CN202363462U - Blue-light excitation TFT-LED array display substrate - Google Patents
Blue-light excitation TFT-LED array display substrate Download PDFInfo
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- CN202363462U CN202363462U CN2011204597210U CN201120459721U CN202363462U CN 202363462 U CN202363462 U CN 202363462U CN 2011204597210 U CN2011204597210 U CN 2011204597210U CN 201120459721 U CN201120459721 U CN 201120459721U CN 202363462 U CN202363462 U CN 202363462U
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Abstract
The utility model discloses a blue-light excitation TFT-LED array display substrate. By adopting semiconductor integration technique, a double-TFT and a blue-light LED light-emitting module are integrated on the same substrate. The white light emitting is realized through exciting fluorescent powder by blue light. And the blue-light excitation TFT-LED array display is realized by utilizing colorful membrane technology. The characteristics of the blue-light excitation TFT-LED array display substrate includes that a buffer layer and an N-type GaN layer together having integral structures are deposited on a large-area single crystal substrate. And a P-type GaN layer and a transparent electrode layer are separated into display arrays through an MOCVD technical blue LED light emitting layer, the P-type GaN layer and the transparent electrode layer on the N-type GaN layer. Two TET and a capacitor are integrated as a control circuit of the light emitting module on each separated light emitting array module. A fluorescent powder layer covers the upper surface of the array substrate. A colorful membrane substrate matching with the array substrate covers the upper surface of the fluorescent powder layer. Or the fluorescent powder layer and the colorful membrane substrate can be integrated together, and then the colorful membrane substrate can be covered on the array substrate directly. The blue-light excitation TFT-LED array display substrate in the utility model can overcome shortcomings of a prior LED and a prior LCD in a certain degree. The display quality and the display effect can be improved substantially. And a manufacturing method is compatible to a prior semiconductor technique, thereby facilitating industrialization.
Description
Technical field
The present invention relates to a kind of led array display base plate, relate in particular to a kind of blue-light excited TFT-LED array display substrate structure.
Background technology
The continuous improvement of Along with people's material and cultural life, people are also increasingly high to the requirement of Display Technique.Aspect development such as Display Technique is progressively little, in light weight towards panelized, volume, power consumptive province.Advantage has obtained development rapidly to LCD owing to having that volume is little, radiation is little and low in energy consumption etc., becomes the main flow of current Display Technique, in many applications, is progressively replacing traditional CRT Display Technique.But the response speed of LCD is relatively slow, also exists a lot of not enough in the color rendition.Along with the nineties in last century is the making success of the blue-ray LED of luminescent material with GaN, and it is white luminous that blue-ray LED excites yellow fluorescent powder to realize, this provides good basis for the LED color display technology.LED has the luminous efficiency height, color rendering is good and advantage such as energy savings, uses widely obtaining aspect the present large scale display.Present light-emitting diode display mainly is spliced by the monochromatic LED unit, has that power consumption is few, brightness is high, operating voltage is low, driving is simple, the life-span is long, response speed is fast and steady performance.But there are deficiencies such as resolution is low, color uniformity is poor, volume is big in the light-emitting diode display that the splicing form that adopts at present forms; The harmony of the different splicing parts of light-emitting diode display and consistency are difficult to guarantee; Cost of manufacture is higher relatively; High power device heat dissipation design difficulty is only applicable to problems such as large scale display, has limited further developing of splicing LED chromogenic device.
Summary of the invention
The invention provides a kind of blue-light excited TFT-LED array display base plate, it is made, and the light-emitting diode display resolution that obtains is high, volume is little, radiating effect is good, can realize very color and the small screen demonstration, and have the not available advantage of other display modes.
