CN202231046U - A device for automatically cleaning solar panels by spraying liquid - Google Patents
A device for automatically cleaning solar panels by spraying liquid Download PDFInfo
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- CN202231046U CN202231046U CN2011203162847U CN201120316284U CN202231046U CN 202231046 U CN202231046 U CN 202231046U CN 2011203162847 U CN2011203162847 U CN 2011203162847U CN 201120316284 U CN201120316284 U CN 201120316284U CN 202231046 U CN202231046 U CN 202231046U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 77
- 238000005507 spraying Methods 0.000 title claims description 14
- 239000007788 liquid Substances 0.000 title claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000007921 spray Substances 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 4
- 238000010248 power generation Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 5
- 230000001186 cumulative effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域 technical field
本实用新型属于自动清洗装置领域,特别涉及一种用于对太阳能电池板进行喷液式自动清洗的装置。 The utility model belongs to the field of automatic cleaning devices, in particular to a device for spraying liquid automatic cleaning of solar panels.
背景技术 Background technique
目前,随着经济和社会的不断发展,我国能源需求将持续增长。针对目前的能源紧张状况,世界各国都在进行深刻的思考,并努力提高能源利用效率,促进可再生能源的开发和应用,减少对进口煤、石油、天然气的依赖,加强能源安全。 At present, with the continuous development of economy and society, my country's energy demand will continue to grow. Aiming at the current energy shortage situation, all countries in the world are thinking deeply, and are striving to improve energy utilization efficiency, promote the development and application of renewable energy, reduce dependence on imported coal, oil, and natural gas, and strengthen energy security.
伴随着科技进步,技术的发展。太阳能光伏发电所占比重越来越大。据初步统计,我国2010年新增并网光伏发电装机53万kW,累计装机达到83万kW,其中地面大型并网光伏发电累计装机70万kW,建筑一体化并网光伏发电装机约13万kW。全球光伏发电市场2010年新增装机预计同比增加超过120%,达到1700万kW以上,带动我国太阳能光伏产业规模迅速扩大。 With the advancement of science and technology, the development of technology. The proportion of solar photovoltaic power generation is increasing. According to preliminary statistics, my country added 530,000 kW of grid-connected photovoltaic power generation installed capacity in 2010, and the cumulative installed capacity reached 830,000 kW, of which the cumulative installed capacity of large-scale grid-connected photovoltaic power generation on the ground was 700,000 kW, and the installed capacity of building-integrated grid-connected photovoltaic power generation was about 130,000 kW. . The new installed capacity of the global photovoltaic power generation market in 2010 is expected to increase by more than 120% year-on-year, reaching more than 17 million kW, driving the rapid expansion of my country's solar photovoltaic industry.
但是,太阳能电池受外界环境因素比较大,比如:光照强度、温度、电池板表面落灰及其余杂物等。这些因素都对太阳能发电造成很大干扰,降低太阳能电池板的发电效率。在这些因素中,电池板表面的清洁工作是可以人为调控的,但是,目前已有的电池板清洁工作都是由人工来清洁,费时费力,增加太阳能发电的成本。 However, solar cells are greatly affected by external environmental factors, such as: light intensity, temperature, ash on the surface of the battery panel and other sundries. These factors all cause great interference to solar power generation and reduce the power generation efficiency of solar panels. Among these factors, the cleaning work of the surface of the battery panel can be controlled manually, but the existing cleaning work of the battery panel is done manually, which is time-consuming and laborious, and increases the cost of solar power generation.
发明内容 Contents of the invention
本实用新型克服上述不足问题,提供一种喷液式自动清洗太阳能电池板的装置,结构简单,易于操作,在喷水过程中利用清洗刷对电池板进行清洁,自动化强,省时省力,降低劳动强度,减少太阳能发电成本。 The utility model overcomes the above-mentioned disadvantages and provides a liquid-spraying type automatic cleaning device for solar panels, which has a simple structure and is easy to operate. During the water spraying process, the cleaning brush is used to clean the panels, which is highly automated, saves time and effort, and reduces Labor intensity, reduce the cost of solar power generation.
本实用新型为实现上述目的所采用的技术方案是:一种喷液式自动清洗太阳能电池板的装置,支撑架上下两端固定有横向滑动导轨,横向滑动导轨上滑动安装有横向滑动块,横向滑动块上固定纵向滑动导轨,纵向滑动导轨上滑动安装纵向滑动块,纵向滑动块上固定安装清洗刷。 The technical scheme adopted by the utility model to achieve the above purpose is: a liquid spraying type automatic cleaning solar cell panel device, the upper and lower ends of the support frame are fixed with horizontal sliding guide rails, and horizontal sliding blocks are slidably installed on the horizontal sliding guide rails. A longitudinal sliding guide rail is fixed on the sliding block, a longitudinal sliding block is slidably installed on the longitudinal sliding guide rail, and a cleaning brush is fixedly installed on the longitudinal sliding block.
所述支撑架采用L形,太阳能电池板安装于L形两端,形成三角形。 The supporting frame adopts an L shape, and solar panels are installed at both ends of the L shape to form a triangle.
