CN110230017A - A kind of high-melting metal arc spraying intelligence manufacture device - Google Patents
A kind of high-melting metal arc spraying intelligence manufacture device Download PDFInfo
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- CN110230017A CN110230017A CN201910685088.8A CN201910685088A CN110230017A CN 110230017 A CN110230017 A CN 110230017A CN 201910685088 A CN201910685088 A CN 201910685088A CN 110230017 A CN110230017 A CN 110230017A
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- plate
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- servo valve
- spraying
- sliding block
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/131—Wire arc spraying
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of high-melting metal arc spraying intelligence manufacture devices, more particularly to the manufacturing equipment field of fast mould shell, including rack, the frame top is provided with rotary unloading mechanism, described frame top one end is vertically equipped with column, is fixedly installed with the second electrohydraulic servo valve at the top of the column；The rotary unloading mechanism includes slot frame, and the slot frame is internally provided with two cross bars arranged in a crossed manner in X-shaped.The present invention drives the movable plate of frame top to rotate by first servo motor, realize that the station of spray station and non-spraying station is converted, simultaneously, by controlling the piston rod back shrinkage close to the first electrohydraulic servo valve of sloping platform side end, so that being overturn equipped with the loading plate that workpiece is completed in spraying by center axis of first rotating shaft, loading plate is tilted close to one end of sloping platform to the direction of sloping platform, slide workpiece to conveyer belt through sloping platform, it is delivered to next station, realizes continuous continual spray coating operations.
Description
Technical field
The present invention relates to the manufacturing equipment fields of fast mould shell, it is more particularly related to a kind of high-melting-point
Metal spraying by electric arc intelligence manufacture device.
Background technique
Metal arc spraying rapid die-manufacturing technology is a kind of mold making technology for being based on " duplication ", it is with a mock-up
(or being prototype) is used as master mold, using electric arc as heat source, is atomized the metal material of molten condition by high-speed flow, and make it
It sprays, be deposited on master tool surface, form certain thickness compact metal shell, i.e. mold shell.Mold shell exact copies
The shape of prototype, obtains required mold cavity, after completing the aftertreatment technologies such as reinforcement, demoulding, polishing, can be completed
The quick manufacture of mold.Other machining is generally no longer needed after the completion of the manufacture of electric arc spraying mold, so that it may directly be used
In figuration manufacture.It is finished according to the actual situation with the numerical control for needing to carry out few cutting output, therefore, Arc Spraying Tooling
It is a kind of " near-net-shape mold making technology " in technical spirit.
The patent of invention of 102443755 A of patent application publication CN discloses a kind of high-melting metal arc spraying intelligence
Energy manufacture system, it is structurally reasonable, easy to use, and the degree of modularity is high, at low cost.It is mainly by apparatus body, six degree of freedom
Parallel connection platform, Three Degree Of Freedom yaw, master mold heating device and control computer composition；Wherein the pedestal of apparatus body is equipped with
Be loaded the Six Degree-of-Freedom Parallel Platform of master mold, and Three Degree Of Freedom yaw, Three Degree Of Freedom yaw dress are housed on the crossbeam of apparatus body
There are nozzle and and cooperating opposite with the moving platform of Six Degree-of-Freedom Parallel Platform, is set in the moving platform of Six Degree-of-Freedom Parallel Platform
There is master mold heating device, while Three Degree Of Freedom yaw carries out Z-direction feed motion along column with crossbeam；Six-freedom parallel
Platform, Three Degree Of Freedom yaw, master mold heating device are connect with control computer.It can not only realize arbitrarily complicated curved surface master mold
The spraying operation of matrix, and can realize to large-scale mother plate substrate, the especially spray process of large-scale auto body panels matrix, tool
There is apparent economy and society effect.
But it is in actual use, still there is more disadvantage, after the completion of spraying, needs to stop arc-spraying machine work
Make replacement workpiece, whole efficiency is low.
Summary of the invention
In order to overcome the drawbacks described above of the prior art, the embodiment of the present invention provides a kind of high-melting metal arc spraying intelligence
Energy manufacturing device, is worked by first servo motor, the movable plate of frame top is driven to be rotated, to realize spray station
It is converted with the station of non-spraying station, meanwhile, it can be by controlling the piston rod close to the first electrohydraulic servo valve of sloping platform side end
Back shrinkage, so that being overturn equipped with the loading plate that workpiece is completed in spraying by center axis of first rotating shaft, loading plate is close to tiltedly
One end of platform is tilted to the direction of sloping platform, slides workpiece to conveyer belt through sloping platform, and be delivered to next station, is realized continuous
Continual spray coating operations, to solve the problems mentioned in the above background technology.
