CN107009687A - A kind of combined sleeve and manufacture method and with shaft sleeve and manufacture method - Google Patents

A kind of combined sleeve and manufacture method and with shaft sleeve and manufacture method Download PDF

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Publication number
CN107009687A
CN107009687A CN201710141267.6A CN201710141267A CN107009687A CN 107009687 A CN107009687 A CN 107009687A CN 201710141267 A CN201710141267 A CN 201710141267A CN 107009687 A CN107009687 A CN 107009687A
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CN
China
Prior art keywords
sleeve
layer
combined
combined sleeve
plug
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CN201710141267.6A
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Chinese (zh)
Inventor
归霆
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Individual
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Individual
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Priority to CN201710141267.6A priority Critical patent/CN107009687A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/067Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • B32B9/007Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile comprising carbon, e.g. graphite, composite carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C13/00Rolls, drums, discs, or the like; Bearings or mountings therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/02Coating on the layer surface on fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/20Inorganic coating
    • B32B2255/205Metallic coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/536Hardness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/02Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
    • C22C29/06Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
    • C22C29/08Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2206/00Materials with ceramics, cermets, hard carbon or similar non-metallic hard materials as main constituents
    • F16C2206/40Ceramics, e.g. carbides, nitrides, oxides, borides of a metal
    • F16C2206/42Ceramics, e.g. carbides, nitrides, oxides, borides of a metal based on ceramic oxides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2206/00Materials with ceramics, cermets, hard carbon or similar non-metallic hard materials as main constituents
    • F16C2206/40Ceramics, e.g. carbides, nitrides, oxides, borides of a metal
    • F16C2206/42Ceramics, e.g. carbides, nitrides, oxides, borides of a metal based on ceramic oxides
    • F16C2206/44Ceramics, e.g. carbides, nitrides, oxides, borides of a metal based on ceramic oxides based on aluminium oxide (Al2O3)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/10Elastomers; Rubbers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/28Shaping by winding impregnated fibres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2223/00Surface treatments; Hardening; Coating
    • F16C2223/02Mechanical treatment, e.g. finishing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2223/00Surface treatments; Hardening; Coating
    • F16C2223/02Mechanical treatment, e.g. finishing
    • F16C2223/06Mechanical treatment, e.g. finishing polishing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2223/00Surface treatments; Hardening; Coating
    • F16C2223/30Coating surfaces
    • F16C2223/42Coating surfaces by spraying the coating material, e.g. plasma spraying
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2226/00Joining parts; Fastening; Assembling or mounting parts
    • F16C2226/10Force connections, e.g. clamping
    • F16C2226/14Force connections, e.g. clamping by shrink fit, i.e. heating and shrinking part to allow assembly

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention relates to a kind of combined sleeve and manufacture method and with shaft sleeve and manufacture method, combined sleeve is followed successively by jacket layer in fiberglass, elastomer layer, glass fibre reinforced plastic structure layer, carbon fiber structural back-up coat, metal bonding layer and ceramics work top layer from the inside to the outside, and combined sleeve gapless, which is fitted tightly on sleeve plug, forms band shaft sleeve.Manufacture method with shaft sleeve comprises the following steps:Compressed air is passed through so that the inwall expansion of combined sleeve, combined sleeve set is attached on sleeve plug into sleeve plug by air admission hole;Venting compressed air, gapless is fitted tightly over the roller outer surface formation integrative-structure of sleeve plug after the inside resilience of combined sleeve.The combined sleeve of the present invention is from heavy and light, intensity, rigidity and good toughness, and thickness is not by pipe profile specification limit system, and material and manufacturing cost are low, and easy to loading and unloading quick between sleeve plug.