A kind of blue-light excited TFT-LED array display base plate provided by the invention comprises substrate, above substrate, is followed successively by resilient coating and n type GaN layer; On n type GaN layer is blue light-emitting layer, on blue light-emitting layer, is followed successively by p type GaN layer and transparent electrode layer; N type GaN layer, blue light-emitting layer, p type GaN layer and transparent electrode layer are formed display unit jointly, on display unit, are provided with the controlled area, between display unit, are provided with lead district; In the controlled area, be provided with by capacitor bottom crown and capacitor top crown, and be in the capacitor that insulating barrier constituted between them together; The work TFT that forms by work TFT grid, work TFT raceway groove, work TFT source electrode, work TFT drain electrode and intermediate insulating layer; And by controlling the control TFT that TFT grid, control TFT raceway groove, control TFT source electrode and control TFT drain electrode and intermediate insulating layer are formed; In lead district, be provided with n type GaN layer ground lead, work TFT source lead, control TFT source lead and control TFT grid lead; Wherein the capacitor bottom crown contacts with n type GaN layer, and n type GaN layer ground lead is connected with the capacitor bottom crown; The capacitor top crown is connected with work TFT grid and control TFT drain electrode respectively; Work TFT drain electrode is connected with transparent electrode layer; Work TFT source electrode is connected with work TFT source lead, and control TFT source electrode is connected with control TFT source lead, and control TFT grid is connected with control TFT grid lead; Insulating barrier is between each layer metal electrode and the different layers lead-in wire, and the passivation protection layer is arranged on controlled area and lead district; Above transparent electrode layer, cover phosphor powder layer, above phosphor powder layer, cover supporting color membrane substrates; It perhaps is the structure that phosphor powder layer and color membrane substrates become one.During concrete the making,, directly color membrane substrates is covered on the transparent electrode layer then the certain thickness phosphor powder layer of the inboard coating of the color cell of each color film.
Above array base palte, be coated with phosphor powder layer, the selection of phosphor material powder need be satisfied blue-ray LED and excite, the light that is sent through with the blue light colour mixture after obtain the requirement of white light.On phosphor powder layer, be coated with color membrane substrates, the requirement that color cell distribution on the color membrane substrates and light transmittance will meet the plain unit of colored display object, the size of color cell and shape need be complementary with the array element on the LED substrate.In addition; Also can integrate phosphor powder layer and color membrane substrates; At the certain thickness phosphor powder layer of the inboard coating of the color cell of each color film, directly color membrane substrates is covered on the array base palte then, thereby avoid phosphor powder layer directly is coated on the led array substrate.
Backing material can be sapphire single-crystal substrate or SiC single crystalline substrate.N type semiconductor layer and p type semiconductor layer are made up of the p type or the n type GaN epitaxial film of different levels of doping, and wherein the n type semiconductor layer can be mixed Si, and the p type semiconductor layer can be mixed Mg, Zn etc.
Blue light-emitting layer is formed light emitting array, and the blue light-emitting layer of each light emitting array is more than one deck.The luminescent layer of each light emitting array is the InGaN of individual layer or the InGaN layer and the GaN layer of multilayer, forms multiple quantum well layer.Transparent electrode layer is ITO, IZO or the kin transparent electrode material of growth in situ.
Capacitor bottom crown, top crown; Work TFT grid, work TFT drain electrode, work TFT source electrode; The material of control TFT grid, control TFT drain electrode, control TFT source electrode and various lead-in wires is the alloy of one or more compositions in the metals such as Mo, Au, Cu, Ag, Ni or Al, perhaps their collocation or combination.Insulating barrier and passivation protection layer can adopt SiO
x, SiN
xOr SiO
xN
yDeng insulating material.Work TFT raceway groove adopts amorphous silicon (a-Si), polysilicon (poly-Si) or monocrystalline silicon semi-conducting materials such as (Si) with control TFT channel layer.
Phosphor powder layer adopts yttrium-aluminium-garnet yellow-green fluorescence powder YAG:Ce
3+, or YAG:Ce
3+With tungstate red fluorescent powder SrWO
4: Eu
3+Collocation, or the blue-light excited light that is sent down through with the blue light colour mixture after obtain other fluorescent material of white light.
