CN111681481A - Vertical electrogas welding welder training device and using method - Google Patents
Vertical electrogas welding welder training device and using method Download PDFInfo
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- CN111681481A CN111681481A CN202010375277.8A CN202010375277A CN111681481A CN 111681481 A CN111681481 A CN 111681481A CN 202010375277 A CN202010375277 A CN 202010375277A CN 111681481 A CN111681481 A CN 111681481A
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B9/00—Simulators for teaching or training purposes
Abstract
The invention discloses a vertical electrogas welding welder training device, which comprises: the panel is vertically arranged, a vertical rectangular through hole is formed in the middle of the panel, a limiting plate lapped on the panel is arranged on one side of the through hole in the length direction, and a stop plate is arranged on the panel at the bottom of the through hole; the welding test plate is provided with a welding line to be welded, the bottom surface of the welding test plate is attached to the panel, the projection of the welding line on the panel in the vertical direction is located in the range of the through hole, the bottom of the welding test plate is supported by the stop plate, and one side of the welding test plate is attached to the limiting plate; and the fixing clamp is fixedly connected on the panel through a screw, a through hole matched with the screw is formed in the panel, and one end of the fixing clamp and the panel clamp the welding test plate. The invention has the beneficial effect of facilitating the training of vertical electrogas welding welders in the examination.
Description
Technical Field
The invention belongs to the field of ship welding, and particularly relates to a training device for a vertical electrogas welding welder and a using method.
Background
The vertical electrogas welding is an important welding technology for a shipyard, and operators can be on duty after being trained professionally and qualified, so that the tool for training the vertical electrogas welding is needed, can simulate the scene of a real ship indoors, is simple to operate, is convenient to use, ensures safety, and can be recycled infinitely.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a training device for a vertical electrogas welding welder and a using method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a vertical electrogas welder training apparatus, the apparatus comprising: the panel is vertically arranged, a vertical rectangular through hole is formed in the middle of the panel, a limiting plate lapped on the panel is arranged on one side of the through hole in the length direction, and a stop plate is arranged on the panel at the bottom of the through hole; the welding test plate is provided with a welding line to be welded, the bottom surface of the welding test plate is attached to the panel, the projection of the welding line on the panel in the vertical direction is located in the range of the through hole, the bottom of the welding test plate is supported by the stop plate, and one side of the welding test plate is attached to the limiting plate; and
the fixing clamp is fixedly connected to the panel through screws, through holes matched with the screws are formed in the panel, and one end of the fixing clamp and the panel clamp the welding test plate.
Preferably, one end of a diagonal brace is connected to the panel, and the other end of the diagonal brace abuts against the ground or the base.
Preferably, the inclined strut is an angle steel.
Preferably, a gasket supporting plate is arranged on the face, opposite to the face where the welding test plate is located, of the panel, and two ends of the gasket supporting plate cross the through holes.
Preferably, the number of the pad supporting plates is 4, and a pad is clamped between the welding test plate and the pad supporting plate.
Preferably, the device comprises a plurality of the limiting plates uniformly distributed in the length direction of the through hole.
Preferably, the upper part of the welding test plate comprises a horse plate, the lower part of the welding test plate comprises an arc striking plate, and the bottom of the arc striking plate is supported by the stop plate.
Preferably, the specification of the through hole is 160X1100mm, the width of the horse plate is equal to that of the through hole, and the width of the arc striking plate is equal to that of the stop plate.
A method of using a vertical electrogas welder training apparatus, the method of use comprising: the welding test plate is vertically arranged on the stop plate, the back surface of the welding test plate is pasted with the liner, one side of the welding test plate is pasted with the limiting plate, and the front surface of the welding test plate is fixed through the fixing clamp.
Compared with the prior art, the invention has the beneficial effects that: the device can simulate the situation of butt welding seams of the longitudinal seams of the outer plate and the inner side plate of the real ship indoors, so that welding operation workers can carry out relevant training indoors.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention.