Description

A kind of combined sleeve and manufacture method and with shaft sleeve and manufacture method
Technical field
The present invention relates to a kind of sleeve, more particularly to a kind of combined sleeve and manufacture method and with shaft sleeve and manufacturer Method.
Background technology
(7) as shown in Figure 1 are made the roller body of conventional belt beaming roller cylinder of steel pipe or aluminium-alloy pipe section bar, then in roller Plating or thermal spraying hard metal or ceramic material on surface (be made behind 8) as shown in Figure 1 metal or ceramic roll surface guiding (or Conduction, transmission) tape spool roller.
Its shortcoming is:The big roller of external diameter is from weight weight, and machine high energy consumption, the roller efficiency of loading and unloading is low, and product is advised Lattice are various, using the pipe profile of the existing specification of in the market, and the product of some specifications is difficult the pipe profile for finding matching, and raw material are damaged Consumption is big, and costs of manufacturing and transportation is high, and storage floor space is big.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of combined sleeve and manufacture method, from heavy and light, intensity, rigidity And good toughness, thickness is not by pipe profile specification limit system, and handling are quick, and material and manufacturing cost are low.
The technical solution adopted for the present invention to solve the technical problems is to provide a kind of combined sleeve, during the combined sleeve is in Hollow round column shape, the combined sleeve is followed successively by jacket layer in fiberglass, elastomer layer, glass fibre reinforced plastic structure layer, carbon fiber from the inside to the outside Fabric reinforcing layer, metal bonding layer and ceramics work top layer.
Another technical scheme that its technical problem of present invention solution is used is to provide a kind of manufacture of above-mentioned combined sleeve Method, comprises the following steps:
(1) jacket layer in coiling fiberglass:By die mandrel coiling glass fibre cotton yarn tape and solidify, jacket layer list in fiberglass Side 0.7~1.7mm of thickness;
(2) coiling elastomer layer:Jacket layer outer wrap elastomeric material formation elastomer layer, elasticity in fiberglass after hardening 1~2mm of body layer one-sided thickness;
(3) coiling glass fibre reinforced plastic structure layer:Coiling glass fiber tape or glass fiber formation glass outside elastomer layer Steel structural layer;
(4) coiling carbon fiber structural back-up coat:Reinforced in the outer coiling carbon fiber formation carbon fiber structural of glass fibre reinforced plastic structure layer Layer;
(5) spray metal binder course:In carbon fiber structural back-up coat trypsin method point molten metal formation metal bonding layer;
(6) ceramic coated work top layer:Ceramics work top layer is formed in metal bonding layer trypsin method ceramic powder;
(7) outer surface to combined sleeve polished, polishing.
As the further improvement to above-mentioned embodiment, the sprayed on material of the step (6) is oxide ceramics or conjunction Gold.
As the further improvement to above-mentioned embodiment, the oxide ceramics is chromium oxide or aluminum oxide.
As the further improvement to above-mentioned embodiment, the alloy is Talide.
Another technical problem to be solved by this invention is to provide a kind of band shaft sleeve and manufacture method, easy to loading and unloading.
The technical solution adopted for the present invention to solve the technical problems is to provide a kind of band using above-mentioned combined sleeve Shaft sleeve, including sleeve plug, the sleeve plug include the roller support of roller and the left and right sides, a side of the sleeve plug The air admission hole connected with middle cavity is provided with the roller support in face, the roller support of another side of the sleeve plug is internal to be provided with The outlet passageway inside the venthole of some inside and outside insertions, the roller support is provided with the outlet passageway of cavity connection, the roller It is in communication with the outside by the venthole on roller, the combined sleeve gapless is fitted tightly over the roller appearance of sleeve plug Face.