所述支撑架底端安装有收集水槽,收集水槽固定安装于太阳能电池板和横向滑动导轨之间。 A collecting water tank is installed at the bottom of the supporting frame, and the collecting water tank is fixedly installed between the solar panel and the transverse sliding guide rail.
所述横向滑动导轨一侧固定安装有横向运动控制电机,横向运动控制电机驱动控制横向滑动导轨;纵向运动控制电动机固定安装于纵向滑动导轨一侧,纵向运动控制电机驱动控制纵向滑动导轨。 A lateral motion control motor is fixedly installed on one side of the lateral sliding guide rail, and the lateral motion control motor drives and controls the lateral sliding guide rail; a longitudinal motion control motor is fixedly installed on one side of the longitudinal sliding guide rail, and the longitudinal motion control motor drives and controls the longitudinal sliding guide rail.
所述收集水槽通过水管与过滤器一端相连,过滤器另一端通过回水管连接到水泵机组之上;控制器通过信号线分别与水泵机组、横向运动控制电动机和纵向运动控制电动机相连接。 The collecting tank is connected to one end of the filter through a water pipe, and the other end of the filter is connected to the water pump unit through a return pipe; the controller is respectively connected to the water pump unit, the lateral movement control motor and the longitudinal movement control motor through signal lines.
所述清洗刷采用清洗刷底板固定安装于纵向滑动块一侧,清洗刷皮刮固定安装于清洗刷底板中心位置,清洗刷底板底面上开有喷水孔,喷水孔的分布位置关于清洗刷皮刮对称。 The cleaning brush adopts a cleaning brush bottom plate to be fixedly installed on one side of the longitudinal sliding block, and the cleaning brush skin scraper is fixedly installed at the center of the cleaning brush bottom plate. There are water spray holes on the bottom surface of the cleaning brush bottom plate, and the distribution positions of the water spray holes are about the cleaning brush. The skin is symmetrical.
所述清洗刷底板为长方形,其长度与太阳能电池板宽度相等;清洗刷皮刮长度与清洗刷底板长度相同,且采用耐磨的橡胶制成。 The bottom plate of the cleaning brush is rectangular, and its length is equal to the width of the solar panel; the length of the cleaning brush is the same as that of the bottom plate of the cleaning brush, and is made of wear-resistant rubber.
本实用新型装置结构紧凑,功能实用,通过清洗刷中喷出的水和清洗刷上的皮刮对太阳能电池板进行清洗,喷出的水不仅去除了电池板上的灰尘,而且降低了电池板的温度,提高了电池的发电效率,纵向滑动块带动清洗刷沿电池板长度方向清洗,可实现一块电池板得全面清洗,横向滑动块可带动清洗刷横向运动,实现对所有电池板的自动清洗,达到了对太阳能电池板进行自动、高效、节能的清洗的目的,提高了太阳能电池板的发电效率,另外本装置实现了清洗水的过滤循环重复利用,节约了水资源,也降低的清洗的成本。 The utility model has compact structure and practical functions. The solar panel is cleaned by the water sprayed from the cleaning brush and the scraper on the cleaning brush. The sprayed water not only removes the dust on the battery panel, but also lowers the The temperature improves the power generation efficiency of the battery. The vertical sliding block drives the cleaning brush to clean along the length of the battery board, which can realize a comprehensive cleaning of one battery board. The horizontal sliding block can drive the cleaning brush to move laterally to realize automatic cleaning of all battery boards. , to achieve the purpose of automatic, high-efficiency, and energy-saving cleaning of solar panels, and improve the power generation efficiency of solar panels. In addition, this device realizes the filtration and recycling of cleaning water, which saves water resources and reduces the cost of cleaning. cost.
综上,本实用新型可提供一种结构紧凑、操作方便的喷液式自动清洗太阳能电池板的装置,具有功能实用,可控性好,自动化强,高效节能,提高发电效率,降低发电成本的优点。 To sum up, the utility model can provide a liquid-spraying automatic solar cell panel cleaning device with compact structure and convenient operation, which has practical functions, good controllability, strong automation, high efficiency and energy saving, improved power generation efficiency, and reduced power generation cost. advantage.
附图说明 Description of drawings
图1为本实用新型一种喷液式自动清洗太阳能电池板的装置结构正视图。 Fig. 1 is a front view of the structure of a device for automatically cleaning solar panels by spraying liquid according to the present invention.
图2为图1中一种喷液式自动清洗太阳能电池板的装置结构侧视图。 Fig. 2 is a side view of the structure of a device for automatically cleaning solar panels by spraying liquid in Fig. 1 .
图3为图2中清洗刷的结构简图。 Fig. 3 is a schematic structural diagram of the cleaning brush in Fig. 2 .
