CN103015107B - Fuzzing roller rolled by carbon fiber composite material in two-step method - Google Patents

Fuzzing roller rolled by carbon fiber composite material in two-step method Download PDF

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Publication number
CN103015107B
CN103015107B CN201210584826.8A CN201210584826A CN103015107B CN 103015107 B CN103015107 B CN 103015107B CN 201210584826 A CN201210584826 A CN 201210584826A CN 103015107 B CN103015107 B CN 103015107B
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China
Prior art keywords
carbon fiber
fuzzing roller
carbon fibre
inner lining
fuzzing
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CN201210584826.8A
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Chinese (zh)
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CN103015107A (en
Inventor
张国良
徐存新
徐艳
许太尚
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Changzhou Shenying Carbon Fiber Composites Co ltd
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Changzhou Shenying Carbon Fiber Composites Co ltd
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Abstract

The invention discloses a fuzzing roller rolled by a carbon fiber composite material in a two-step method. The fuzzing roller comprises a roller body of the fuzzing roller and shaft heads, wherein the shaft heads are arranged at the two ends of the roller body. A preparation method for the fuzzing roller comprises the following steps of: firstly, winding a carbon fiber preimpregnated cloth on a designed mould core rod to make a carbon fiber inner lining tube for later use; coating an adhesive in adhesion sections of the shaft heads; inserting the adhesion sections into the carbon fiber inner lining tube for adhering; and finally winding the carbon fiber preimpregnated cloth again by using the carbon fiber inner lining tube as a core rod and covering reinforcing shaft shoulders of the shaft heads into the carbon fiber inner lining tube at the same time to perform the steps of curing coarse processing, refine processing and coating to finally prepare the fuzzing roller serving as a finished product. The fuzzing roller is light in weight, and good in linearity degree, fatigue resistance and rigidity, so that the binding of the carbon fibers and resin is high, and the compactness is high; and because the binding strength of the fuzzing roller is greatly higher than that manufactured in a one-step method, and the service life of the fuzzing roller is prolonged. The carbon fiber composite material and the metal shaft heads are adhered by coating for twice, so that a contact surface of a carbon fiber tubular wall and the metal shaft heads is enhanced, the adhesion is firm, and the integral strength of the fuzzing roller of the carbon fiber composite material is greatly improved.

Description

A kind of two-step method carbon fibre composite rolls fuzzing roller
Technical field
The present invention relates to a kind of textile machine fuzzing roller, particularly a kind of two-step method carbon fibre composite rolls fuzzing roller.
Background technology
In the production process of textiles, plain cloth is by fluffing process, and can reach desired plush effect, thus obtain the weaving face fabric of cold-proof comfort, this kind of fabric is the first-selection of cold-proof underwear, outdoor clothes, sportswear.Therefore, client constantly proposes higher requirement to the hairy effect of high speed raising machine and fluffing efficiency, and is constantly improving as the fuzzing roller of raising machine key component simultaneously.
Raising machine is developed so far, and fuzzing roller is regenerated through constantly updating, and now widely used fuzzing roller is steel fuzzing roller, and it still exists many deficiencies: 1, steel fuzzing roller is from great, thus it is large to cause equipment to consume energy, and cost of transportation is high.When needs improve raising machine rotating speed further, need to improve constantly steel fuzzing roller wall thickness to meet higher rigid demand, therefore, further increase equipment self-weight, energy loss is more serious; 2, steel fuzzing roller fatigue resistance is bad, and due to the ductility of metal, along with raising machine runs up, steel fuzzing roller can build up deformation until be badly deformed and cannot use.
Summary of the invention
The technical problem to be solved in the present invention is for the deficiencies in the prior art, proposes that a kind of quality is light, linearity good, the two-step method carbon fibre composite of antifatigue, good rigidly rolls fuzzing roller.
The technical problem to be solved in the present invention is achieved through the following technical solutions, and a kind of two-step method carbon fibre composite rolls fuzzing roller, comprises the roll body of fuzzing roller and is contained in the spindle nose at roll body two ends, being characterized in:
(1) first, carry out first time Lay up design, first on the die mandrel designed, be wound around carbon fibre initial rinse fabric, after reaching laying requirement, then put into solidification case and solidify, the demoulding after cooling, makes carbon fibre inner lining pipe for subsequent use;
(2) spindle nose described in comprises anterior and bonding section of being plugged in carbon fibre inner lining pipe of spindle nose, the reinforcement shaft shoulder is provided with between spindle nose front portion is with bonding section, being processed with at the outer surface of bonding section and being convenient to bonding groove, glueing joint inserting in carbon fibre inner lining pipe after bonding section of coated with adhesive;
(3) carry out second time Lay up design, using carbon fibre inner lining pipe as plug, then be wound around carbon fibre initial rinse fabric, in the reinforcement shaft shoulder of spindle nose being wrapped in, after reaching designing requirement simultaneously, put into solidification case and solidify, naturally through roughing-fine finishining-application after cooling, finished product fuzzing roller is finally made.
The technical problem to be solved in the present invention can also be come to realize further by the following technical programs, and the outer surface groove of described bonding section is screw-like channels.
Compared with prior art, this fuzzing roller is by two-step method circumvolution, and not only better, density is higher, and intensity also greatly exceed one-step method, extends the life-span of fuzzing roller for carbon fiber and resin-bonded in the present invention.And carbon fibre composite and metal spindle nose are coated bonding by twice, which not only adds the gel content of bonding section, and also increase the contact surface of carbon fiber tube wall and metal spindle nose, bonding more firm, substantially increase the bulk strength of CFC-based raising roller, thus solve a carbon fibre composite difficult problem loosely bonding with metal material.It is more light than steel fuzzing roller that two-step method carbon fibre composite rolls fuzzing roller, and therefore equipment energy consumption reduces greatly, and equipment rotating speed then can improve further, thus enhances productivity, and meets the active demand of client; It is splendid that two-step method carbon fibre composite rolls fuzzing roller anti-fatigue performance, and have high rigidity, not easily produces plastic deformation, therefore longer service life, saves equipment maintenance cost; Two-step method carbon fibre composite rolls fuzzing roller and compares one-step method carbon fibre composite emerging in recent years and roll fuzzing roller, and spindle nose adhesive strength is higher, can meet higher speed demand.
Accompanying drawing explanation
Fig. 1 is structure diagram of the present invention.
Detailed description of the invention
A kind of two-step method carbon fibre composite rolls fuzzing roller, comprises the roll body of fuzzing roller and is contained in the spindle nose at roll body two ends.
(1) first, carry out first time Lay up design, first on the die mandrel designed, be wound around carbon fibre initial rinse fabric, after reaching the thickness of laying requirement, then put into solidification case and solidify, the demoulding after cooling, makes carbon fibre inner lining pipe for subsequent use.
(2) spindle nose described in comprises anterior and bonding section of being plugged in carbon fibre inner lining pipe of spindle nose, the reinforcement shaft shoulder is provided with between spindle nose front portion is with bonding section, be processed with at the outer surface of bonding section and be convenient to bonding groove, glueing joint inserting in carbon fibre inner lining pipe after bonding section of coated with adhesive, strengthening the end that the shaft shoulder gets lodged in carbon fibre inner lining pipe.The outer surface groove of described bonding section is the special-shaped slot of screw-like channels or milling.Which not only adds the gel content in bonding section of spindle nose, also increase the contact surface of carbon fiber pipe and metal spindle nose, thus substantially increase the bonding capacity of carbon fibre composite and metal material.
(3) second time Lay up design is carried out, using carbon fibre inner lining pipe as plug, be wound around carbon fibre initial rinse fabric again, in the reinforcement shaft shoulder of spindle nose being wrapped in simultaneously, after reaching the thickness of designing requirement, put into solidification case to solidify, through roughing-fine finishining-application after naturally cooling, finally make finished product fuzzing roller.

