CN202356230U - high melting point metal arc spraying robot - Google Patents

high melting point metal arc spraying robot Download PDF

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Publication number
CN202356230U
CN202356230U CN2011205057737U CN201120505773U CN202356230U CN 202356230 U CN202356230 U CN 202356230U CN 2011205057737 U CN2011205057737 U CN 2011205057737U CN 201120505773 U CN201120505773 U CN 201120505773U CN 202356230 U CN202356230 U CN 202356230U
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freedom
degree
turning cylinder
platform
control computer
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CN2011205057737U
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王胜
李长河
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Qingdao University of Technology
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Qingdao University of Technology
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Abstract

The utility model discloses a high melting point metal electric arc spraying robot, it is rational in infrastructure, convenient to use, and the modularization degree is high, and is with low costs. The device mainly comprises a device body, a six-degree-of-freedom parallel platform, a three-degree-of-freedom oscillating head, a female die heating device and a control computer; the device comprises a device body, a base, a movable platform, a female die heating device, a female die, a three-degree-of-freedom swing head and a three-degree-of-freedom swing head, wherein the base of the device body is provided with the six-degree-of-freedom parallel platform for clamping the female; the six-freedom-degree parallel platform, the three-freedom-degree swinging head and the female die heating device are all connected with a control computer. The spraying device not only can realize the spraying operation of the female die matrix with any complex curved surface, but also can realize the spraying processing of the large female die matrix, in particular to the large automobile covering part matrix, and has obvious economic and social effects.

Description

The high-melting metal arc spraying robot
Technical field
The utility model relates to the manufacturing equipment of the fast mould shell in the advanced manufacturing field, particularly a kind of high-melting metal arc spraying robot.
Background technology
The metal arc spraying rapid die-manufacturing technology is a kind of mold making technology based on " duplicating "; It with a mock-up (or being called prototype) as master mold; With electric arc is thermal source,, and makes its injection, is deposited on the master mold surface the atomizing of the metal material of molten condition through high velocity air; Form certain thickness compact metal shell, i.e. the mould shell.The mould shell has accurately copied the shape of prototype, has obtained required mold cavity, after accomplishing aftertreatment technologys such as reinforcement, the demoulding, polishing, can accomplish the quick manufacturing of mould.The manufacturing of electric arc spraying mould generally no longer needs additional machining after accomplishing, and just can directly be used for being shaped making.Also can carry out the numerical control fine finishining of few cutting output according to actual conditions and needs, therefore, the electric arc spraying mold making technology comes down to a kind of " near-net-shape mold making technology ".
The metal spraying mould is standard with the master mold, and mold cavity size, geometric accuracy depend on master mold fully, and mold cavity surface and meticulous decorative pattern thereof once form simultaneously; So molding speed is fast, the manufacturing cycle is short, and cost is low; Have long die life simultaneously; Manufacturing cycle is about the half the of traditional digital control processing, and manufacturing expense can be saved more than 25% at least, becomes the important channel of new product development and small lot batch manufacture.Mold surface finish is good; Technology is simple; Equipment requirements is low; Relatively be suitable for the quick manufacturing of injection mold, compression mod, sheet-metal press working mould, complicated and have in blowing, plastic uptake, PVC injection, PU foaming and all kinds of injecting molding die of the various polyurethane products of meticulous decorative pattern in surface configuration, the characteristic details that decorative pattern duplicates even can reach 5 μ m.
This fast mould manufacturing technology has been widely used in industries such as aircraft, automobile, household electrical appliances, furniture, shoemaking, artistic handicraft using at present.In the U.S. and coastal area of southeastern China, manufacturer has all adopted the electric arc spraying mould to produce on its automatic moulding production equipment at the bottom of nearly all polyurethane shoe.In automobile making, can be used for producing control wheel, automobile instrument panel, cushion, head cushion, spoiler, automotive trim ceiling etc.In recent years; The electric arc spraying mold making technology has begun to be used to make stamping die of automotive covering part; Sprayed on material is different, and intensity, hardness, precision and the life-span of spraying mould also are not quite similar, thereby range of application also there are differences; The trial-production that is suitable for the automobile sample car that has, have in addition can on production line, substitute traditional steel mold and produce.