To achieve the above object, the invention provides the following technical scheme: a kind of high-melting metal arc spraying intelligence manufacture
Device, including rack, the frame top are provided with rotary unloading mechanism, and described frame top one end is vertically equipped with column, institute
It states and is fixedly installed with the second electrohydraulic servo valve at the top of column；
The rotary unloading mechanism includes slot frame, and the slot frame is internally provided with two cross bars arranged in a crossed manner in X-shaped,
The intersection of two cross bars is fixed through mounting disc is equipped with, and the mounting disc bottom centre position is fixedly installed with first
Servo motor, the frame top are fitted with movable plate, and both ends are provided with the first electrohydraulic servo valve at the top of the movable plate,
Be provided with loading plate at the top of the movable plate, described rack one end is provided with sloping platform, the sloping platform to one end far from rack to
Under be obliquely installed, the sloping platform bottom end is provided with material-conveying belt, and fluted, institute is arranged close to one end of sloping platform in the bottom bearing plate
It states groove inner cavity two sides and is provided with first sliding groove, the inside grooves are provided with the first sliding block, first sliding block both ends point
It is not slidably connected to inside the first sliding groove of corresponding position, and the bottom face of the first sliding block is coplanar with the bottom face of loading plate sets
It sets, it is equal at the position at the corresponding first sliding block both ends in the one end of first slider bottom both ends and bottom bearing plate far from groove
It is provided with otic placode, the output end of first electrohydraulic servo valve and the second electrohydraulic servo valve is fixedly connected with piston rod, and described
The second shaft, two first electricity are rotatably equipped with by bearing between one sliding block and two otic placodes of bottom bearing plate
Piston rod on hydraulic servo is fixedly connected with the second shaft of corresponding position respectively, and the loading plate includes left half plate and the right side
Half plate is provided with first rotating shaft, and is turned between left half plate and right half plate by first rotating shaft between left half plate and right half plate
Dynamic connection.
In a preferred embodiment, the inclined surface both sides of the edge position of the sloping platform is provided with baffle, and two
The distance between described baffle is greater than the width of loading plate, and the inclined surface table of the opposite side and sloping platform of two baffles
Face is coated with rubber spacer.
In a preferred embodiment, at the top of left half plate and the opposite one end of right half plate it is vertical be equipped with it is perpendicular
Plate, the opposite middle side part of the riser are provided with second sliding slot, both sides of the edge position at the top of left half plate and right half plate
It sets and is provided with side plate, the side plate bottom face is bonded with loading plate top end face activity, and side plate is fixed towards one end of riser
It is connected with the second sliding block, second sliding block is slidably connected to inside the second sliding slot of corresponding position.
In a preferred embodiment, it is provided with closure plate on the side plate at the top of half plate of left half plate and the right side, institute
It states at the top of side plate and side both ends of the closure plate towards side plate is equidistantly provided with multiple detent slots, the side plate and closure plate
On detent slot between activity clamping.
In a preferred embodiment, the middle part of the closure plate, which is run through, is equipped with catching groove, and the catching groove is towards riser
One end is provided with heat insulating mattress.
In a preferred embodiment, the column side is provided with transverse-moving mechanism, and the transverse-moving mechanism includes
Fixed block, the fixed block are fixedly connected towards one end of column with column, and the fixed block top vertical, which runs through, is equipped with first
Through slot, first through slot inner cavity two sidewalls middle part are provided with third sliding slot, and the first through slot inner vertical, which runs through to be equipped with, to be slided
Bar, the slide bar are provided with third sliding block towards the side of third sliding slot, and the third sliding block is slidably connected to corresponding position
Inside third sliding slot, the piston rod on side of the top end of sliding rod towards the second electrohydraulic servo valve and the second electrohydraulic servo valve is solid
Fixed connection, the slide bar bottom end is fixed with mounting plate far from the side of column.
In a preferred embodiment, third sliding block two sides and bottom correspond to equal at the position of third sliding slot
It is provided with arc groove, the arc groove is internally provided with ball, and the diameter of the ball is greater than the slot diameter of arc groove, and is less than
The notch diameter of arc groove.
In a preferred embodiment, the mounting plate is provided with vertical shift mechanism far from one end of slide bar, described vertical
Telephone-moving structure includes the second servo motor, and second servo motor is fixedly mounted at the top of mounting plate, the second servo electricity
The output shaft end of machine is fixedly connected with gear, and the mounting plate runs through far from one end of slide bar is equipped with the second through slot, and described the
Two through slots are internally provided with adjustable plate, and the adjustable plate is slidably connected to inside the second through slot, the bottom centre of the adjustable plate
Position is fixedly installed with arc-spraying machine, is provided with notch at the top of the mounting plate at the position of corresponding gear, the notch with
Second through slot is connected, and the position of corresponding notch is provided with tooth socket, the gear teeth on the gear and tooth socket at the top of the adjustable plate
Engagement.
