CN202217406U - Spot welding training platform - Google Patents
Spot welding training platform Download PDFInfo
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- CN202217406U CN202217406U CN2011202908893U CN201120290889U CN202217406U CN 202217406 U CN202217406 U CN 202217406U CN 2011202908893 U CN2011202908893 U CN 2011202908893U CN 201120290889 U CN201120290889 U CN 201120290889U CN 202217406 U CN202217406 U CN 202217406U
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- 238000003466 welding Methods 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 claims abstract description 51
- 238000003825 pressing Methods 0.000 claims description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
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Abstract
本实用新型公开了一种点焊培训平台,包括支架、垂直焊接面板、水平焊接面板和活动焊接面板,垂直焊接面板和水平焊接面板固定于支架上,活动焊接面板铰接于支架一侧,水平焊接面板上设有第一工艺试板夹紧口和位于第一工艺试板夹紧口两端的第一工艺试板压紧块;垂直焊接面板与水平焊接面板垂直,垂直焊接面板上设有第二工艺试板夹紧口和位于第二工艺试板夹紧口两端的第二工艺试板压紧块;活动焊接面板上设有第三工艺试板夹紧口和位于第三工艺试板夹紧口两端的第三工艺试板压紧块。本实用新型用于给新员工练习点焊手感,结构简单,加工方便,从水平焊接、垂直焊接和垂直平面180度范围内任意角度焊接,让新员工从手法上和技能上快速提升。
The utility model discloses a spot welding training platform, including a bracket, a vertical welding panel, a horizontal welding panel and a movable welding panel, wherein the vertical welding panel and the horizontal welding panel are fixed on the bracket, the movable welding panel is hinged on one side of the bracket, the horizontal welding panel is provided with a first process test plate clamping port and first process test plate clamping blocks located at both ends of the first process test plate clamping port; the vertical welding panel is perpendicular to the horizontal welding panel, the vertical welding panel is provided with a second process test plate clamping port and second process test plate clamping blocks located at both ends of the second process test plate clamping port; the movable welding panel is provided with a third process test plate clamping port and third process test plate clamping blocks located at both ends of the third process test plate clamping port. The utility model is used for new employees to practice spot welding feel, has a simple structure, is easy to process, and can be used for horizontal welding, vertical welding and welding at any angle within 180 degrees of a vertical plane, so that new employees can quickly improve their techniques and skills.
Description
技术领域 technical field
本实用新型涉及焊接培训装备领域,具体涉及一种点焊培训平台。 The utility model relates to the field of welding training equipment, in particular to a spot welding training platform. the
背景技术 Background technique
汽车制造业中,焊接操作过程中有一个过渡期,新员工入职不能马上上岗操作,手法满足不了质量,生产节拍不能满足要求,需要隔离进行专项培训,以达到生产的要求。 In the automobile manufacturing industry, there is a transition period in the welding operation process. New employees cannot start work immediately after entering the job. the
CN201051321Y的专利公开了一种焊接培训操作台,该机构主要由立架和供放置焊接试板的旋转架构成,旋转架和立架铰接并设置有使旋转架相对立架定位的定位机构,旋转架台面上放置有摄像机支架。该机构可以在四个不同焊接位置进行焊接操作训练,使用时需要对每个角度进行调整定位,较麻烦。 The patent of CN201051321Y discloses a welding training console, which is mainly composed of a stand and a rotating frame for placing welding test plates. The rotating frame and the stand are hinged and provided with a positioning mechanism for positioning the rotating frame relative to the stand. A camera bracket is placed on the platform. This mechanism can carry out welding operation training at four different welding positions, and needs to adjust and position each angle during use, which is cumbersome. the
实用新型内容 Utility model content