At home; The material of spraying molding mainly is middle low-melting-point metal; Xi'an Communications University and Yantai Machinery Technology Inst. are domestic research and development unit the earliest; Advanced manufacturing technology research institute of Xi'an Communications University; Since the nineties, technology for quickly manufacturing models such as surface forming mold making technology, low-melting alloy cast molding mold making technology and resin mould mold making technology have been carried out long term studies and practice, and (the ZL200810232335.0 that on metal spraying by electric arc moulding Rapid tooling, has utility model patent; ZL03134501.8).Drag in ChangAn Automobile, Luoyang one, on enterprise application such as marine suitable, the little vapour in Liuzhou.Through trial-production check, the 3D data of qualified fast mould are used for making producing in enormous quantities use steel mold, can avoid in the design of steel mold and makes repeatedly, guarantees that the steel mold time processing is successful.
The metal wire material that is used for electric arc spraying process can be divided into low melting material, fusing point material and materials with high melting point according to the height of fusing point.When making fast mould with arc spraying technology; The thickness of die cavity metal shell will be more than 3mm; After depositing on the master mold, the molten metal particles of middle and high fusing point can discharge more heat transfer; Make master mold generation thermal deformation, reduced the accuracy of repetition of mold cavity, and possibly cause metal coating that warpage or cracking just take place when not reaching required thickness as yet; Low-melting-point metal or alloy wire are little to the heat affecting of master mold, can alleviate the influence of molten metal particles to master mold, reduce the master mold thermal deformation, improve the precision of mould, thereby low melting materials such as zinc, babbit are used for the making of fast mould morely.But the die life of this low melting material is lower; Can only be used for the small lot trial production; If will improve the life-span of spraying mould, can on master mold, spray the hear resistance of one deck low melting material with the enhancing master mold and then spray steel or the higher alloy of other intensity earlier; With the intensity of enhancing mould, thus the life-span of improving mould.
The arc spraying technology of high-melting-point, high hardness material is realized than being easier on metal mother, but at the surperficial mfg. moulding die shell of nonmetal master mold, is had big difficulty on the technology.For example; Refractory metal such as carbon steel, steel alloy when spraying shell shrinkage factor, thermal stress, porosity all bigger; Shell is easy to crack, warpage, peel off, and the mould shell is made difficulty, and technological parameter control is difficult to grasp; Distortion of mould shell and internal stress are all bigger, can't satisfy the commercial production needs.
The metal coating of making high-melting-point, high rigidity can not rely on hand spray to realize; The temperature etc. of kinematic parameter, electric arc spraying process parameter and the coating and the matrix of nozzle all need accurately be controlled according to specific target in the spraying mould making process, and intelligent arc spraying system is the basic assurance that realizes high-melting-point, high rigidity metal arc spraying rapid die-manufacturing.