Fig. 2 is a side schematic view of a pad pallet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
As shown in fig. 1-2, the present embodiment provides a vertical electrogas welder training apparatus, comprising: the panel comprises a panel 1, wherein the panel 1 is vertically arranged, a vertical rectangular through hole 2 is formed in the middle of the panel 1, a limiting plate 3 lapped on the panel 1 is arranged on one side of the through hole 2 in the length direction, and a stop plate 4 is arranged on the panel 1 at the bottom of the through hole 2; the welding test plate 5 is provided with a welding line 6 to be welded, the bottom surface of the welding test plate 5 is attached to the panel 1, the projection of the welding line 6 in the vertical direction on the panel 1 is positioned in the range of the through hole 2, the bottom of the welding test plate 5 is supported by the stop plate 4, and one side of the welding test plate 5 is attached to the limiting plate 3; and
One end of an inclined strut 8 is connected to the panel 1, and the other end of the inclined strut 8 is abutted against the ground or a base.
The inclined strut 8 is angle steel.
The surface of the panel 1 opposite to the surface where the welding test plate 5 is arranged is provided with a gasket supporting plate 9, and two ends of the gasket supporting plate 9 cross the through hole 2.
The number of the pad supporting plates 9 is 4, and a pad is arranged between the welding test plate 5 and the pad supporting plates 9.
The device comprises a plurality of limiting plates 3 which are uniformly distributed in the length direction of the through hole 2.
The upper portion of welding test panel 5 includes horse board 10, and the lower part of welding test panel 5 includes run-on plate 11, and run-on plate 11's bottom is supported by stop board 4.
The specification of the through hole 2 is 160X1100 mm.
A use method of a vertical electrogas welding welder training device comprises the following steps: the welding test plate 5 is vertically arranged on the stop plate 4, the back surface of the welding test plate 5 is pasted with the gasket, one side of the welding test plate 5 is pasted with the limiting plate 3, and the front surface of the welding test plate 5 is fixed through the fixing clamp 7.
Further, the device is composed of a front surface component and a back surface component, wherein the front surface comprises: 160X1100 is hollowed in the middle of a panel (1650X 850, the thickness of the panel is 14 mm), three limiting plates (three in total 150X 285) are lapped on the panel at one side of the panel so as to control the welding seam of the test panel to be welded in the hollowed area of the panel, 6 fixing clamps (45X130) are arranged, each fixing clamp is fixed by one M9 screw, the test panel can be attached to the panel, and a stop plate is arranged below the opening of the panel so as to prevent the test panel from vertically falling; and (3) reverse side: the two 50X50 angle irons of the inclined strut are used for enabling the panel to reach a horizontal and vertical state, and 4 gasket supporting plates (280X 50) can prevent the gasket on the back of the welding seam of the test panel from falling off.
Two welding test plates provided with a horse plate and an arc striking plate are erected on the stop plate, one side of each welding test plate is close to the limit plate, M9 nuts on the fixing clamps are screwed and fixed, and the back sides of the welding test plates are attached with liners for centering and fixing, so that the aim of simulating the situation of butt welding seams of longitudinal seams of outer plates and inner side plates of a real ship and facilitating worker training is achieved.
Through probation, this frock frame result of use is good, easy operation, convenient test panel are fixed and are taken off.
Although the present invention has been described in detail with respect to the above embodiments, it will be understood by those skilled in the art that modifications or improvements based on the disclosure of the present invention may be made without departing from the spirit and scope of the invention, and these modifications and improvements are within the spirit and scope of the invention.
Claims (9)
1. A vertical electrogas welder training device, characterized in that the device comprises:
the panel is vertically arranged, a vertical rectangular through hole is formed in the middle of the panel, a limiting plate lapped on the panel is arranged on one side of the through hole in the length direction, and a stop plate is arranged on the panel at the bottom of the through hole;
the welding test plate is provided with a welding line to be welded, the bottom surface of the welding test plate is attached to the panel, the projection of the welding line on the panel in the vertical direction is located in the range of the through hole, the bottom of the welding test plate is supported by the stop plate, and one side of the welding test plate is attached to the limiting plate; and
the fixing clamp is fixedly connected to the panel through screws, through holes matched with the screws are formed in the panel, and one end of the fixing clamp and the panel clamp the welding test plate.