In a preferred embodiment, the piston rod is far from the first electrohydraulic servo valve of corresponding position and second
One end of electrohydraulic servo valve is additionally provided with position-detection sensor, also sets on the first servo motor and the second servo motor
It is equipped with photoelectric encoder, matches outside the arc-spraying machine and is arranged with computer, the first electrohydraulic servo valve, the second electro-hydraulic servo
Valve, position-detection sensor, first servo motor, the second servo motor, photoelectric encoder and the equal computer of arc-spraying machine
It is connected.
Technical effect and advantage of the invention:
1, the present invention is worked by first servo motor, drives the movable plate of frame top to be rotated, to realize spray
The station for applying station and non-spraying station is converted, also, when the workpiece that spraying is completed switches to non-spraying station, is controlled close
The piston rod back shrinkage of sloping platform side the first electrohydraulic servo valve end, so that completing the loading plate of workpiece equipped with spraying with first
Shaft be center axis overturn, loading plate close to one end of sloping platform to the direction of sloping platform tilt, make workpiece through sloping platform slide to
On conveyer belt, and it is delivered to next station, compared with prior art, continuous continual spray coating operations can be achieved in the present invention, and
It can avoid the problem for the high temperature workpiece discharging trouble that spraying is completed；
2, the present invention can be made by the way that movable side plate and closure plate is arranged when workpiece to be sprayed is placed on loading plate
Workpiece side be close to riser, and by by the side plate of loading plate two sides to being fixed at left and right sides of workpiece, then by closure plate
It is moved along side plate to the direction of riser, is close to closure plate with workpiece towards the side of workpiece, then by the detent slot card on closure plate
Enter in the detent slot to side plate, the fixation to workpiece to be sprayed can be realized, compared with prior art, the present invention solves
The problem of workbench of existing arc-spraying machine can not adapt to the size of different workpieces, its usage range is caused to be lower；
3, the present invention is stable traversing by pushing third sliding block to carry out using the second electrohydraulic servo valve, and passes through second
Servo motor band moving gear rotates, and then drives adjustable plate logical second using the engaging force between gear and adjustable plate
It is accurately vertically moved inside slot, to realize that the accurate spraying to workpiece solves existing electricity compared with prior art
The problem of easily there is laterally or longitudinally deviation in spraying process in arc flush coater, reduces so as to cause Workpiece painting quality.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is rack construction schematic diagram of the invention.
Fig. 3 is the first slide block structure schematic diagram of the invention.
Fig. 4 is part A enlarged drawing in Fig. 1 of the invention.
Fig. 5 is blind structure schematic diagram of the invention.
Fig. 6 is fixed block partial sectional view of the invention.
Fig. 7 is slide bar and third sliding block junction cross-sectional view of the invention.
Fig. 8 is part B enlarged drawing in Fig. 1 of the invention.
Fig. 9 is the connection schematic diagram of mounting plate and adjustable plate of the invention.
Figure 10 is the working principle diagram of arc-spraying machine of the invention.
Figure 11 is electrohydraulic servo valve control block diagram of the invention.
Figure 12 is Serve Motor Control block diagram of the invention.
Appended drawing reference are as follows: 1 rack, 2 slot frames, 3 cross bars, 4 mounting discs, 5 first servo motors, 6 movable plates, 7 first electro-hydraulic
Servo valve, 8 loading plates, 9 first rotating shafts, 10 otic placodes, 11 first sliding blocks, 12 grooves, 13 first sliding grooves, 14 second shafts, 15 are tiltedly
Platform, 16 baffles, 17 material-conveying belts, 18 risers, 19 side plates, 20 detent slots, 21 closure plates, 22 catching grooves, 23 heat insulating mattress, 24 second sliding blocks,
25 second sliding slots, 26 columns, 27 second electrohydraulic servo valves, 28 piston rods, 29 fixed blocks, 30 first through slots, 31 third sliding slots, 32
Slide bar, 33 third sliding blocks, 34 mounting plates, 35 arc-spraying machines, 36 second servo motors, 37 second through slots, 38 adjustable plates, 39 slots
Mouth, 40 gears, 41 arc grooves, 42 balls, 43 tooth sockets.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
The high-melting metal arc spraying intelligence manufacture device of one embodiment of the invention, it may include rack 1, the rack 1
Top is provided with rotary unloading mechanism, and described 1 top one end of rack is vertically equipped with column 26, is fixedly mounted at the top of the column 26
There is the second electrohydraulic servo valve 27；
One end of first electrohydraulic servo valve 7 and second electrohydraulic servo valve 27 of the piston rod 28 far from corresponding position is also
It is provided with position-detection sensor, is additionally provided with photoelectric encoder on the first servo motor 5 and the second servo motor 36,
Match outside the arc-spraying machine 35 and is arranged with computer, the first electrohydraulic servo valve 7, the second electrohydraulic servo valve 27, position detection
Sensor, first servo motor 5, the second servo motor 36, photoelectric encoder and the equal computer of arc-spraying machine 35 are connected,
Wherein the first electrohydraulic servo valve 7, the second electrohydraulic servo valve 27 are the direct-driving electric hydraulic servo of HQJDDV-1 type, position detection
Sensor leads modeling linear movement pick-up for CWY-DW-S series.