Claims (2)

1. two-step method carbon fibre composite rolls a fuzzing roller, comprises the roll body of fuzzing roller and is contained in the spindle nose at roll body two ends, it is characterized in that:
(1) first, carry out first time Lay up design, first on the die mandrel designed, be wound around carbon fibre initial rinse fabric, after reaching the thickness of laying requirement, then put into solidification case and solidify, the demoulding after cooling, makes carbon fibre inner lining pipe for subsequent use;
(2) spindle nose described in comprises anterior and bonding section of being plugged in carbon fibre inner lining pipe of spindle nose, the reinforcement shaft shoulder is provided with between spindle nose front portion is with bonding section, being processed with at the outer surface of bonding section and being convenient to bonding groove, glueing joint inserting in carbon fibre inner lining pipe after bonding section of coated with adhesive;
(3) second time Lay up design is carried out, using carbon fibre inner lining pipe as plug, be wound around carbon fibre initial rinse fabric again, in the reinforcement shaft shoulder of spindle nose being wrapped in simultaneously, after reaching the thickness of designing requirement, put into solidification case to solidify, through roughing-fine finishining-application after naturally cooling, finally make finished product fuzzing roller.
2. two-step method carbon fibre composite according to claim 1 rolls fuzzing roller, it is characterized in that: the outer surface groove of described bonding section is screw-like channels.
CN201210584826.8A 2012-12-31 2012-12-31 Fuzzing roller rolled by carbon fiber composite material in two-step method Active CN103015107B (en)

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Application Number Priority Date Filing Date Title
CN201210584826.8A CN103015107B (en) 2012-12-31 2012-12-31 Fuzzing roller rolled by carbon fiber composite material in two-step method

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CN103015107B true CN103015107B (en) 2015-07-01

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109572023A (en) * 2018-08-20 2019-04-05 无锡智上新材料科技有限公司 A kind of preparation method and applications of carbon fiber roll shaft
CN112045124B (en) * 2020-08-28 2022-06-21 江阴南工锻造有限公司 Special core rod for cylinder barrel inner hole concave step and forming method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0593084A2 (en) * 1992-10-16 1994-04-20 OFFICINA MECCANICA DI CARU MARCO & C. Cylinders made of high speed rollers for raising machines, and process for making such rollers
CN2563177Y (en) * 2002-07-19 2003-07-30 连云港鹰游纺机有限责任公司 Teasing device for fabric
CN2795253Y (en) * 2005-05-16 2006-07-12 张琦 Horizontal combined rubbing machine
CN202017128U (en) * 2011-03-21 2011-10-26 连云港鹰游碳塑材料有限责任公司 Enhanced carbon fiber winding fuzzing roller

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0593084A2 (en) * 1992-10-16 1994-04-20 OFFICINA MECCANICA DI CARU MARCO & C. Cylinders made of high speed rollers for raising machines, and process for making such rollers
CN2563177Y (en) * 2002-07-19 2003-07-30 连云港鹰游纺机有限责任公司 Teasing device for fabric
CN2795253Y (en) * 2005-05-16 2006-07-12 张琦 Horizontal combined rubbing machine
CN202017128U (en) * 2011-03-21 2011-10-26 连云港鹰游碳塑材料有限责任公司 Enhanced carbon fiber winding fuzzing roller

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
2008中国国际纺织机械展览会暨ITMA亚洲展览会(ITMA ASIA+CITME2008)针织染整机械述评;徐英莲;《针织工业》;20081128(第11期);3-14 *
碳纤维复合材料在36辊起毛机中的应用;王娣; 迟玉斌;《江苏纺织 》;20111120(第11期);52-53,57 *

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