矩形且宽为2mm~10mm、厚度为0.6mm~1.2mm的多个竹篾片;(a) Cutting of bamboo strips: cut the original bamboo into multiple sections along its length, and remove the bamboo green on the outer surface and the bamboo yellow on the inner surface of each section, and the thickness of the bamboo yellow removal is set to 0.2 mm~0.4mm, the thickness of the bamboo green removal is set to 0.1mm~0.3mm, and correspondingly a plurality of bamboo strips with a rectangular cross section, a width of 2mm~10mm, and a thickness of 0.6mm~1.2mm are produced; (b)内衬层的制备:在直管模具上用粘附有防腐树脂的无纺布制作厚度为0.5mm~1.5mm的内衬层,并形成防渗且光滑的内壁;(b) Preparation of the inner lining layer: the inner lining layer with a thickness of 0.5 mm to 1.5 mm is made on the straight pipe mold with a non-woven fabric adhered with an anti-corrosion resin, and an anti-seepage and smooth inner wall is formed; (c)中间增强层的制备:将所制得的竹篾片装在缠绕机上退卷,多条通过树脂槽并涂敷上树脂,然后各单根竹篾片相对于所述内衬层自始至终采用螺旋方式多层均匀缠绕其上,直至完成所需厚度的中间增强层;在此过程中,所述竹篾片的缠绕层数为2层~6层,其缠绕角从内到外按照每层3°~5°的角度逐渐递增,并控制使得最终固化完成的中间增强层的厚度占整体管壁厚的75%以上;(c) Preparation of the middle reinforcing layer: the prepared bamboo strips are unwound on a winding machine, and a plurality of strips pass through the resin tank and coated with resin, and then each single bamboo strip is spirally wound with respect to the inner lining layer from beginning to end. The method is to wind multiple layers evenly on it until the intermediate reinforcement layer of the required thickness is completed; in this process, the number of winding layers of the bamboo strips is 2 to 6 layers, and the winding angle is 3° for each layer from the inside to the outside. The angle of ~5° is gradually increased, and controlled so that the thickness of the final solidified intermediate reinforcement layer accounts for more than 75% of the overall pipe wall thickness; (d)外防护层的制备:在所述中间增强层的外表面直接喷涂防腐防水和防辐射材料,最终形成所需小口径规格的竹缠绕复合管产品。(d) Preparation of the outer protective layer: directly spray anti-corrosion, waterproof and radiation-proof materials on the outer surface of the middle reinforcing layer, and finally form the bamboo winding composite pipe product with the required small-caliber specification. 32.一种小口径的竹缠绕复合管,其特征在于,该竹缠绕复合管的内孔直径小于200mm,并且从内到外依次包括内衬层、中间增强层和外防护层,其中:32. A small-diameter bamboo winding composite pipe, characterized in that the diameter of the inner hole of the bamboo winding composite pipe is less than 200mm, and includes an inner liner, a middle reinforcing layer and an outer protective layer from the inside to the outside, wherein: 所述内衬层由浸有胶黏剂的纤维毡制得,并形成防渗且光滑的内壁;The inner lining layer is made of fiber felt impregnated with adhesive, and forms an impermeable and smooth inner wall; 所述中间增强层由粘附有树脂的单根竹篾片多层均匀缠绕在所述内衬层外固化而成,且其总厚度占整体管壁厚的75%以上,其中所述竹篾片的规格尺寸被设定为宽大于或等于2mm小于10mm、厚度0.6mm~1.2mm,并且在整个缠绕过程中相对于所述内衬层均采用螺旋方式进行缠绕,所述中间增强层的竹篾片缠绕层数为2层~6层,并且其缠绕角从内到外逐渐递增;以此方式,所述竹篾片在整个螺旋缠绕过程中可获得充分伸展,同时它的竹纤维所具备的轴向强度及韧性特征得以逐步均匀扩散至管壁的多个方向,并在多个角度起到应力相互补充的作用;The middle reinforcement layer is made of single bamboo strips adhered with resin, which are evenly wound and solidified outside the inner lining layer, and its total thickness accounts for more than 75% of the overall pipe wall thickness, wherein the bamboo strips The specification size is set as a width greater than or equal to 2mm and less than 10mm, and a thickness of 0.6mm to 1.2mm, and the inner liner is wound in a spiral manner during the entire winding process, and the bamboo strips of the middle reinforcement layer are wound The number of layers is 2-6 layers, and the winding angle gradually increases from the inside to the outside; in this way, the bamboo strips can be fully stretched during the whole spiral winding process, and at the same time, the axial strength of its bamboo fibers And toughness characteristics can be gradually and evenly spread to multiple directions of the pipe wall, and play a role of stress complementation at multiple angles; 所述外防护层则直接涂覆固化在所述中间增强层的外表面,并起到防水防腐和防辐射的作用。