Color membrane substrates comprises red resin, green resin and blue resins, and other assemblies relevant with color film.
Blue light-emitting layer is formed light emitting array, and the luminescent layer of each light emitting array is the blue light-emitting layer InGaN of individual layer or the InGaN layer and the GaN layer of multilayer, forms the multiple quantum well layer blue light-emitting layer.
N type GaN layer, blue light-emitting layer and p type GaN layer adopt MOCVD (metallo-organic compound gas deposition) technology, perhaps adopt the preparation of MBE (molecular beam epitaxy) method.
Adopt method growth transparent electrode layer, metal level I, metal level II, metal level
and the metal level IV of magnetron sputtering or electron beam evaporation; Insulating barrier, a-Si active layer and passivation protection layer adopt PECVD (plasma enhanced chemical vapor deposition) method to deposit, and the active layer of polysilicon or monocrystalline silicon need adopt the more complicated technology growth of ratio PECVD that combines with heat treatment phase.
Resilient coating and n type GaN layer that the present invention adopts mocvd method on the large tracts of land single crystalline substrate, to deposit to have complete structure equally; And on n type GaN layer through MOCVD technology growth blue led luminescent layer; The preparation of p type GaN layer and transparent electrode layer; The utilization lithographic technique is separated into array of display with blue light-emitting layer, p type GaN layer and transparent electrode layer, on the light emitting array unit that each isolates out through integrated two TFT and capacitor control circuit as this luminescence unit.Therefore the volume of each pixel luminescence unit can be little more a lot of than the single led luminescence unit of existing LED large scale display, and the pixel unit sizableness with present LCD shows can improve the resolution of demonstration greatly, thereby can improve display quality greatly.In addition, n type GaN layer is an en-block construction, on n type GaN layer, connects metal lead wire, in lead district metal lead wire is arranged also, thereby can improve the heat dissipation problem of product greatly.Production technology and existing semiconductor technology are compatible, and when being easy to extensive industrialization, properties of product increase substantially.
The operation principle of the blue-light excited TFT-LED array of the present invention display base plate is: TFT-LED color array display base plate comprises a capacitor, a work TFT and a control TFT; Work TFT source electrode is connected with driving power through work TFT source lead; Control TFT grid is connected with sweep signal through control TFT grid lead; Control TFT source electrode is connected with data-signal through control TFT source lead; The capacitor infrabasal plate is connected with n type layer with LED, and is connected with ground lead; When control TFT grid lead had sweep signal, control TFT was in opening, and data-signal is sent to work TFT grid through control TFT source electrode, and was the capacitor charging.The outer driving voltage of supposing work TFT is constant, and works in the above non-saturated region of cut-ff voltage, and the size of work TFT drain current is by the decision of work TFT grid voltage; When control TFT grid lead does not have sweep signal; Control TFT is in cut-off state; The electric charge that is stored in the capacitor still can be kept the voltage of work TFT grid and keep constant; The work TFT of making is in opening, has so just guaranteed in entire frame in the cycle, and LED has constant electric current to be passed through.This circuit is through the voltage of the voltage data signal change work TFT grid on the control TFT source lead, and control flows is crossed the electric current of work TFT, thereby has controlled the electric current that flows through LED, reaches the purpose of control LED luminosity.