Reference Figure of description 1-3 and Figure 11-12, the high-melting metal arc spraying intelligence manufacture device of the embodiment
Rotary unloading mechanism includes slot frame 2, and the slot frame 2 is internally provided with two cross bars 3 arranged in a crossed manner in X-shaped, described in two
The intersection of cross bar 3 is fixed through mounting disc 4 is equipped with, and 4 bottom centre position of mounting disc is fixedly installed with the first servo
Motor 5 is fitted with movable plate 6 at the top of the rack 1, and the 6 top both ends of movable plate are provided with the first electrohydraulic servo valve
7, loading plate 8 is provided at the top of the movable plate 6, described 1 one end of rack is provided with sloping platform 15, and the sloping platform 15 is to far from rack
1 one end tilts down setting, and 15 bottom end of sloping platform is provided with material-conveying belt 17, and 8 bottom of loading plate is close to sloping platform 15
One end setting fluted 12, the 12 inner cavity two sides of groove are provided with first sliding groove 13, and the groove 12 is internally provided with the
One sliding block 11,11 both ends of the first sliding block are slidably connected to respectively inside the first sliding groove 13 of corresponding position, and the first sliding block
The bottom face of 11 bottom face and loading plate 8 is coplanar with, and the 11 bottom both ends of the first sliding block and 8 bottom of loading plate are separate
It is provided with otic placode 10 at the position at corresponding first sliding block, 11 both ends in one end of groove 12, first electrohydraulic servo valve 7 and the
The output end of two electrohydraulic servo valves 27 is fixedly connected with piston rod 28, and two of 8 bottom of first sliding block 11 and loading plate
The second shaft 14 is rotatably equipped with by bearing between otic placode 10, the piston rod 28 on two first electrohydraulic servo valves 7
It is fixedly connected respectively with the second shaft 14 of corresponding position, the loading plate 8 includes left half plate and right half plate, left half plate
It is provided with first rotating shaft 9 between right half plate, and is rotatablely connected between left half plate and right half plate by first rotating shaft 9.
Implement scene specifically: in actual use, workpiece to be sprayed is placed on 8 top of loading plate by staff, and
First servo motor 5 is controlled by computer to work, and drives the movable plate 6 at 1 top of rack to rotate 180 °, so that equipped with to be sprayed
The loading plate 8 of workpiece turns to spray station, when the photoelectric encoder in first servo motor 5 detects that workpiece reaches specific bit
When setting, first servo motor 5 stops working, at this point, the arc-spraying machine 35 of spray station carries out spraying work to the surface of workpiece
Make, in the arc-spraying machine 35 of spray station to workpiece during spraying, staff continues to non-spraying station
Loading plate 8 on fill workpiece to be sprayed, when spray station workpiece complete spraying after, first servo motor 5 continue drive live
Movable plate 6 rotates 180 °, to realize that the station of spray station and non-spraying station is converted, at this point, the workpiece on non-spraying station
Continue to spray in spray station, and spray the workpiece completed after switching to non-spraying station, is leaned on by computer control
28 back shrinkage of piston rod of 15 the first electrohydraulic servo valve of side of nearly sloping platform, 7 end, so that completing the carrying of workpiece equipped with spraying
Plate 8 is that center axis is overturn with first rotating shaft 9, and loading plate 8 is tilted close to one end of sloping platform 15 to the direction of sloping platform 15, this mistake
Cheng Zhong, the first sliding block 11 can be moved in the first sliding groove 13 inside groove 12, it is ensured that loading plate 8, which can smoothly complete, to incline
Tiltedly operation, and after loading plate 8 completes inclination, the workpiece that top spraying is completed slides to sloping platform 15, then slides to conveyer belt
The workpiece that spraying is completed is delivered to next station by conveyer belt 17 by 17 tops, which specifically solves the prior art
Present in arc-spraying machine there was only single station, and manual cleaning is needed, so as to cause spray coating operations efficiency is low and spraying
The problem of the high temperature workpiece discharging trouble of completion.