Utility model patent " a kind of high-melting metal arc spraying rapid die-manufacturing method (patent No. is: ZL200810232335.0) " has just been introduced the shape and size of confirming mother plate substrate according to the shape and size of product; Make no roasting ceramic female die matrix with the refractory ceramics raw material; To the master mold surface,, nozzle can be moved and the spraying effect through electric arc spraying refractory metal molten drop 3Cr13 martensitic stain less steel along the mother plate substrate contour shape according to design parameter; Spray to the other end from an end of master mold; Repeat such process, reach 10~20mm, obtain the metal shell of master mold up to spray-on coating thickness.As for the structure of the workbench that carries mother plate substrate and movement characteristic, drive power head structure that nozzle moves and motion mode and workbench and whether master mold had heating properties and all do not do detailed introduction and explanation; Utility model patent " metal spraying by electric arc make fast car panel die special purpose robot (patent No. is: ZL03134501.8) " discloses a kind of metal spraying by electric arc fast mould manufacturing special purpose robot who is used to make stamping die of automotive covering part; This robot is integrated with electric arc spraying and two kinds of technologies of brush plating; The artificial five degree of freedom cartesian co-ordinate type of machine structure; Detent mechanism adopts planer type structure; Have three one-movement-freedom-degrees and be used to realize to spray/space orientation of brush plating operating point, wrist has two rotational freedoms, is used for the adjustment of the spatial attitude of nozzle or brush pen; Wrist portion is divided into two parallel-crank mechanisms, realizes the decoupling zero of rotational freedom and one-movement-freedom-degree.The characteristics of this robot be with lathe bed, column, crossbeam as support unit, form the finished surface track of nozzle according to the series connection kinematic principle of X, Y, the stack of Z coordinate motion, add up but the kinematic accuracy of this serial machine people nozzle is the simple linearity of each moving link; Therefore kinematic accuracy is low, poor reliability, and controlling organization is complicated; Complex structure; Weight is big, and the degree of modularity is not high, has seriously restricted applying of large complicated mould quick manufacturing process.
The utility model content
The utility model is to the deficiency that prior art high-melting metal arc spraying rapid die-manufacturing technology exists, and a kind of high-melting metal arc spraying robot is provided, and it is rational in infrastructure, and is easy to use, and the degree of modularity is high, and cost is low.
For realizing above-mentioned purpose, the utility model adopts following technical scheme:
A kind of high-melting metal arc spraying robot, it is mainly by apparatus body, the six-freedom parallel platform, the Three Degree Of Freedom yaw, master mold heater and control computer are formed; Wherein the base of apparatus body is provided with the six-freedom parallel platform of the master mold that is installed; The Three Degree Of Freedom yaw is housed on the crossbeam of apparatus body; The Three Degree Of Freedom yaw be equipped with nozzle and with the moving platform of six-freedom parallel platform relatively and cooperating; Moving platform at the six-freedom parallel platform is provided with the master mold heater, and the Three Degree Of Freedom yaw carries out the Z-direction feed motion with crossbeam along column simultaneously; Six-freedom parallel platform, Three Degree Of Freedom yaw, master mold heater all are connected with the control computer.
Said six-freedom parallel platform is to comprise the fixed platform that is installed on the base; One end of six expansion links is connected with fixed platform, and the other end is connected with moving platform, the attitude of the flexible adjustment moving platform through expansion link; The adjustment of realization six degree of freedom, each expansion link all is connected with the control computer simultaneously.
Said expansion link structure is identical, includes: cylinder, and cylinder one end is connected with fixed platform through Hooke's hinge; The piston rod of the other end is connected with moving platform through universal ball joint; Cylinder adopts double acting band valve cylinder, and its two ends adopt electrical servo valve to link to each other with the actuating device of atmospheric pressure of equipment, the electrical servo valve under computer control in cylinder feeds air under pressure or get rid of gas with the realization actuation cycle; On cylinder, also be provided with position-detection sensor, interrelate through external counter and control computer; Through changing the collapsing length of each piston rod, the moving platform above driving does translation, up-down, around 3-D walls and floor rotation and various compound motion, and then drives the pose location that master mold realizes that six degree of freedom is complex-curved.
Said apparatus body comprises base, and base one side is provided with column, on column, is provided with the crossbeam of elevating movement, and the drive unit of crossbeam is connected with the control system.