本实用新型提供了一种点焊培训平台,模拟生产现场位置,从水平焊接、垂直焊接和垂直面180度范围内任意角度焊接,让新员工从手法上和技能上快速提升,从而解决新员工上手难问题。 The utility model provides a spot welding training platform, which simulates the position of the production site, and welds from horizontal welding, vertical welding, and any angle within the range of 180 degrees on the vertical surface, so that new employees can quickly improve their techniques and skills, thereby solving the problem of new employees. Difficult to get started problem. the
一种点焊培训平台,包括支架、垂直焊接面板、水平焊接面板和活动焊接面板,所述的垂直焊接面板和水平焊接面板固定于支架上,所述的活动焊接面板铰接于支架一侧,所述水平焊接面板上设有第一工艺试板夹紧口和位于第一工艺试板夹紧口两端的第一工艺试板压紧块;所述垂直焊接面板与水平焊接面板垂直,垂直焊接面板上设有第二工艺试板夹紧口和位于第二工艺试板夹紧口两端的第二工艺试板压紧块;所述活动焊接面板上设有第三工艺试板夹紧口和位于第三工艺试板夹紧口两端的第三工艺试板压紧块。 A spot welding training platform, comprising a bracket, a vertical welding panel, a horizontal welding panel and a movable welding panel, the vertical welding panel and the horizontal welding panel are fixed on the bracket, the movable welding panel is hinged on one side of the bracket, the The horizontal welding panel is provided with the clamping port of the first process test plate and the first process test plate pressing blocks located at both ends of the clamping port of the first process test plate; the vertical welding panel is perpendicular to the horizontal welding panel, and the vertical welding panel The second process test plate clamping port and the second process test plate pressing blocks located at both ends of the second process test plate clamping port are provided on the upper part; the movable welding panel is provided with a third process test plate clamping port and located at the The pressing blocks of the third process test plate at both ends of the clamping port of the third process test plate. the
作为优选,所述支架由矩形框、垂直固定在矩形框四角上方的支柱和连接同侧支柱的横杆组成,用方管加工而成,方便加工和使用;更优选所 述支架上设有加强杆,使支架更牢固。 As a preference, the bracket consists of a rectangular frame, pillars vertically fixed above the four corners of the rectangular frame, and crossbars connecting the pillars on the same side, and is made of square tubes, which is convenient for processing and use; more preferably, the bracket is provided with reinforcement Rod to make the stand stronger. the
作为优选,所述水平焊接面板下方第一工艺试板夹紧口处固定有一焊接块,所述焊接块上设有半孔,更优选所述焊接块上均匀设有5个半孔,使初学者容易掌握手感,焊接块采用聚氨脂材料,是绝缘的,可以防止焊接分流。 As a preference, a welding block is fixed at the clamping opening of the first process test plate under the horizontal welding panel, and half holes are arranged on the welding block, more preferably five half holes are evenly arranged on the welding block, so that the initial It is easy for scholars to grasp the hand feeling. The welding block is made of polyurethane material, which is insulated and can prevent welding shunt. the
作为优选,还包括具有轴芯的轴套和固定于轴套上的支撑杆,所述轴套通过轴芯铰接于所述支架一侧,所述活动焊接面板固定于支撑杆上,轴套两端设有螺纹孔和紧固螺栓,这样活动焊接面板可以绕轴套中的轴芯上下180度范围内转动,可以根据需要调节不同的焊接角度,当角度调节好后,拧紧轴套两端的紧固螺栓,就可以使活动焊接面板固定不动,方便新员工练习各个角度的焊接手感。 Preferably, it also includes a shaft sleeve with a shaft core and a support rod fixed on the shaft sleeve, the shaft sleeve is hinged to one side of the bracket through the shaft core, the movable welding panel is fixed on the support rod, There are threaded holes and fastening bolts at the end, so that the movable welding panel can rotate around the shaft core in the sleeve within 180 degrees up and down, and different welding angles can be adjusted according to needs. By tightening the bolts, the movable welding panel can be fixed, which is convenient for new employees to practice welding from all angles. the
作为优选,所述支架下方设有滚轮,方便点焊培训平台的移动。 Preferably, rollers are provided under the bracket to facilitate the movement of the spot welding training platform. the
本实用新型在使用时,将工艺试板固定在工艺试板夹紧口上,新员工可以在不同的方向上练习点焊以达到熟练操作。 When the utility model is in use, the process test plate is fixed on the clamping port of the process test plate, and new employees can practice spot welding in different directions to achieve skilled operation. the