Referring to Figure of description 1, the sloping platform 15 of the high-melting metal arc spraying intelligence manufacture device of the embodiment inclines
Inclined-plane both sides of the edge position is provided with baffle 16, and the distance between two described baffles 16 are greater than the width of loading plate 8, and two
The opposite side of a baffle 16 and the inclined surface surface of sloping platform 15 are coated with rubber spacer.
Implement scene specifically: slid along inclined loading plate 8 to the process at 15 top of sloping platform in the workpiece that spraying is completed
In, protection is formed using the baffle 16 of 15 two sides of sloping platform, the workpiece for completing spraying is in two baffles being oppositely arranged 16
It under limit, accurately slides along sloping platform 15 to conveyer belt 17, and two baffles 16 opposite side and sloping platform 15 is inclined
Chamfered surface is coated with rubber spacer, and a upward cushion effect, embodiment tool can be provided to the spraying workpiece to fall
Body solves the problems, such as that workpiece existing in the prior art easily deviates delivery track and is easy to break during sliding.
Referring to Figure of description 1, Fig. 4 and Fig. 5, a left side for the high-melting metal arc spraying intelligence manufacture device of the embodiment
It is vertically equipped with riser 18 at the top of half plate and the opposite one end of right half plate, the opposite middle side part of the riser 18 is provided with
Both sides of the edge position is provided with side plate 19,19 bottom end of side plate at the top of second sliding slot 25, left half plate and right half plate
Face is bonded with 8 top end face activity of loading plate, and side plate 19 is fixedly connected with the second sliding block 24 towards one end of riser 18, and described
Two sliding blocks 24 are slidably connected to inside the second sliding slot 25 of corresponding position；
Closure plate 21,19 top of side plate and closure plate are provided on side plate 19 at the top of left half plate and right half plate
The 21 side both ends towards side plate 19 are equidistantly provided with multiple detent slots 20, the detent on the side plate 19 and closure plate 21
Activity clamping between slot 20；
The middle part of the closure plate 21, which is run through, is equipped with catching groove 22, and the catching groove 22 is provided with heat insulating mattress towards one end of riser 18
23。
Implement scene specifically: during being fixed, being held when workpiece to be sprayed is placed on to the top of loading plate 8
When on support plate 8, workpiece side is set to be close to riser 18, and by the way that the side plate 19 of 8 two sides of loading plate is close to workpiece, to workpiece
The left and right sides is fixed, and then moves closure plate 21 to the direction of riser 18 along side plate 19, make closure plate 21 towards workpiece one
Side is close to workpiece, and then the detent slot 20 on closure plate 21 is caught in the detent slot 20 at the top of side plate 19, can be realized pair
The fixation of workpiece to be sprayed, the workbench which specifically solves arc-spraying machine existing in the prior art can not
Adapt to the size of different workpieces, the problem of causing its usage range to be lower.
Referring to Figure of description 1, Fig. 3, Fig. 6, Fig. 7 and Figure 11, the high-melting metal arc spraying of the embodiment is intelligently made
26 side of column for making device is provided with transverse-moving mechanism, and the transverse-moving mechanism includes fixed block 29, the fixed block 29 towards
One end of column 26 is fixedly connected with column 26, and 29 top vertical of fixed block, which runs through, is equipped with the first through slot 30, and described first
Third sliding slot 31 is provided in the middle part of 30 inner cavity two sidewalls of through slot, 30 inner vertical of the first through slot, which runs through, is equipped with slide bar 32, institute
It states slide bar 32 and the side of third sliding slot 31 is provided with third sliding block 33, the third sliding block 33 is slidably connected to corresponding position
Third sliding slot 31 inside, on side of 32 top of slide bar towards the second electrohydraulic servo valve 27 and the second electrohydraulic servo valve 27
Piston rod 28 be fixedly connected, 32 bottom end of slide bar is fixed with mounting plate 34 far from the side of column 26；
33 two sides of third sliding block and bottom correspond to and are provided with arc groove 41 at the position of third sliding slot 31, described
Arc groove 41 is internally provided with ball 42, and the diameter of the ball 42 is greater than the slot diameter of arc groove 41, and is less than arc groove 41
Notch diameter.