The outer protection layer is directly coated and cured on the outer surface of the middle reinforcement layer, and plays the role of waterproof, anticorrosion and radiation protection. 33.如权利要求32所述的小口径的竹缠绕复合管,其特征在于,中间增强层的总厚度被设定为占整体管材壁厚的85%~90%。33. The small-caliber bamboo winding composite pipe as claimed in claim 32, characterized in that the total thickness of the intermediate reinforcement layer is set to account for 85% to 90% of the wall thickness of the overall pipe. 34.如权利要求32所述的小口径的竹缠绕复合管,其特征在于,上述中间增强层中除了竹篾片和树脂之外,还添加有生物基填料以及固化剂,其中所述树脂、生物基填料和固化剂这三者之间的质量份数被设定为100:10~15:2~5,并一同混合后淋浇粘附于所述竹篾片上;其中,所述树脂选自于聚氨酯树脂、酚醛树脂、脲醛树脂或者环氧树脂中的一种;所述生物基填料选自竹、木、麻、秸秆或植物果壳,并且其平均目数设定为20~80。34. The small-caliber bamboo winding composite pipe as claimed in claim 32, characterized in that, in the above-mentioned intermediate reinforcement layer, besides bamboo sheets and resin, bio-based fillers and curing agents are also added, wherein the resin, bio The mass parts between the base filler and the curing agent are set to 100:10~15:2~5, and they are mixed together and then poured and adhered to the bamboo strips; wherein the resin is selected from One of polyurethane resin, phenolic resin, urea-formaldehyde resin or epoxy resin; the bio-based filler is selected from bamboo, wood, hemp, straw or plant husk, and its average mesh number is set to 20-80. 35.如权利要求32所述的小口径的竹缠绕复合管,其特征在于,所述竹篾片的横截面形状被加工为矩形,含水率为8%~15%,并且相邻竹篾片之间的搭接重合度在长度方向上不超过2mm。35. The small-diameter bamboo winding composite pipe as claimed in claim 32, characterized in that, the cross-sectional shape of the bamboo strips is processed into a rectangle, the moisture content is 8% to 15%, and the gap between adjacent bamboo strips is The degree of overlapping overlap in the length direction does not exceed 2mm. 36.如权利要求32所述的小口径的竹缠绕复合管,其特征在于,对于所述中间增强层而言,其最小缠绕角被设定为20°,并按照每层3°~5°的角度从内到外依次递增,直至增至80°的最大缠绕角。36. The small-diameter bamboo winding composite pipe as claimed in claim 32, characterized in that, for the middle reinforcement layer, the minimum winding angle is set to 20°, and each layer is 3°~5° The angle increases successively from the inside to the outside until it reaches the maximum winding angle of 80°. 37.如权利要求32-36任意一项所述的小口径的竹缠绕复合管,其特征在于,对于上述内衬层而言,其厚度为0.5mm~1.5mm,并从内到外包括第一内衬层和第二内衬层,其中该第一内衬层的厚度小于该第二内衬层,并且该第一内衬层的树脂粘附量被设定为大于该第二内衬层。37. The small-diameter bamboo winding composite pipe according to any one of claims 32-36, characterized in that, for the above-mentioned inner lining layer, its thickness is 0.5 mm to 1.5 mm, and it includes a second layer from the inside to the outside. an inner liner and a second inner liner, wherein the thickness of the first inner liner is smaller than that of the second inner liner, and the resin adhesion amount of the first inner liner is set to be greater than that of the second inner liner Floor. 38.如权利要求37所述的小口径的竹缠绕复合管,其特征在于,所述第一内衬层采用80g/m2~120g/m2、且胶黏剂的浸胶率大于90%的竹纤维毡,所述第二内衬层采用180g/m2~250g/m2、且胶黏剂的浸胶率大于75%的竹纤维毡。