CN202368797U - 粉料自动装包机 - Google Patents
粉料自动装包机 Download PDFInfo
- Publication number
- CN202368797U CN202368797U CN2011205661271U CN201120566127U CN202368797U CN 202368797 U CN202368797 U CN 202368797U CN 2011205661271 U CN2011205661271 U CN 2011205661271U CN 201120566127 U CN201120566127 U CN 201120566127U CN 202368797 U CN202368797 U CN 202368797U
- Authority
- CN
- China
- Prior art keywords
- casing
- shell
- bag
- cylinder
- pressing plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 20
- 239000000843 powder Substances 0.000 title claims abstract description 13
- 238000003825 pressing Methods 0.000 claims abstract description 16
- 239000000428 dust Substances 0.000 claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 239000010959 steel Substances 0.000 claims abstract description 7
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound 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Abstract
粉料自动装包机，包括机壳、进料口、进料插板、挂袋筒、吸尘风机，其特征在于：机壳为封闭式方形柜桶，仅留前面一方用帘子隔阻；进料口在机壳上面中部与粉料仓出料口连接，并水平设置一出料插板，机壳内部上方设有一挂袋筒，挂袋筒外壁设有数个弹性钢球；复数组气缸分别装在机壳两侧，由空压机提供气源；气缸内的活塞杆外端设有压板，各压板对准包装袋的上、中、下部位；机壳后面设置有出风口，装有吸尘风机；机壳下部设有一皮带输送机，机壳上部设有电脑控制箱，控制各气缸、进料插板和皮带输送机的开启和关闭。该装包机大大改善工作环境，降低劳动强度，提高包装效率，实现灌装、压实、输出自动化。
Description
粉料自动装包机
技术领域
[0001] 本实用新型涉及一种粉料自动装包机，尤指一种统糠装包机。
背景技术 [0002] 装包机根据自动化程度分为：辅助装包机，半自动装包机和全自动装包机；根据包装产品不同可分为：水泥装包机、蘑菇装包机、饲料装包机、牛皮料装包机、面粉装包机等。但是全国各地大米加工厂的灌装统糠（稻壳粉）装包，现在仍是手工进行，将稀松的编织袋直接联结在粉料仓出糠口上，抽开插板放料，当灌满后，用脚踢手摇使糠料压紧，然后缝包，整个过程原始落后，缺点有三：一是环境污染重。糠料入袋时，袋口、袋表面都有大量粉尘扬出，用脚踢、手摇来抖紧物料又有粉尘扬出，严重污染环境，损害工人健康。二是劳动强度大。人力抽动插板，人力抓紧包装袋口，还要脚踢手摇，很费气力。三是劳动效率低。工作方式、劳动环境和劳动强度造成效率低，每分钟只能灌装I袋，一般每小时60袋左右。四是部分装包设备缺少压实物料、抽风除尘的功能，粉尘飞扬，物料未压紧，每个袋子装料少，效益差。检索中国专利文献，专利号03241325. 4公开了一种粉状物料装包机。它由进料斗、送料机构、机架、闸板开关机构、装袋架、称重控制器组成。送料机构的轴承座、筒体，通过螺栓固定在机架面板上，电动机与机架底部焊接的电机支架螺栓连接，送料机构筒体上螺栓连接进料斗，进料斗螺栓连接支臂，支臂上螺栓连接称重控制器，吊杆上与称重控制器、下与装袋架铰链连接，装袋架通过弹片和螺栓上连支臂、下接机架，闸板开关机构通过链轮、链条上接闸板轴组件，下连减速机构。送料机构主轴有三重密封，即在常用的迷宫密封、填料密封之间增加螺旋密封，闸板开关机构采用减速器以链传动的方式驱动闸板的开启与关闭，装袋架上的自动卸袋机构设有一专用牵引装置。可阻止粉料泄漏、结构紧凑、脱包及时可靠、减轻工人劳动强度。
实用新型内容
[0003] 本实用新型的目的是提供一种粉料自动装包机，改善粉料灌装环境，提高包装效率，实现灌装、压实、输出自动化。
[0004] 本实用新型的技术方案是：粉料自动装包机，包括机壳、进料口、进料插板、挂袋筒、吸尘风机，其特征在于：机壳为封闭式方形柜桶，仅留前面一方用帘子隔阻；进料口在机壳上面中部与粉料仓出料口连接，并水平设置一出料插板，机壳内部上方设有一挂袋筒，挂袋筒外壁设有数个弹性钢球；复数组气缸分别装在机壳两侧，由空压机提供气源；气缸内的活塞杆外端设有压板，各压板对准包装袋的上、中、下部位；机壳后面设置有出风口，装有吸尘风机；机壳上部设有电脑控制箱，控制各气缸、进料插板的启动和关闭。
[0005] 机壳两侧对称设有3组气缸，气缸活塞杆头部装有不同形状的压板，其中一对气缸用于将包装袋压紧在挂袋筒上；另两对气缸分步将包装袋中物料进行一级压实和二级压实。空气压缩机提供气源控制气缸。机壳后面的风机，可将机壳内飘浮粉尘抽出，并通过除尘布袋沉降，机壳下部摆放一台皮带输送机，一端在外，可将包装物输送到机壳外部。机壳上部有电控箱，设置的自动控制程序为：压紧包装袋一抽开插板一关闭插板一一级压实一二级压实一松开包装袋一输出包装物，全过程自动完成。