Said Three Degree Of Freedom yaw mainly by upper bracket and lower carriage through two revolute pairs series connection gained, wherein the upper bracket upper end links to each other with crossbeam, with crossbeam along Z to moving;
Turning cylinder I is equipped with in the upper bracket lower end, and turning cylinder I adopts corresponding key I to be connected with lower carriage, and the two ends that turning cylinder I is positioned at upper bracket are installed in respectively on the rolling bearing, realize relatively rotating, and the place is provided with bearing (ball) cover at rolling bearing;
Turning cylinder II is equipped with in the lower carriage lower end, adopts corresponding key I to be connected between turning cylinder II and the shower nozzle, and the two ends that turning cylinder II is positioned at lower carriage are installed in respectively on the corresponding rolling bearing, realize relatively rotating, and the place is provided with bearing (ball) cover at rolling bearing;
Shower nozzle and nozzle are fixed;
Be respectively equipped with axial direction positioning device between turning cylinder I and lower carriage and between shower nozzle and the turning cylinder II;
Turning cylinder I and turning cylinder II the transmission device I through separately respectively are connected with corresponding power set with transmission device II; Two power set are connected with the control computer.
Said power set are servomotor, are installed in respectively on the corresponding big end cap of upper bracket and lower carriage; Transmission device I is identical with transmission device II structure, includes driving gear, and it is contained in the servomotor rotating shaft through key III, driving gear and driven gear engagement, and driven gear is contained on turning cylinder II or the turning cylinder I through key II; Each servomotor is connected with the control computer through servo-driver separately, on each servomotor, also is provided with photoelectric encoder, and photoelectric encoder is connected with the control computer.
Said axial direction positioning device is the circlip for shaft that is installed on turning cylinder I and the turning cylinder II.
Said master mold heater is an electromagnetic heater, and it is placed on the moving platform through the thermal insulation ceramics piece; Mother plate substrate temperature and coating temperature are detected by temperature sensor in real time; The temperature data that detects feeds back to electromagnetic controller; Electromagnetic controller is connected with the control computer, and the control computer is controlled heating-up temperature through electromagnetic controller control electromagnetic heater in real time.
The utility model system has the pose location of master mold six-freedom parallel platform, and nozzle has the spatial attitude adjustment that both direction rotates and vertically moves; On the moving platform of six-freedom parallel platform, be provided with heater, can carry out electromagnetism heating to master mold, temperature can be controlled in real time.
The beneficial effect of the utility model is: have the kinematic accuracy height, the control system is accurately reliable, and apparatus body is simple in structure; The degree of modularity is high, and cost is low, can carry out the interlock spraying operation of nine-degree of freedom to master mold; Not only can realize the spraying operation of any complex-curved mother plate substrate; And can realize that to large-scale mother plate substrate particularly the spray process of full-sized car covering matrix has tangible economy and social effect.
Description of drawings
Fig. 1 is a high-melting metal arc spraying robot front view;
Fig. 2 is a high-melting metal arc spraying robot left view;
Fig. 3 is the expansion link structure chart;
Fig. 4 is a Three Degree Of Freedom yaw structure chart;
Fig. 5 is servomotor control block diagram;
Fig. 6 is expansion link control block diagram;
Fig. 7 is heater control block diagram.
Wherein, 1-crossbeam, 2-upper bracket, 3-lower carriage, 4-shower nozzle, 5-nozzle, 6-moving platform; The 7-base, 8-column, 9-universal ball joint, 10-piston rod, 11-cylinder, 12-Hooke's hinge, 13-fixed platform; 14-turning cylinder I, 15-key I, 16-circlip for shaft, 17-bearing (ball) cover, 18-driven gear, 19-key II; 20-key III, 21-servomotor, the big end cap of 22-, 23-driving gear, 24-rolling bearing, 25-turning cylinder II.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Among Fig. 1, the high-melting metal arc spraying robot of the utility model is made up of five parts; Be apparatus body, six-freedom parallel platform, Three Degree Of Freedom yaw; Master mold heater and control computer are formed; On the base 7 of apparatus body, be provided with the six-freedom parallel platform of the master mold that is installed, on the crossbeam 1 of apparatus body, the Three Degree Of Freedom yaw be housed, the Three Degree Of Freedom yaw is equipped with nozzle 5 and installs relatively with the moving platform 6 of six-freedom parallel platform; Moving platform 6 at the six-freedom parallel platform is provided with the master mold heater, and the Three Degree Of Freedom yaw can carry out the Z-direction feed motion along column 8 with crossbeam 1 simultaneously.