本实用新型结构简单,加工方便,模拟生产现场位置,从水平焊接、垂直焊接和垂直180度范围内任意角度焊接,让新员工从手法上和技能上快速提升。 The utility model has simple structure, convenient processing, simulates the position of the production site, and welds from any angle within the range of horizontal welding, vertical welding and vertical 180 degrees, so that new employees can quickly improve their techniques and skills. the
附图说明 Description of drawings
图1是本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model. the
具体实施方式 Detailed ways
如图1所示,一种点焊培训平台,包括支架1、水平焊接面板3、垂直焊接面板2和活动焊接面板4。
As shown in FIG. 1 , a spot welding training platform includes a
一用方管加工成的矩形框11四角上方垂直固定四根支柱12,支柱12中部设有加强杆13,位于矩形框11左侧的两根支柱12高于右侧的支柱12,高出部分用来固定垂直焊接面板2,右侧两根支柱12上端之间及左侧两根支柱12之间与右侧支柱12上端同一水平面设有横杆14,水平焊接面板3用螺栓固定在两横杆14上,水平焊接面板3上靠近后侧设有第一工艺试板夹紧口31,第一工艺试板夹紧口31上方的两端设有第一工艺试板压紧块32,水平焊接面板3上的下方位于第一工艺试板夹紧口31处用 螺栓固定有用聚氨脂做成的焊接块33,焊接块33上均匀设有5个半孔,半孔对准第一工艺试板夹紧口31;垂直焊接面板2用螺栓固定在左侧支柱12上端凸出部分上,垂直焊接面板2上靠近上侧设有第二工艺试板夹紧口21,垂直焊接面板2右侧位于第二工艺试板夹紧口21两端设有第二工艺试板压紧块22;位于支架1前侧左右两个支柱12上端与水平焊接面板2平齐处设有一穿设有轴芯的轴套41,轴套41中的轴芯两端分别于支柱12固定,轴套41上垂直固定两个互相平行的支撑杆44,活动焊接面板4用螺栓固定在两支撑杆44下方,活动焊接面板4上设有第三工艺试板夹紧口42,第三工艺试板夹紧口42两端下方设有第三工艺试板压紧块43,活动焊接面板4可绕轴套41中的轴芯上下180度范围内活动,轴套41两端设有螺纹孔和紧固螺栓,当活动焊接面板4角度调节好后拧紧紧固螺栓使活动焊接面板4固定不动;矩形框11左侧下方固定两个单向滚轮5,右侧下方固定两个万向滚轮5。
Four
本实用新型在使用时,员工将工艺试板夹紧在工艺试板夹紧口两端的工艺试板压紧块中,新员工可以在水平面、垂直面、上下180度范围内各个不同的角度练习手感。 When the utility model is in use, employees clamp the process test plate in the process test plate pressing blocks at both ends of the clamping port of the process test plate, and new employees can practice at different angles in the horizontal plane, vertical plane, and 180-degree range up and down. feel. the
Claims (7)
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CN2011202908893U CN202217406U (en) | 2011-08-11 | 2011-08-11 | Spot welding training platform |
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CN2011202908893U CN202217406U (en) | 2011-08-11 | 2011-08-11 | Spot welding training platform |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104801912A (en) * | 2015-05-13 | 2015-07-29 | 哈尔滨职业技术学院 | Welding skill training platform device |
CN106781815A (en) * | 2017-03-15 | 2017-05-31 | 奇瑞汽车股份有限公司 | A kind of Automobile Welding defect recognition practical traning platform |
CN107749202A (en) * | 2017-11-30 | 2018-03-02 | 芜湖信诺教育设备有限公司 | A kind of automobile welding process assembling skill training equipment and Training Methodology |
CN111681481A (en) * | 2020-05-07 | 2020-09-18 | 沪东中华造船(集团)有限公司 | Vertical electrogas welding welder training device and using method |
CN111889931A (en) * | 2020-04-19 | 2020-11-06 | 沈阳中鹏设备有限公司 | Flat Welding Evaluation Workbench |
-
2011
- 2011-08-11 CN CN2011202908893U patent/CN202217406U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104801912A (en) * | 2015-05-13 | 2015-07-29 | 哈尔滨职业技术学院 | Welding skill training platform device |
CN104801912B (en) * | 2015-05-13 | 2016-06-08 | 哈尔滨职业技术学院 | A kind of welding skill training platform device |
CN106781815A (en) * | 2017-03-15 | 2017-05-31 | 奇瑞汽车股份有限公司 | A kind of Automobile Welding defect recognition practical traning platform |
CN107749202A (en) * | 2017-11-30 | 2018-03-02 | 芜湖信诺教育设备有限公司 | A kind of automobile welding process assembling skill training equipment and Training Methodology |
CN111889931A (en) * | 2020-04-19 | 2020-11-06 | 沈阳中鹏设备有限公司 | Flat Welding Evaluation Workbench |
CN111681481A (en) * | 2020-05-07 | 2020-09-18 | 沪东中华造船(集团)有限公司 | Vertical electrogas welding welder training device and using method |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120509 Termination date: 20140811 |
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EXPY | Termination of patent right or utility model |