附图说明
[0006] 图I为装包机正面示意图；
[0007] 图2为装包机俯视示意图。
具体实施方式
[0008] 下面结合附图对本实用新型作详细说明：
[0009] 用钢板折边焊成700X650X 1200(长X宽X高）的机壳3，在机壳上部设置方形进料口 I和插板2,气缸17固定在机壳3后面上部,气缸活塞杆与插板2联接,机壳3内部上方固定一挂袋筒4，与进料口 I同心，挂袋筒外壁固定有钢球与弹簧钢丝组焊成弹性钢球5，一对气缸6装在机壳3两侧，中心对准挂袋筒4下部，压板7做成环状圆弧形，曲率与圆形挂袋筒4 一致。压板7上装有橡胶板等摩擦系数高的材料，压板7上装有与活塞杆平行的导向杆，通过机壳3上的圆孔伸向外部，以防压板7偏转。
[0010] 两对气缸8、10分别装在机壳3的两侧，每根活塞杆端部装有圆形压板9、11，压板上装有橡胶板，以防损坏包装袋。各压板分别对准包装袋的中下部位和中上部位。整机配置一台空气压缩机，为各气缸提供高压气源。
[0011] 平皮带输送机12长为2米左右，带宽38cm左右，一端摆放在机壳3内，另一端在机壳外，每次自动开机几秒钟，将包装物输出到外端后即停。
[0012] 抽风口开在机壳3后面中上部，与风机15联接，也可与企业大风网设备联接。风机出风口与除尘布袋或小型柜式除尘器16联接，抽出机壳3内的飘浮粉尘。
[0013] 机壳3上方一侧装有电脑控制箱14，设置的自动控制程序为：压紧包装袋一抽开插板一关闭插板一一级压实一二级压实一松开包装袋一输出包装物，全过程自动完成。
[0014] 操作步骤：在启动风机15和空压机气压达到O. 6-0. 9MPa后；
[0015] 第一步：人工将包装袋围挂在挂袋筒4上，靠钢球5弹力初步压住包装袋袋口，然后放手。
[0016] 第二步：人工启动电脑控制箱14按钮，程序运行过程为：启动一对气缸6(将包装袋袋口压紧）一启动气缸17 (将插板2抽开，放料）一松开气缸17 (将插板2关闭）一启动一对气缸10( —级压紧包装袋中下部，然后气缸松开，压板11退回，上部物料下沉，落入 袋中）一启动一对气缸8 ( 二级压紧包装袋中上部，然后气缸松开，压板9退回，物料全部入袋内，并留有缝包余地）一松开气缸6 (袋口脱离挂袋筒4，包装袋全部落压在皮带机12上）一启动平皮带输送机12 (包装物从机壳3内输出到皮带机12外部一端）一停机（一个控制过程完成停止，等待下一次启动）。
[0017] 第三步：人工缝封袋口后，用专用叉车移包堆放。
[0018] 本实用新型效果很好。一是环境大改善，没有粉尘污染；二是大大降低劳动强度，基本实现自动化；三是效率大提高，每小时可灌装120包以上统糠，提高工效一倍以上。
Claims (3)
1.粉料自动装包机，包括机壳[3]、进料口 [I]、进料插板[2]、挂袋筒[4]、吸尘风机[15]，其特征在于：机壳[3]为封闭式方形柜桶，仅留前面一方用帘子隔阻，进料口 [I]在机壳上面中部与粉料仓出料口连接，并设置一出料插板[2]，机壳内部上方设有一挂袋筒[4]，挂袋筒外壁设有数个弹性钢球[5];复数组气缸[6、8、10]分别装在机壳两侧，由空压机提供气源；气缸内的活塞杆外端设有弧形压板[7、9、11]，各压板对准包装袋的上、中、下部位；机壳后面设置有出风口，装有吸尘风机[15];机壳上部设有电脑控制箱[14]，控制各气缸、进料插板的开启和关闭。
2.根据权利要求I所述的粉料自动装包机，其特征是：机壳下部设有一皮带输送机[12]。
3.根据权利要求I所述的粉料自动装包机，其特征是：压板[7]为环状圆弧形，其曲率与圆形挂袋筒[4] 一致；压板[7]上装有橡胶板，压板上装有与活塞杆平行的导向杆，导向杆通过机壳上的圆孔伸向机壳外部。
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103507972A (zh) * | 2013-10-15 | 2014-01-15 | 安徽远鸿机械自动化有限公司 | 套膜振实机 |
| CN106428664A (zh) * | 2016-11-22 | 2017-02-22 | 无锡市麦杰自动化包装科技有限公司 | 松散物压实敦袋机构 |
| CN106494655A (zh) * | 2016-11-22 | 2017-03-15 | 无锡市麦杰自动化包装科技有限公司 | 坠落式包装袋敦实机构 |
| CN109174789A (zh) * | 2018-08-27 | 2019-01-11 | 浙江信基科技有限公司 | 一种钢球清洗装置 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103507972A (zh) * | 2013-10-15 | 2014-01-15 | 安徽远鸿机械自动化有限公司 | 套膜振实机 |
| CN106428664A (zh) * | 2016-11-22 | 2017-02-22 | 无锡市麦杰自动化包装科技有限公司 | 松散物压实敦袋机构 |
| CN106494655A (zh) * | 2016-11-22 | 2017-03-15 | 无锡市麦杰自动化包装科技有限公司 | 坠落式包装袋敦实机构 |
| CN109174789A (zh) * | 2018-08-27 | 2019-01-11 | 浙江信基科技有限公司 | 一种钢球清洗装置 |
| CN109174789B (zh) * | 2018-08-27 | 2021-02-19 | 浙江信基科技有限公司 | 一种钢球清洗装置 |
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