Visible in conjunction with Fig. 1 and Fig. 2, the six-freedom parallel platform is by moving platform 6, and fixed platform 13 and six expansion links are formed, and the fixed platform 13 of six-freedom parallel platform is fixed on above the base 7 of apparatus body, and is relative with top moving platform 6.Six expansion links are arranged between moving platform 6 and the fixed platform 13.Visible in conjunction with Fig. 3; This expansion link mainly is made up of cylinder 11 and piston rod 10; Cylinder 11 adopts double acting band valve cylinders, and its two ends adopt electrical servo valve to link to each other with the actuating device of atmospheric pressure of equipment, can under the control computer control, to cylinder 11 in, carry or eliminating gas with the realization actuation cycle.On cylinder 11, also be provided with position-detection sensor, interrelate through external counter and control computer.Cylinder 11 lower ends are connected through Hooke's hinge 12 with fixed platform 13; Piston rod 10 upper ends are connected through universal ball joint 9 with moving platform 6; Through changing the collapsing length of piston rod 10 in six expansion links; Moving platform 6 above driving does translation, up-down, around 3-D walls and floor rotation and various compound motion, and then drive the pose location that master mold realizes that six degree of freedom is complex-curved.
In conjunction with Fig. 1, Fig. 2 is visible, and apparatus body is by crossbeam 1, column 8, and base 7 constitutes, and crossbeam 1 can move up and down along column 8, and the drive unit that driving crossbeam 1 moves up and down is connected with the control computer.
Visible in conjunction with Fig. 4, said Three Degree Of Freedom yaw mainly by upper bracket 2 and lower carriage 3 through two revolute pairs series connection gained, wherein upper bracket 2 upper ends link to each other with crossbeam 1, with crossbeam 1 along Z to moving;
Turning cylinder I14 is equipped with in upper bracket 2 lower ends; Turning cylinder I14 adopts corresponding key I15 with lower carriage 3, and (because the structure of turning cylinder I14, turning cylinder II25 is identical, their transmission devices separately are also identical, therefore only provided the structure of turning cylinder II25 and transmission device II thereof in the drawings; Turning cylinder I does not draw with the structure of transmission device I) be connected; The two ends that turning cylinder I14 is positioned at upper bracket 2 are installed in respectively on the rolling bearing 24, realize relatively rotating, and are provided with bearing (ball) cover 17 at rolling bearing place 24;
Turning cylinder II25 is equipped with in lower carriage 3 lower ends; Adopt corresponding key I15 to be connected between turning cylinder II25 and the shower nozzle 4; The two ends that turning cylinder II25 is positioned at lower carriage 3 are installed in respectively on the corresponding rolling bearing 24, realize relatively rotating, and 24 places are provided with bearing (ball) cover 17 at rolling bearing;
Shower nozzle 4 is fixed with nozzle 5;
Be respectively equipped with axial direction positioning device between 3 of turning cylinder I14 and lower carriages and shower nozzle 4 and the turning cylinder II25;
Turning cylinder I14 and turning cylinder II25 the transmission device I through separately respectively are connected with corresponding power set with transmission device II; Two power set are connected with the control computer.
Said power set are servomotor 21, are installed in respectively on upper bracket 2 and the lower carriage 3 corresponding big end caps 22; Transmission device I is identical with transmission device II structure, includes driving gear 23, and it is contained in servomotor 21 rotating shafts through key II20I, driving gear 23 and driven gear 18 engagements, and driven gear 18 is contained on turning cylinder II25 or the turning cylinder I14 through key II19; Each servomotor 21 is connected with the control computer through servo-driver separately, on each servomotor 21, also is provided with photoelectric encoder, and photoelectric encoder is connected with the control computer.