As the further improvement to above-mentioned embodiment, the outer surface of the combined sleeve passes through laser engraving decorative pattern figure Printing sleeve is made in case.
Another technical scheme that its technical problem of present invention solution is used is to provide a kind of manufacture of above-mentioned coaxial sleeve Method, comprises the following steps:
(1) compressed air is passed through into sleeve plug by air admission hole so that the inwall expansion of combined sleeve, combined sleeve Set is attached on sleeve plug;
(2) venting compressed air, gapless is fitted tightly over the roller appearance of sleeve plug after the inside resilience of combined sleeve Face forms integrative-structure.
Beneficial effect
In the combined sleeve of the present invention, jacket layer has certain elasticity tension in fiberglass, with compressible resilience Elastomer layer can in heat absorbing glass steel jacket layer expansion and contraction, middle glass fibre reinforced plastic structure layer is used as agent structure layer branch Intensity, rigidity and the toughness of support set cylinder, carbon fiber structural back-up coat have very small thermal coefficient of expansion as supplementary structure, made Glass fibre reinforced plastic structure layer is reinforced by the compressing of carbon fiber when heated, temperature can only inwardly expand when raising, and it expands change Shape amount is absorbed by elastomer layer, and the thermal coefficient of expansion of carbon fiber is minimum, it is adaptable to which carbon fiber and metal make this by spraying coating process Two kinds of materials are combined well, the characteristics of metal bonding layer has again and the good spraying of ceramics is combined, ceramics work top layer conduct The characteristics of working lining has hard, wear-resisting.The combined sleeve of the present invention is from heavy and light, and intensity, rigidity and good toughness, thickness is not managed Section bar specification is limited, and material and manufacturing cost are low, and easy to loading and unloading quick between sleeve plug.
Brief description of the drawings
Fig. 1 is the structural representation of existing tape spool roller.
Fig. 2 is the vertical section structure schematic diagram of combined sleeve of the present invention.
Fig. 3 is the cross-sectional configuration schematic diagram of combined sleeve of the present invention.
The mplifying structure schematic diagram that Fig. 4 is J in Fig. 3.
Fig. 5 is the vertical section structure schematic diagram of sleeve plug of the present invention.
Fig. 6 is the vertical section structure schematic diagram of the invention with shaft sleeve.
Embodiment
With reference to specific embodiment, the present invention is expanded on further.It should be understood that these embodiments are merely to illustrate the present invention Rather than limitation the scope of the present invention.In addition, it is to be understood that after the content of the invention lectured has been read, people in the art Member can make various changes or modifications to the present invention, and these equivalent form of values equally fall within the application appended claims and limited Scope.
A kind of combined sleeve as in Figure 2-4, the combined sleeve is in hollow cylindrical, and combined sleeve is from the inside to the outside successively For jacket layer in fiberglass 1, elastomer layer 2, glass fibre reinforced plastic structure layer 3, carbon fiber structural back-up coat 4, metal bonding layer 5 and potter Make top layer 6.
Jacket layer 1 has certain elasticity tension in fiberglass, and glass can be absorbed with compressible elastic elastomer layer 2 The expansion and contraction of jacket layer 1 in glass steel.Middle glass fibre reinforced plastic structure layer 3 as agent structure layer stop sleeve intensity, rigidity And toughness, its wall thickness sets according to sleeve outer diameter.As supplementary structure layer, its main function is to reinforce to carbon fiber structural back-up coat 4 Glass fibre reinforced plastic structure layer 3, because fiberglass has larger thermal coefficient of expansion (fiberglass thermal coefficient of expansion:2.7~7.2 × 10-6/ DEG C), and carbon fiber has very small thermal coefficient of expansion (the carbon fiber thermal coefficient of expansion:0.7×10-6/ DEG C) characteristic, it is fine by carbon Dimension fabric reinforcing layer 4 is reinforced, in thermal spraying (Thermal Spray) or cold spraying (Gas Dynamic Spray/Gas Daynamic Cold Spray) (hereinafter referred to as:Spraying) when glass fibre reinforced plastic structure layer 3 by carbon fiber structural back-up coat 4 reinforcing Compressing, temperature can only inwardly be expanded when raising, and its dilatancy amount is absorbed by elastomer layer 2.The thermal coefficient of expansion pole of carbon fiber It is small, it is adaptable to which that carbon fiber and metal make two kinds of materials combine well by spraying coating process, and metal bonding layer 5 has and made pottery again Porcelain well sprays the characteristics of combining.The characteristics of ceramics work top layer 6 has hard, wear-resisting as working lining.
A kind of manufacture method of combined sleeve is provided below, comprises the following steps:
(1) jacket layer 1 in coiling fiberglass:By die mandrel coiling glass fibre cotton yarn tape, its cotton yarn tape around controlling angle root Determined according to sleeve diameter size, the 0.7~1.7mm of one-sided thickness of jacket layer 1 in fiberglass, and carry out curing process.
(2) coiling elastomer layer 2:The outer wrap elastomeric material of jacket layer 1 formation elastomer layer 2 in fiberglass after hardening, 1~2mm of elastomer layer one-sided thickness.
(3) coiling glass fibre reinforced plastic structure layer 3:In the outer coiling glass fiber tape of elastomer layer 2 or glass fiber formation glass Glass steel structural layer 3, depending on its coiling thickness is according to roller diameter size.
(4) coiling carbon fiber structural back-up coat 4:Add in the outer coiling carbon fiber formation carbon fiber structural of glass fibre reinforced plastic structure layer 3 One of Gu layer 4, the one-sided thickness of carbon fiber structural back-up coat 4 is determined according to sleeve diameter and length, and it is acted on:Strengthen tube-in-tube structure Rigidity and intensity, the two of effect:Because the carbon fiber thermal coefficient of expansion is minimum, with the preferable associativity of spraying metal materials.
(5) spray metal binder course 5:In the trypsin method point molten metal of carbon fiber structural back-up coat 4 formation metal bonding layer 5。
(6) ceramic coated work top layer 6:Ceramics work top layer 6, spraying are formed in the trypsin method ceramic powder of metal bonding layer 5 Material be oxide ceramics (for example:Chromium oxide or aluminum oxide) or other alloy materials are (for example:Talide), ceramics The work one-sided thickness of top layer 6 is determined according to different product requirement.
(7) outer surface to combined sleeve polished, polishing.
A kind of band shaft sleeve using above-mentioned combined sleeve as shown in Figure 5 and Figure 6, including sleeve plug 9, cover tube filler Rod 9 includes the roller support 902 of roller 901 and the left and right sides.It is provided with and middle cavity in the roller support 902 of one side of sleeve plug 9 The outlet passageway connected with middle cavity is provided with inside the air admission hole 903 of connection, the roller support 902 of another side of sleeve plug 9 904, the outlet passageway 904 inside the venthole 905 of some inside and outside insertions, roller support 902 is provided with roller 901 and passes through roller 901 On venthole 905 be in communication with the outside.Combined sleeve gapless is fitted tightly over the outer surface of roller 901 of sleeve plug 9.It is compound The outer surface of sleeve can carve floral designs or regular ink cell using laser carving (erosion), form printing roller or quantitative transmission oil The tape spool printing sleeve or tape spool reticulate pattern rolle rsleeve of ink (or quantitatively various coating mediums such as transmission sizing material).
A kind of manufacture method with shaft sleeve is provided below, comprises the following steps:
(1) compressed air is passed through into sleeve plug 9 by air admission hole 903 so that the inwall expansion of combined sleeve, is combined Sleeve set is on sleeve plug 9;
(2) venting compressed air, gapless is fitted tightly over the roller 901 of sleeve plug 9 after the inside resilience of combined sleeve Outer surface forms integrative-structure.