Implement scene specifically: in actual use, the second electrohydraulic servo valve 27 can be controlled by computer to push
Third sliding block 33 carries out transverse shifting in the third sliding slot 31 on fixed block 29, since 32 both ends of slide bar extend through to
The outside of one through slot 30 limits the transverse direction of slide bar 32 using the first through slot 30, thus realize to the surface of workpiece into
Row precisely spraying, simultaneously as 33 two sides of third sliding block and bottom, which correspond to, is provided with arc at the position of third sliding slot 31
Slot 41, and arc groove 41 is internally provided with ball 42, can substantially reduce the friction suffered in sliding process of third sliding block 33
Resistance, the embodiment specifically solve spray station movement existing in the prior art and easily lateral deviation occur, so as to cause
The problem of Workpiece painting quality reduces.
Referring to Figure of description 1, Fig. 8, Fig. 9, Figure 10 and Figure 12, the high-melting metal arc spraying of the embodiment is intelligently made
The mounting plate 34 for making device is provided with vertical shift mechanism far from one end of slide bar 32, and the vertical shift mechanism includes the second servo motor
36, second servo motor 36 is fixedly mounted on 34 top of mounting plate, and the output shaft end of second servo motor 36 is solid
Surely it is connected with gear 40, the mounting plate 34 runs through far from one end of slide bar 32 is equipped with the second through slot 37, second through slot 37
It is internally provided with adjustable plate 38, the adjustable plate 38 is slidably connected to inside the second through slot 37, in the bottom of the adjustable plate 38
Heart position is fixedly installed with arc-spraying machine 35, is provided with notch 39 at the position of the 34 top corresponding gear 40 of mounting plate,
The notch 39 is connected with the second through slot 37, and the position that notch 39 is corresponded at the top of the adjustable plate 38 is provided with tooth socket 43, institute
State the gear teeth meshing on gear 40 and tooth socket 43.
Implement scene specifically: in actual use, the work of the second servo motor 36 can be controlled, by computer with band
Moving gear 40 rotates, and is equipped with the second through slot 37 since mounting plate 34 runs through far from one end of slide bar 32, and inside the second through slot 37
Be provided with adjustable plate 38, and adjustable plate 38 is slidably connected to inside the second through slot 37, at the same be additionally provided at the top of adjustable plate 38 with
The tooth socket 43 that gear 40 is meshed, so that the second servo motor 36 passes through the second servo during band moving gear 40 rotates
Photoelectric encoder inside motor 36 carries out accurately vertical adjustment to adjustable plate 38 to realize, and the electric arc of 38 bottom of adjustable plate
For flush coater 35 then with the longitudinal precisely spraying of the mobile progress of adjustable plate 38, arc-spraying machine 35 is to utilize in spraying process
The electric arc that burns between the wire being continuously fed in two melts metal, and molten metal is atomized with high-speed flow, and
So that them is sprayed to workpiece the metallic acceleration of atomization and form coating, which, which specifically solves, exists in the prior art
Spray station movement easily there is longitudinal bias, so as to cause Workpiece painting quality reduce the problem of.
In summary: the present invention is worked by first servo motor 5, and the movable plate 6 at 1 top of rack is driven to be rotated,
To realize that the station of spray station and non-spraying station is converted, also, non-spraying station is switched in the workpiece that spraying is completed
When, 28 back shrinkage of piston rod close to 15 the first electrohydraulic servo valve of side of sloping platform, 7 end is controlled, so that completing work equipped with spraying
The loading plate 8 of part is that center axis is overturn with first rotating shaft 9, and loading plate 8 is close to one end of sloping platform 15 to the direction of sloping platform 15
Inclination slides workpiece to conveyer belt 17 through sloping platform 15, and is delivered to next station, meanwhile, the present invention is by utilizing second
Electrohydraulic servo valve 27 is stable traversing to push third sliding block 33 to carry out, and by the second servo motor 36 with 40 turns of moving gear
It is dynamic, and then drive adjustable plate 38 to carry out inside the second through slot 37 using the engaging force between gear 40 and adjustable plate 38
It accurately vertically moves, to realize the accurate spraying to workpiece.
The several points that should finally illustrate are: firstly, in the description of the present application, it should be noted that unless otherwise prescribed and
It limits, term " installation ", " connected ", " connection " shall be understood in a broad sense, can be mechanical connection or electrical connection, be also possible to two
Connection inside element, can be directly connected, and "upper", "lower", "left", "right" etc. are only used for indicating relative positional relationship, when
The absolute position for being described object changes, then relative positional relationship may change；
Secondly: the present invention discloses in embodiment attached drawing, relates only to the structure being related to the embodiment of the present disclosure, other knots
Structure, which can refer to, to be commonly designed, and under not conflict situations, the same embodiment of the present invention and different embodiments be can be combined with each other；
Last: the foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, all in the present invention
Spirit and principle within, any modification, equivalent replacement, improvement and so on, should be included in protection scope of the present invention it
It is interior.