图中,1. 控制器,2. 信号线,3. 横向运动控制电动机,4. 纵向运动控制电动机,5. 横向滑动块,6. 纵向滑动块,7. 清洗刷底板,8. 横向滑动导轨,9. 太阳能电池板,10. 收集水槽,11. 纵向滑动导轨,12. 进水管,13. 过滤器,14. 回水管,15.水泵机组,16.清洗刷皮刮,17.支撑架,18.喷水孔。 In the figure, 1. Controller, 2. Signal line, 3. Horizontal motion control motor, 4. Longitudinal motion control motor, 5. Horizontal sliding block, 6. Vertical sliding block, 7. Cleaning brush bottom plate, 8. Horizontal sliding guide rail , 9. Solar panel, 10. Collection tank, 11. Longitudinal sliding guide rail, 12. Inlet pipe, 13. Filter, 14. Return pipe, 15. Water pump unit, 16. Cleaning brush scraper, 17. Support frame, 18. Spray holes.
具体实施方式 Detailed ways
下面结合具体实施例及附图详细说明本实用新型,但本实用新型并不局限于具体实施例。 The utility model will be described in detail below in conjunction with specific embodiments and accompanying drawings, but the utility model is not limited to specific embodiments.
如图1、2和3所示的一种喷液式自动清洗太阳能电池板的装置,装置由太阳能电池板9固定安装于支撑架17之上;收集水槽10固定安装于太阳能电池板9底端外侧;两条横向滑动导轨8分别固定安装于太阳能电池板9顶端的支撑架17之上和太阳能电池板底端收集水槽10的外侧,两组横向滑动块5分别滑动安装于两条横向滑动导轨8之上,横向运动控制电机3固定安装于横向滑动导轨8一侧;纵向滑动导轨11两端分别固定安装于两组横向滑动块5之上,纵向滑动块6滑动安装于纵向滑动导轨11,纵向滑动导轨11平行于太阳能电池板9表面。清洗刷固定安装于纵向滑动块6一侧,纵向运动控制电动机4固定安装于纵向滑动导轨11一侧;收集水槽10通过水管与过滤器13一端相连,过滤器13另一端通过回水管14连接到水泵机组15之上,收集水槽10其与过滤器13相连接的一端与另一端相比位置相对较低;控制器1通过信号线2分别与水泵机组15、横向运动控制电动机3和纵向运动控制电动机4相连接,横向运动控制电动机3和纵向运动控制电动机4通过控制器1控制,分别用于控制横向滑动块5的横向运动和纵向滑动块6的的纵向运动,控制设备的开启与关闭。
As shown in Figures 1, 2 and 3, a liquid-spray type automatic cleaning device for solar panels, the device is fixedly installed on the
清洗刷采用清洗刷底板7固定安装于纵向滑动块6一侧,清洗刷皮刮13固定安装于清洗刷底板7中心位置,清洗刷底板7底面上开有喷水孔15,喷水孔15的分布位置关于清洗刷皮刮16对称;清洗刷底板7为长方形,其长度与太阳能电池板宽度相等;清洗刷皮刮16长度与清洗刷底板7长度相同,且采用耐磨的橡胶制成。
The cleaning brush adopts the cleaning
清洗过程中,待设备安装完毕后,通过控制器1启动水泵机组15,给清洗刷提供含清洗剂的水,水从喷水孔喷向电池板表面,同时通过控制器启动纵向运动控制电动机4,带动纵向滑动块6开始运动,从而使得清洗刷皮刮16沿电池板顶部贴紧电池板表面从上向下运动,直到清洗刷达到电池板底部,实现对电池板的清洗,如果电池板上灰尘较多时,可调节控制器使得纵向运动控制电动机4反向转动,使得清洗刷皮刮16沿电池板底部贴紧电池板表面从下向上运动,实现来回重复清洗,直到一块太阳能电池板清洗干净。
During the cleaning process, after the equipment is installed, start the
当一块太阳能电池板清洗干净后,通过控制器启动横向运动控制电动机3,使得横向滑动块5沿横向滑动导轨8向未清洗太阳能电池板方向运动一个太阳能电池板的宽度,实现对下一块电池板的清洗,从而依次对未清洗的太阳能电池板进行清洗直到最后一块太阳能电池板清洗完毕为止。
After a solar cell panel is cleaned, start the lateral motion control motor 3 through the controller, so that the
清洗过程中,从太阳能电池板9底部流下的清洗污水通过收集水槽7收集到过滤器中,过滤后得到过滤水,过滤水可重复利用,降低水资源的消耗。
During the cleaning process, the cleaning sewage flowing down from the bottom of the
此过程中对太阳能电池板进行自动清洗,省时省力,降低了劳动强度。自动清洗去除了灰尘,提高了太阳能电池板的光照强度,同时清洗水降低了电池片的温度,从而提高了光电转化效率,最终提高了发电效率,降低了太阳能电池发电的成本。 During this process, the solar panel is automatically cleaned, which saves time and effort, and reduces labor intensity. Automatic cleaning removes dust and improves the light intensity of solar panels, while the cleaning water reduces the temperature of the cells, thereby improving the photoelectric conversion efficiency, ultimately improving the power generation efficiency and reducing the cost of solar cell power generation.
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