Owing to adopted above-mentioned technical scheme; Compared with prior art; The present invention adopts a kind of new way; Adopt the semiconductor integrated technique, luminescence unit (LED unit) and luminous control unit (TFT unit) are integrated on the underlay substrate complete on the same substrate jointly, thereby constitute the array of display substrate.According to the needs that show, the state of each luminescence unit is controlled by corresponding control unit with it, and promptly the on off state of each array light-emitting unit can be regulated through the control unit that is connected with circuit with bright degree (gray scale).In order to realize colored the demonstration, the high-quality fluorescent material that at first outside the blue-light LED chip array, applies suitable kind is (like yttrium-aluminium-garnet yellow-green fluorescence powder YAG:Ce
3+, or YAG:Ce
3+With tungstate red fluorescent powder SrWO
4: Eu
3+Collocation), thus realize white luminous after the blue-light excited fluorescent material colour mixture of sending through LED.It is luminous that the blue light (centre wavelength roughly is positioned at about 450-480nm) that InGaN blue-light LED chip unit sends is used for excitated fluorescent powder, and the green-yellow light that fluorescent material sends is (like YAG:Ce
3+, the about 550nm of centre wavelength) and ruddiness (like SrWO
4: Eu
3+, the about 613nm of centre wavelength) and send out residue blue light formation white light with LED.On white luminous basis, through matching, select color film (Color Filter) substrate corresponding, thereby white light is reduced into the needed Red of demonstration with the led array substrate with color membrane technology.The requirement that color cell distribution on the color membrane substrates and light transmittance will meet the plain unit of colored display object.Under the cooperation of control unit, thereby realize colored the demonstration.The light-emitting diode display resolution of making like this is high, volume is little, radiating effect is good; Can realize very color and the small screen demonstration; Be suitable for environment such as family and office, can have effectively overcome the deficiency of existing splicing light-emitting diode display and TFT-LCD, and have the not available advantage of other display modes.Preparation method of the present invention and conventional semiconductor process compatible, when being easy to extensive industrialization, properties of product increase substantially simultaneously.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is sapphire Al
2O
3(0001) sectional view behind epitaxial growth buffer and the n-GaN layer on the face substrate;
Fig. 3 is the sectional view behind the growth blue light-emitting layer on the n-GaN layer;
Fig. 4 is the sectional view behind growth p-GaN layer on the blue light-emitting layer;
Fig. 5 is the sectional view after growth transparency electrode on the p-GaN layer;
Fig. 6 is the plane graph after etching on Fig. 5 basis forms controlled area and lead district;
Fig. 7 is the sectional view in corresponding A among Fig. 6-A cross section;
Fig. 8 is the plane graph that depositing metal layers
back etching forms capacitor bottom crown and n type GaN layer ground lead;
Fig. 9 is the sectional view in corresponding A among Fig. 8-A cross section;
After Figure 10 is depositing metal layers
; Etching forms capacitor top crown, the work TFT grid that is connected with the capacitor top crown and control TFT grid, and the plane graph after forming control TFT grid lead on the lead district;
Figure 11 is the sectional view in corresponding A among Figure 10-A cross section;
Figure 12 carries out photoetching and etching for depositing the a-Si active layer, forms work TFT raceway groove and control TFT raceway groove, and the plane graph after forming the terminal via hole of work TFT grid lead on the gate insulation layer;
Figure 13 is the sectional view in corresponding A among Figure 12-A cross section;
Figure 14 is the sectional view in corresponding B-B cross section among Figure 12;
Figure 15 is the sectional view in corresponding C-C cross section among Figure 12;
Figure 16 is the depositing metal layers III, and carries out photoetching and etching, the plane graph after source, drain electrode and the control TFT source lead of the source of formation work TFT, drain electrode, control TFT;
Figure 17 is the sectional view in middle corresponding A-A cross section of Figure 16;
Figure 18 is the sectional view in the middle corresponding B-B cross section of Figure 16;
Figure 19 is the sectional view in the middle corresponding C-C cross section of Figure 16;
Figure 20 is the depositing metal layers IV, carries out photoetching and etching, forms the plane graph of work TFT source lead;
Figure 21 is the plane graph behind the growth passivation protection layer;
Figure 22 is the sectional view in corresponding A among Figure 21-A cross section;
Figure 23 is the sectional view in corresponding B-B cross section among Figure 21;
Figure 24 is the sectional view in corresponding C-C cross section among Figure 21.