Claims (9)
1. a kind of high-melting metal arc spraying intelligence manufacture device, including rack (1), it is characterised in that: rack (1) top
Portion is provided with rotary unloading mechanism, and one end is vertically equipped with column (26) at the top of the rack (1), fixed at the top of the column (26)
Second electrohydraulic servo valve (27) are installed；
The rotary unloading mechanism includes slot frame (2), and the slot frame (2) is internally provided with two cross arranged in a crossed manner in X-shaped
Bar (3), the intersection of two cross bars (3) are fixed through equipped with mounting disc (4), mounting disc (4) the bottom centre position
It sets and is fixedly installed with first servo motor (5), be fitted with movable plate (6) at the top of the rack (1), movable plate (6) top
Portion both ends are provided with the first electrohydraulic servo valve (7), are provided with loading plate (8) at the top of the movable plate (6), the rack (1)
One end is provided with sloping platform (15), and the sloping platform (15) tilts down setting, sloping platform (15) bottom to one end far from rack (1)
End is provided with material-conveying belt (17), and fluted (12) are arranged close to one end of sloping platform (15) in loading plate (8) bottom, the groove
(12) inner cavity two sides are provided with first sliding groove (13), and the groove (12) is internally provided with the first sliding block (11), and described first
The first sliding groove (13) that sliding block (11) both ends are slidably connected to corresponding position respectively is internal, and the bottom face of the first sliding block (11) with
The bottom face of loading plate (8) is coplanar with, and the first sliding block (11) bottom both ends and loading plate (8) bottom are far from groove
(12) it is provided with otic placode (10) at the position at corresponding first sliding block (11) both ends in one end, first electrohydraulic servo valve (7)
It is fixedly connected with piston rod (28) with the output end of the second electrohydraulic servo valve (27), first sliding block (11) and loading plate
(8) it is rotatably equipped with the second shaft (14) by bearing between two otic placodes (10) of bottom, two described first electro-hydraulic are watched
It takes the piston rod (28) on valve (7) to be fixedly connected with the second shaft (14) of corresponding position respectively, the loading plate (8) includes
Left half plate and right half plate, are provided with first rotating shaft (9) between left half plate and right half plate, and lead between left half plate and right half plate
Cross first rotating shaft (9) rotation connection.
2. a kind of high-melting metal arc spraying intelligence manufacture device according to claim 1, it is characterised in that: described oblique
The inclined surface both sides of the edge position of platform (15) is provided with baffle (16), and the distance between two described baffles (16) are greater than carrying
The width of plate (8), and the inclined surface surface of the opposite side and sloping platform (15) of two baffles (16) is coated with rubber
Bed course.
3. a kind of high-melting metal arc spraying intelligence manufacture device according to claim 1, it is characterised in that: the left side
Riser (18) vertically are equipped at the top of half plate and the opposite one end of right half plate, the opposite middle side part of the riser (18) is all provided with
It is equipped with second sliding slot (25), both sides of the edge position is provided with side plate (19), the side at the top of left half plate and right half plate
Plate (19) bottom face is bonded with loading plate (8) top end face activity, and side plate (19) is fixedly connected with towards one end of riser (18)
Second sliding block (24), the second sliding slot (25) that second sliding block (24) is slidably connected to corresponding position are internal.
4. a kind of high-melting metal arc spraying intelligence manufacture device according to claim 3, it is characterised in that: the left side
Be provided with closure plate (21) on side plate (19) at the top of half plate and right half plate, at the top of the side plate (19) and closure plate (21) towards
The side both ends of side plate (19) are equidistantly provided with multiple detent slots (20), the card on the side plate (19) and closure plate (21)
Activity clamping between position slot (20).
5. a kind of high-melting metal arc spraying intelligence manufacture device according to claim 4, it is characterised in that: described stifled
The middle part of plate (21), which is run through, is equipped with catching groove (22), and the catching groove (22) is provided with heat insulating mattress (23) towards one end of riser (18).
6. a kind of high-melting metal arc spraying intelligence manufacture device according to claim 1, it is characterised in that: described vertical
Column (26) side is provided with transverse-moving mechanism, and the transverse-moving mechanism includes fixed block (29), and the fixed block (29) is towards column
(26) one end is fixedly connected with column (26), and fixed block (29) top vertical, which runs through, is equipped with the first through slot (30), described
It is provided with third sliding slot (31) in the middle part of first through slot (30) inner cavity two sidewalls, the first through slot (30) inner vertical, which runs through, to be equipped with
Slide bar (32), the slide bar (32) are provided with third sliding block (33) towards the side of third sliding slot (31), the third sliding block
(33) the third sliding slot (31) for being slidably connected to corresponding position is internal, and slide bar (32) top is towards the second electrohydraulic servo valve
(27) side is fixedly connected with the piston rod (28) on the second electrohydraulic servo valve (27), and slide bar (32) bottom end is far from column
(26) side is fixed with mounting plate (34).