Said axial direction positioning device is the circlip for shaft 16 that is installed on turning cylinder I14 and the turning cylinder II25.
Because the working range of six-freedom parallel platform is limited, when expansion link is in the greatest limit position, prevent to realize spray treatment, so make Three Degree Of Freedom yaw place crossbeam 1 can realize that Z is to feed motion to the small size mould.
Two directions of the Three Degree Of Freedom yaw of high-melting metal arc spraying robot rotatablely move and the Z direction move motion by driven by servomotor, six-freedom parallel platform expansion link by the air pressure drive controlling.
The course of work is following: with the threedimensional model of the master mold that will spray import in the computer; Generate the program of machining control through the analysis of computer; Distribute to the controller of each drive source then; Realize the motion of each moving component, synthetic through motion then, the motion of the six-freedom degree of realization moving platform 6 and the three degrees of freedom of movement of yaw.
Visible in conjunction with Fig. 5; The motion control process of servomotor 17 is following: the single kinematic parameter that the control computer distributes is given the servo-driver of this servomotor 17; By the motion of servo-driver control servomotor 17, the monitoring of the photoelectric encoder of the afterbody of process servomotor 17 is given measured speed and corner information in the control computer then; By the motion compensation quantity of next pulse of control Computer Analysis, motion next time is revised.
Visible in conjunction with Fig. 6, the motion control process of expansion link is following: the single kinematic parameter that the control computer distributes is given the controller of this power source, and the signal that controller sends is through the D/A conversion; Send into the electrical servo valve; The motion of control expansion link is sent pulse signal into counter through the monitoring of the position-detection sensor on the cylinder 11, and the count value in the counter is sent into the control Computer Analysis afterwards; Motion next time is compensated, realize accurately moving in the position of expansion link.
The master mold heater of high-melting metal arc spraying robot has the function that electromagnetism heats, temperature can be controlled in real time.On moving platform 6, place the thermal insulation ceramics piece, place the master mold heater on the ceramic block, the master mold heater is an electromagnetic heater, and master mold is placed in the electromagnetic heater, before spraying, can carry out preheating to master mold, removes contained moisture in the master mold; In spraying process; Can carry out temperature control to mother plate substrate and metal coating, under master mold maintenance phase transformation is temperature required, spray, guarantee that the carbon steel coating structure changes required temperature and time requirement; Make the metal of deposition accomplish structural transformation, obtain required coating structure.Mother plate substrate temperature and coating temperature are detected by temperature sensor in real time, and the temperature data of detection feeds back to electromagnetic controller, and temperature is controlled in real time.After spraying finished, foundation needs can be after insulation a period of time, according to certain cooling strategy cool to room temperature.
Among Fig. 7; The temperature controlled processes of master mold heater is following: will spray needed temperature value input electromagnetic controller; Through electromagnetic controller the rectification of alternating current is become direct current, converting direct current into frequency again is that the high-frequency high-voltage of 20-40KHz is sent into electromagnetic heater and heated, and the temperature sensor on the electromagnetic heater is realized on-line monitoring to temperature; Monitor signal is sent into electromagnetic controller control signal is repaired, to realize the constant of temperature.

Claims (8)

1. a high-melting metal arc spraying robot is characterized in that, it is mainly by apparatus body, the six-freedom parallel platform, and the Three Degree Of Freedom yaw, master mold heater and control computer are formed; Wherein the base of apparatus body is provided with the six-freedom parallel platform of the master mold that is installed; The Three Degree Of Freedom yaw is housed on the crossbeam of apparatus body; The Three Degree Of Freedom yaw be equipped with nozzle and with the moving platform of six-freedom parallel platform relatively and cooperating; Moving platform at the six-freedom parallel platform is provided with the master mold heater, and the Three Degree Of Freedom yaw carries out the Z-direction feed motion with crossbeam along column simultaneously; Six-freedom parallel platform, Three Degree Of Freedom yaw, master mold heater all are connected with the control computer.