38. The small-diameter bamboo winding composite pipe according to claim 37, characterized in that the first inner lining layer is 80g/m 2 -120g/m 2 , and the dipping rate of the adhesive is greater than 90%. Bamboo fiber felt, the second inner lining layer is made of bamboo fiber felt with a weight of 180g/m 2 -250g/m 2 and an adhesive impregnation rate greater than 75%. 39.如权利要求38所述的小口径的竹缠绕复合管,其特征在于,上述竹篾片的竹黄去除厚度被设定为0.2mm~0.4mm,竹青去除厚度被设定为0.1mm~0.3mm。39. The small-caliber bamboo winding composite pipe as claimed in claim 38, characterized in that, the bamboo yellow removal thickness of the above-mentioned bamboo strips is set to 0.2 mm to 0.4 mm, and the bamboo green removal thickness is set to 0.1 mm to 0.4 mm. 0.3mm. 40.一种用于制造小口径的竹缠绕复合管的方法,其特征在于,该方法包括下列步骤:40. A method for manufacturing a small-diameter bamboo winding composite pipe, characterized in that the method comprises the following steps: (a)竹篾片的剖切加工:将原竹沿其长度方向剖为多段,并将各段外表面的竹青和内表面的竹黄分别予以去除,其中竹黄去除厚度被设定为0.2mm~0.4mm,竹青去除厚度被设定为0.1mm~0.3mm,相应制得横截面为矩形且宽为大于或等于2mm小于10mm、厚度为0.6mm~1.2mm的多个竹篾片;(a) Cutting of bamboo strips: cut the original bamboo into multiple sections along its length, and remove the bamboo green on the outer surface and the bamboo yellow on the inner surface of each section, and the thickness of the bamboo yellow removal is set to 0.2 mm~0.4mm, the thickness of the bamboo green removal is set to 0.1mm~0.3mm, and correspondingly a plurality of bamboo strips with a rectangular cross section, a width greater than or equal to 2mm and less than 10mm, and a thickness of 0.6mm~1.2mm are produced; (b)内衬层的制备:在直管模具上用粘附有防腐树脂的纤维毡制作厚度为0.5mm~1.5mm的内衬层,并形成防渗且光滑的内壁;(b) Preparation of the inner lining layer: on the straight pipe mold, a fiber felt adhered with anti-corrosion resin is used to make an inner lining layer with a thickness of 0.5 mm to 1.5 mm, and an anti-seepage and smooth inner wall is formed; (c)中间增强层的制备:将所制得的竹篾片装在缠绕机上退卷,多条通过树脂槽并涂敷上树脂,然后各单根竹篾片相对于所述内衬层自始至终采用螺旋方式多层均匀缠绕其上,直至完成所需厚度的中间增强层;在此过程中,所述竹篾片的缠绕层数为2层~6层,其缠绕角从内到外按照每层3°~5°的角度逐渐递增,并控制使得最终固化完成的中间增强层的厚度占整体管壁厚的75%以上;(c) Preparation of the middle reinforcing layer: the prepared bamboo strips are unwound on a winding machine, and a plurality of strips pass through the resin tank and coated with resin, and then each single bamboo strip is spirally wound with respect to the inner lining layer from beginning to end. The method is to wind multiple layers evenly on it until the intermediate reinforcement layer of the required thickness is completed; in this process, the number of winding layers of the bamboo strips is 2 to 6 layers, and the winding angle is 3° for each layer from the inside to the outside. The angle of ~5° is gradually increased, and controlled so that the thickness of the final solidified intermediate reinforcement layer accounts for more than 75% of the overall pipe wall thickness; (d)外防护层的制备:在所述中间增强层的外表面直接喷涂防腐防水和防辐射材料,最终形成所需小口径规格的竹缠绕复合管产品。(d) Preparation of the outer protective layer: directly spray anti-corrosion, waterproof and radiation-proof materials on the outer surface of the middle reinforcing layer, and finally form the bamboo winding composite pipe product with the required small-caliber specification.
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Address before: 311251 No.1, Dongfan Middle Road, Linpu Town, Xiaoshan District, Hangzhou City, Zhejiang Province

Patentee before: ZHEJIANG XINZHOU BAMBOO-BASED COMPOSITES TECHNOLOGY Co.,Ltd.

Country or region before: China

Patentee before: Ye Ling

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Effective date of registration: 20260109

Granted publication date: 20191203

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