Claims (8)

1. a kind of combined sleeve, the combined sleeve is in hollow cylindrical, it is characterised in that:The combined sleeve is from the inside to the outside successively For jacket layer in fiberglass (1), elastomer layer (2), glass fibre reinforced plastic structure layer (3), carbon fiber structural back-up coat (4), metal bonding layer (5) and ceramics work top layer (6).
2. a kind of manufacture method of the combined sleeve described in claim 1, comprises the following steps:
(1) jacket layer (1) in coiling fiberglass:By die mandrel coiling glass fibre cotton yarn tape and solidify, jacket layer (1) in fiberglass 0.7~1.7mm of one-sided thickness;
(2) coiling elastomer layer (2):Jacket layer (1) outer wrap elastomeric material formation elastomer layer in fiberglass after hardening (2), 1~2mm of elastomer layer one-sided thickness;
(3) coiling glass fibre reinforced plastic structure layer (3):In the outer coiling glass fiber tape of elastomer layer (2) or glass fiber formation glass Glass steel structural layer (3);
(4) coiling carbon fiber structural back-up coat (4):Add in the outer coiling carbon fiber formation carbon fiber structural of glass fibre reinforced plastic structure layer (3) Gu layer (4);
(5) spray metal binder course (5):In carbon fiber structural back-up coat (4) trypsin method point molten metal formation metal bonding layer (5);
(6) ceramic coated work top layer (6):Ceramics work top layer (6) is formed in metal bonding layer (5) trypsin method ceramic powder;
(7) outer surface to combined sleeve polished, polishing.
3. a kind of manufacture method of combined sleeve according to claim 2, it is characterised in that:The spraying of the step (6) Material is oxide ceramics or alloy.
4. a kind of manufacture method of combined sleeve according to claim 3, it is characterised in that:The oxide ceramics is oxygen Change chromium or aluminum oxide.
5. a kind of manufacture method of combined sleeve according to claim 3, it is characterised in that:The alloy is that tungsten carbide is hard Matter alloy.
6. a kind of band shaft sleeve of the combined sleeve described in usage right requirement 1, including sleeve plug (9), the sleeve plug (9) the roller support (902) of roller (901) and the left and right sides is included, it is characterised in that:One side of the sleeve plug (9) The air admission hole (903) connected with middle cavity, the roller support of another side of the sleeve plug (9) are provided with roller support (902) (902) internal be provided with is provided with going out for some inside and outside insertions on the outlet passageway (904) connected with middle cavity, the roller (901) Stomata (905), the internal outlet passageway (904) of the roller support (902) passes through the venthole (905) on roller (901) and the external world Connection, the combined sleeve gapless is fitted tightly over roller (901) outer surface of sleeve plug (9).
7. a kind of band shaft sleeve according to claim 4, it is characterised in that:The outer surface of the combined sleeve passes through laser Printing sleeve is made in carved pattern pattern.
8. the manufacture method with shaft sleeve described in a kind of claim 4, comprises the following steps:
(1) compressed air is passed through into sleeve plug (9) by air admission hole (903) so that the inwall expansion of combined sleeve, is combined Sleeve set is on sleeve plug (9);
(2) venting compressed air, gapless is fitted tightly over the roller (901) of sleeve plug (9) after the inside resilience of combined sleeve Outer surface forms integrative-structure.
CN201710141267.6A 2017-03-10 2017-03-10 A kind of combined sleeve and manufacture method and with shaft sleeve and manufacture method Pending CN107009687A (en)

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CN109049912A (en) * 2018-09-26 2018-12-21 澳科利高新技术(无锡)有限公司 Honeycomb composite roll and its processing method
CN109049946A (en) * 2018-09-26 2018-12-21 澳科利高新技术(无锡)有限公司 Paste version sleeve and its processing method and patch version roller and its handling method
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CN112248638A (en) * 2020-10-30 2021-01-22 绍兴万印新材料科技有限公司 Processing method of carbon fiber sleeve anilox roller
CN113217305A (en) * 2021-05-17 2021-08-06 广州赛特新能源科技发展有限公司 Composite shaft of wind driven generator and wind driven generator
CN113217305B (en) * 2021-05-17 2022-05-13 广州赛特新能源科技发展有限公司 Composite shaft of wind driven generator and wind driven generator

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