2. high-melting metal arc spraying as claimed in claim 1 robot; It is characterized in that said six-freedom parallel platform is to comprise the fixed platform that is installed on the base, an end of six expansion links is connected with fixed platform; The other end is connected with moving platform; The attitude of the flexible adjustment moving platform through expansion link realizes the six degree of freedom adjustment, simultaneously each expansion link all with control computer and be connected.
3. high-melting metal arc spraying as claimed in claim 2 robot is characterized in that said expansion link structure is identical, includes: cylinder, and cylinder one end is connected with fixed platform through Hooke's hinge; The piston rod of the other end is connected with moving platform through universal ball joint; Cylinder adopts double acting band valve cylinder, and its two ends adopt electrical servo valve to link to each other with the actuating device of atmospheric pressure of equipment, the electrical servo valve under computer control in cylinder feeds air under pressure or get rid of gas with the realization actuation cycle; On cylinder, also be provided with position-detection sensor, interrelate through external counter and control computer; Through changing the collapsing length of each piston rod, the moving platform above driving does translation, up-down, around 3-D walls and floor rotation and various compound motion, and then drives the pose location that master mold realizes that six degree of freedom is complex-curved.
4. high-melting metal arc spraying as claimed in claim 1 robot is characterized in that said apparatus body comprises base, and base one side is provided with column, on column, is provided with the crossbeam of elevating movement, and the drive unit of crossbeam is connected with the control system.
5. high-melting metal arc spraying as claimed in claim 1 robot is characterized in that, said Three Degree Of Freedom yaw mainly by upper bracket and lower carriage through two revolute pairs series connection gained, wherein the upper bracket upper end links to each other with crossbeam, with crossbeam along Z to moving;
Turning cylinder I is equipped with in the upper bracket lower end, and turning cylinder I adopts corresponding key I to be connected with lower carriage, and the two ends that turning cylinder I is positioned at upper bracket are installed in respectively on the rolling bearing, realize relatively rotating, and the place is provided with bearing (ball) cover at rolling bearing;
Turning cylinder II is equipped with in the lower carriage lower end, adopts corresponding key I to be connected between turning cylinder II and the shower nozzle, and the two ends that turning cylinder II is positioned at lower carriage are installed in respectively on the corresponding rolling bearing, realize relatively rotating, and the place is provided with bearing (ball) cover at rolling bearing;
Shower nozzle and nozzle are fixed;
Be respectively equipped with axial direction positioning device between turning cylinder I and lower carriage and between shower nozzle and the turning cylinder II;
Turning cylinder I and turning cylinder II the transmission device I through separately respectively are connected with corresponding power set with transmission device II; Two power set are connected with the control computer.
6. high-melting metal arc spraying as claimed in claim 1 robot is characterized in that said power set are servomotor, is installed in respectively on the corresponding big end cap of upper bracket and lower carriage; Transmission device I is identical with transmission device II structure, includes driving gear, and it is contained in the servomotor rotating shaft through key III, driving gear and driven gear engagement, and driven gear is contained on turning cylinder II or the turning cylinder I through key II; Each servomotor is connected with the control computer through servo-driver separately, on each servomotor, also is provided with photoelectric encoder, and photoelectric encoder is connected with the control computer.
7. high-melting metal arc spraying as claimed in claim 5 robot is characterized in that said axial direction positioning device is the circlip for shaft that is installed on turning cylinder I and the turning cylinder II.
8. high-melting metal arc spraying as claimed in claim 1 robot is characterized in that said master mold heater is an electromagnetic heater, and it is placed on the moving platform through the thermal insulation ceramics piece; Mother plate substrate temperature and coating temperature are detected by temperature sensor in real time; The temperature data that detects feeds back to electromagnetic controller; Electromagnetic controller is connected with the control computer, and the control computer is controlled heating-up temperature through electromagnetic controller control electromagnetic heater in real time.