Reference numeral
1, substrate;
2, resilient coating;
3, n type GaN layer;
4, luminescent layer;
5, p type GaN layer;
6, transparent electrode layer;
7, controlled area;
8, lead district;
9, luminous zone;
10, capacitor bottom crown;
11, n electrode grounding lead-in wire;
12, capacitor top crown;
13, work TFT grid;
14, work TFT grid lead;
15, control TFT grid;
16, control TFT grid lead;
17, work TFT raceway groove;
18, control TFT raceway groove;
19, control TFT source electrode;
20, control TFT source lead;
21, control TFT drain electrode;
22, work TFT source electrode;
23, work TFT drain electrode;
24, work TFT source lead;
25, insulating barrier;
26, passivation protection layer.
Embodiment
A kind of blue-light excited TFT-LED array display substrate structure of the present invention is shown in figure 24, above substrate 1, is followed successively by resilient coating 2 and n type GaN layer 3; On n type GaN layer 3 is blue light-emitting layer 4, on blue light-emitting layer, is followed successively by p type GaN layer 5 and transparent electrode layer 6.N type GaN layer 3, blue light-emitting layer 4, p type GaN layer 5 and the transparent electrode layer 6 common display units of forming are provided with controlled area 7 on display unit, between display unit, be provided with lead district 8.In controlled area 7, be provided with by capacitor bottom crown 10 and capacitor top crown 12, and be in the capacitor that the insulating barrier 25 of bottom crown between them constituted together.The work TFT that forms by work TFT grid 13, work TFT raceway groove 17, work TFT source electrode 22, work TFT drain electrode 23 and intermediate insulating layer 25; And by controlling the control TFT that TFT grid 15, control TFT raceway groove 18, control TFT source electrode 19 and control TFT drain electrode 21 and intermediate insulating layer 25 are formed.In lead district, be provided with n type GaN layer ground lead 11, work TFT source lead 24, control TFT source lead 20 and control TFT grid lead 16.Wherein capacitor bottom crown 10 well contacts with n type GaN layer 3, and ground lead 11 is the extension of capacitor bottom crown 10; Capacitor top crown 12 is connected with work TFT grid 13 and control TFT drain electrode 21 respectively; Work TFT drain electrode 23 is connected with transparent electrode layer 6; Work TFT source electrode 22 is connected with work TFT source lead 24; Control TFT source electrode 19 is connected with control TFT source lead 20, and control TFT grid 15 is connected with control TFT grid lead 16.Between each layer metal electrode and different layers lead-in wire, insulating barrier 25 is arranged, on controlled area 7 and lead district 8, passivation protection layer 26 is arranged.Above array base palte, cover phosphor powder layer, above phosphor powder layer, cover and the supporting color membrane substrates of array base palte.(perhaps can integrate phosphor powder layer and color membrane substrates; At the certain thickness phosphor powder layer of the inboard coating of the color cell of each color film; Directly color membrane substrates is covered on the array base palte then, thereby avoid phosphor powder layer directly is coated on the led array substrate.)
The gallium source of MOCVD method is TMGa (trimethyl gallium) among the present invention, and nitrogenous source is NH
3(ammonia), indium source are TMIn (trimethyl indium), and the aluminium source is TMAl (trimethyl aluminium), and the magnesium source is that TMMg (trimethyl magnesium), silicon source are SiH
4(silane).
Below be the manufacturing approach of the blue-light excited TFT-LED array of this embodiment display base plate, it comprises following key step:
Step 2, under 600 ℃ condition; Growth thickness is the GaN layer of 50nm on n type GaN layer 3, at 550 ℃ of following growth thickness blue-ray LED luminescent layer that is 5nm, at 600 ℃ of following growth thickness GaN layer that is 60nm; At 650 ℃ of following growth thickness blue-ray LED luminescent layer that is 5nm; Repeat above step 5-6 time, promptly formed the blue-ray LED luminescent layer 4 of multi-quantum pit structure, as shown in Figure 3;
Step 5, on ITO, apply photoresist, through exposure with develop, expose the controlled area 7 and the lead district 8 that need etching; The wet then etching of carrying out of carving and do the method that combines quarter, etching depth should guarantee that n type GaN layer 2 is exposed, but can not n type GaN layer 2 be penetrated; After being etched the zone form controlled area 7 and lead district 8; The zone that is not etched then forms the luminous zone, and they form array of display jointly, like Fig. 6, shown in Figure 7;
According to above-mentioned steps and technology, can obtain blue-light excited TFT-LED array display base plate than good quality.