7. a kind of high-melting metal arc spraying intelligence manufacture device according to claim 6, it is characterised in that: described
Three sliding blocks (33) two sides and bottom correspond to and are provided with arc groove (41), the arc groove at the positions of third sliding slot (31)
(41) it is internally provided with ball (42), the diameter of the ball (42) is greater than the slot diameter of arc groove (41), and is less than arc groove
(41) notch diameter.
8. a kind of high-melting metal arc spraying intelligence manufacture device according to claim 6, it is characterised in that: the peace
Loading board (34) is provided with vertical shift mechanism far from the one end of slide bar (32), and the vertical shift mechanism includes the second servo motor (36),
Second servo motor (36) is fixedly mounted at the top of mounting plate (34), the output shaft end of second servo motor (36)
It is fixedly connected with gear (40), the mounting plate (34) is run through far from the one end of slide bar (32) is equipped with the second through slot (37), described
Second through slot (37) is internally provided with adjustable plate (38), and the adjustable plate (38) is slidably connected to the second through slot (37) inside, institute
The bottom centre position for stating adjustable plate (38) is fixedly installed with arc-spraying machine (35), corresponding gear at the top of the mounting plate (34)
(40) it is provided at position notch (39), the notch (39) is connected with the second through slot (37), adjustable plate (38) top
The position that portion corresponds to notch (39) is provided with tooth socket (43), the gear teeth meshing on the gear (40) and tooth socket (43).
9. a kind of high-melting metal arc spraying intelligence manufacture device according to claim 8, it is characterised in that: the work
One end of first electrohydraulic servo valve (7) and second electrohydraulic servo valve (27) of the stopper rod (28) far from corresponding position is additionally provided with position
Detection sensor is set, is additionally provided with photoelectric encoder on the first servo motor (5) and the second servo motor (36), it is described
With computer is arranged with outside arc-spraying machine (35), the first electrohydraulic servo valve (7), the second electrohydraulic servo valve (27), position are examined
Sensor, first servo motor (5), the second servo motor (36), photoelectric encoder and arc-spraying machine (35) is surveyed to calculate
Machine is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910685088.8A CN110230017B (en) | 2019-07-27 | 2019-07-27 | Intelligent manufacturing device for high-melting-point metal arc spraying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910685088.8A CN110230017B (en) | 2019-07-27 | 2019-07-27 | Intelligent manufacturing device for high-melting-point metal arc spraying |
Publications (2)
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| CN110230017A true CN110230017A (en) | 2019-09-13 |
| CN110230017B CN110230017B (en) | 2021-03-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910685088.8A Active CN110230017B (en) | 2019-07-27 | 2019-07-27 | Intelligent manufacturing device for high-melting-point metal arc spraying |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201183817Y (en) * | 2008-02-03 | 2009-01-21 | 武汉材料保护研究所 | Arc spraying apparatus for spray painting heterogeneous metal |
| CN102534462A (en) * | 2012-03-28 | 2012-07-04 | 青岛理工大学 | Rapid manufacturing equipment for high-melting-point metal arc spraying mold |
| CN202356230U (en) * | 2011-12-07 | 2012-08-01 | 青岛理工大学 | high melting point metal arc spraying robot |
| WO2013161177A1 (en) * | 2012-04-24 | 2013-10-31 | 新日鐵住金株式会社 | Facility for producing piercing plug |
| CN207109074U (en) * | 2017-08-30 | 2018-03-16 | 嘉利特荏原泵业有限公司 | A kind of automatic electric arc spraying device |
-
2019
- 2019-07-27 CN CN201910685088.8A patent/CN110230017B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201183817Y (en) * | 2008-02-03 | 2009-01-21 | 武汉材料保护研究所 | Arc spraying apparatus for spray painting heterogeneous metal |
| CN202356230U (en) * | 2011-12-07 | 2012-08-01 | 青岛理工大学 | high melting point metal arc spraying robot |
| CN102534462A (en) * | 2012-03-28 | 2012-07-04 | 青岛理工大学 | Rapid manufacturing equipment for high-melting-point metal arc spraying mold |
| WO2013161177A1 (en) * | 2012-04-24 | 2013-10-31 | 新日鐵住金株式会社 | Facility for producing piercing plug |
| CN207109074U (en) * | 2017-08-30 | 2018-03-16 | 嘉利特荏原泵业有限公司 | A kind of automatic electric arc spraying device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110230017B (en) | 2021-03-02 |
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