CN2011205057737U 2011-12-07 2011-12-07 high melting point metal arc spraying robot Expired - Fee Related CN202356230U (en)

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Cited By (10)

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Publication number Priority date Publication date Assignee Title
CN102443755A (en) * 2011-12-07 2012-05-09 青岛理工大学 Intelligent manufacturing system for high-melting-point metal arc spraying
CN103861754A (en) * 2014-03-24 2014-06-18 基迈克材料科技(苏州)有限公司 Mobile slender workpiece sand blasting and electric arc spraying device capable of realizing automatic recovery and circulation of sand
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CN109023214A (en) * 2018-10-25 2018-12-18 林瑞 A kind of large-scale steel pipe electric arc spraying intelligent robot
CN110230017A (en) * 2019-07-27 2019-09-13 深圳融联商务信息咨询有限公司 A kind of high-melting metal arc spraying intelligence manufacture device
CN112945259A (en) * 2021-01-27 2021-06-11 中国铁建电气化局集团有限公司 Multifunctional intelligent measuring trolley and operation method
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CN113798870A (en) * 2021-11-18 2021-12-17 浙江大学杭州国际科创中心 Processing equipment and processing method
CN115679239A (en) * 2022-11-07 2023-02-03 江苏迪丞光电材料有限公司 A spraying device for metal target processing production
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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102443755B (en) * 2011-12-07 2013-08-14 青岛理工大学 Intelligent manufacturing system for high-melting-point metal arc spraying
CN102443755A (en) * 2011-12-07 2012-05-09 青岛理工大学 Intelligent manufacturing system for high-melting-point metal arc spraying
CN103861754A (en) * 2014-03-24 2014-06-18 基迈克材料科技(苏州)有限公司 Mobile slender workpiece sand blasting and electric arc spraying device capable of realizing automatic recovery and circulation of sand
CN103861754B (en) * 2014-03-24 2016-08-24 基迈克材料科技(苏州)有限公司 The portable slender piece sandblasting of sand material automatic recovery-circulating and arc spraying apparatus
CN107214025A (en) * 2017-07-25 2017-09-29 芜湖超源力工业设计有限公司 A kind of adjustable paint-spray robot of angle of gun
CN109023214A (en) * 2018-10-25 2018-12-18 林瑞 A kind of large-scale steel pipe electric arc spraying intelligent robot
CN110230017A (en) * 2019-07-27 2019-09-13 深圳融联商务信息咨询有限公司 A kind of high-melting metal arc spraying intelligence manufacture device
CN112945259B (en) * 2021-01-27 2024-01-12 中国铁建电气化局集团有限公司 Multifunctional intelligent measuring trolley and operation method
CN112945259A (en) * 2021-01-27 2021-06-11 中国铁建电气化局集团有限公司 Multifunctional intelligent measuring trolley and operation method
CN113385334A (en) * 2021-07-20 2021-09-14 孟春英 Aluminum product surface treatment device and treatment method thereof
CN113385334B (en) * 2021-07-20 2023-11-28 湖南陶吕建材科技有限责任公司 Aluminum product surface treatment device and treatment method thereof
CN113798870A (en) * 2021-11-18 2021-12-17 浙江大学杭州国际科创中心 Processing equipment and processing method
CN115679239A (en) * 2022-11-07 2023-02-03 江苏迪丞光电材料有限公司 A spraying device for metal target processing production
CN115679239B (en) * 2022-11-07 2023-10-20 江苏迪丞光电材料有限公司 Spraying device for metal target processing production
KR102528570B1 (en) * 2022-11-29 2023-05-04 (주)대경기계 Moving bogie apparstus for transporting vehicle body
KR20240080084A (en) * 2022-11-29 2024-06-05 (주)대경기계 Mobile bogie apparatus capable of tilting the vehicle body
KR102676972B1 (en) 2022-11-29 2024-06-20 (주)대경기계 Mobile bogie apparatus capable of tilting the vehicle body

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