The above content of the present invention; Only provided and realized a kind of embodiment of the present invention; But shape, the thickness of the each several part structure in this scheme, and process conditions can change, to control LED luminous but this change does not break away from double T FT structure; And form white light and cooperate color film to satisfy the thought and the category of display requirement through blue-light excited fluorescent material, all changes that those skilled in the art oneself are understood should be included in the described claim scope.
Claims (2)
1. a blue-light excited TFT-LED array display base plate is characterized in that: be followed successively by resilient coating (2) and n type GaN layer (3) in substrate (1) top; Go up to blue light-emitting layer (4) at n type GaN layer (3), on blue light-emitting layer, be followed successively by p type GaN layer (5) and transparent electrode layer (6); N type GaN layer (3), blue light-emitting layer (4), p type GaN layer (5) and transparent electrode layer (6) are formed display unit jointly, on display unit, are provided with controlled area (7), between display unit, are provided with lead district (8); In controlled area (7), be provided with by capacitor bottom crown (10) and capacitor top crown (12), and be in the capacitor that the insulating barrier (25) between them is constituted together; The work TFT that forms by work TFT grid (13), work TFT raceway groove (17), work TFT source electrode (22), work TFT drain electrode (23) and intermediate insulating layer (25); And by controlling the control TFT that TFT grid (15), control TFT raceway groove (18), control TFT source electrode (19) and control TFT drain electrode (21) and intermediate insulating layer (25) are formed; In lead district, be provided with n type GaN layer ground lead (11), work TFT source lead (24), control TFT source lead (20) and control TFT grid lead (16); Wherein capacitor bottom crown (10) contacts with n type GaN layer (3), and n type GaN layer ground lead (11) (11) is connected with capacitor bottom crown (10); Capacitor top crown (12) is connected with work TFT grid (13) and control TFT drain electrode (21) respectively; Work TFT drain electrode (23) is connected with transparent electrode layer (6); Work TFT source electrode (22) is connected with work TFT source lead (24); Control TFT source electrode (19) is connected with control TFT source lead (20), and control TFT grid (15) is connected with control TFT grid lead (16); Insulating barrier (25) is between each layer metal electrode and the different layers lead-in wire, on controlled area (7) and lead district (8), passivation protection layer (26) is arranged; Cover phosphor powder layer in transparent electrode layer (6) top, above phosphor powder layer, cover supporting color membrane substrates; Perhaps be phosphor powder layer and the color membrane substrates structure that becomes one.
2. blue-light excited TFT-LED array display base plate according to claim 1 is characterized in that: blue light-emitting layer (4) is formed light emitting array, and the blue light-emitting layer of each light emitting array (4) is more than one deck.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102437170A (en) * | 2011-11-18 | 2012-05-02 | 贵州大学 | Blue-light-excited TFT (thin film transistor)-LED (light emitting diode) array display substrate and manufacturing method thereof |
-
2011
- 2011-11-18 CN CN2011204597210U patent/CN202363462U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102437170A (en) * | 2011-11-18 | 2012-05-02 | 贵州大学 | Blue-light-excited TFT (thin film transistor)-LED (light emitting diode) array display substrate and manufacturing method thereof |
CN102437170B (en) * | 2011-11-18 | 2014-03-26 | 贵州大学 | Blue-light-excited TFT (thin film transistor)-LED (light emitting diode) array display substrate and manufacturing method thereof |
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