2. A vertical electrogas welding welder training device according to claim 1, characterized in that one end of a diagonal brace is attached to the panel, the other end of the diagonal brace resting against the ground or a base.
3. The vertical electrogas welding welder training apparatus of claim 2, wherein the brace is an angle iron.
4. A vertical electrogas welding welder training apparatus as recited in claim 1, wherein a gasket support plate is provided on a face of said panel opposite to a face of said welding test plate, both ends of said gasket support plate crossing said through hole.
5. The training apparatus for vertical electrogas welding workers according to claim 4, wherein the number of the pad supporting plates is 4, and a pad is interposed between the welding test plate and the pad supporting plate.
6. A vertical electrogas welding welder training device according to claim 1, characterized in that it comprises a plurality of said limiting plates evenly distributed in the length direction of said through hole.
7. A vertical electrogas welding welder training device according to claim 1, characterized in that the upper part of the welding test panel comprises a horse board and the lower part of the welding test panel comprises an arc run-up board, the bottom of the arc run-up board being supported by the stop board.
8. The vertical electrogas welding welder training device of claim 7, wherein the through hole has a gauge of 160X1100mm, the width of the horse plate is equal to the width of the through hole, and the width of the run-on plate is equal to the width of the stop plate.
9. A use method of a vertical electrogas welding welder training device is characterized by comprising the following steps:
the welding test plate is vertically arranged on the stop plate, the back surface of the welding test plate is pasted with the liner, one side of the welding test plate is pasted with the limiting plate, and the front surface of the welding test plate is fixed through the fixing clamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010375277.8A CN111681481A (en) | 2020-05-07 | 2020-05-07 | Vertical electrogas welding welder training device and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010375277.8A CN111681481A (en) | 2020-05-07 | 2020-05-07 | Vertical electrogas welding welder training device and using method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111681481A true CN111681481A (en) | 2020-09-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010375277.8A Pending CN111681481A (en) | 2020-05-07 | 2020-05-07 | Vertical electrogas welding welder training device and using method |
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| CN (1) | CN111681481A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2759668Y (en) * | 2005-01-12 | 2006-02-22 | 宝山钢铁股份有限公司 | Stationary type vertical welding equipment |
| CN101898273A (en) * | 2010-06-30 | 2010-12-01 | 沪东中华造船(集团)有限公司 | Method for carrying out simulated training of non-melt argon tungsten-arc welding on liquefied natural gas (LNG) carrier for welders |
| CN201913404U (en) * | 2010-12-13 | 2011-08-03 | 舟山中远船务工程有限公司 | Movable vertical electro-gas welding platform |
| CN202217406U (en) * | 2011-08-11 | 2012-05-09 | 浙江吉润汽车有限公司 | Spot-welding training platform |
| CN202780290U (en) * | 2012-09-20 | 2013-03-13 | 杭州市设备安装有限公司 | Multifunctional universal operating frame for welder qualification test and training |
| CN106960627A (en) * | 2017-04-18 | 2017-07-18 | 河钢股份有限公司邯郸分公司 | A kind of welding analog teaching aid |
| CN107042352A (en) * | 2017-04-28 | 2017-08-15 | 广船国际有限公司 | Obliquity vertical gas-electric welding method |
| CN107717302A (en) * | 2017-11-09 | 2018-02-23 | 天津中车唐车轨道车辆有限公司 | A kind of multi-functional cast welding tool setup |
-
2020
- 2020-05-07 CN CN202010375277.8A patent/CN111681481A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2759668Y (en) * | 2005-01-12 | 2006-02-22 | 宝山钢铁股份有限公司 | Stationary type vertical welding equipment |
| CN101898273A (en) * | 2010-06-30 | 2010-12-01 | 沪东中华造船(集团)有限公司 | Method for carrying out simulated training of non-melt argon tungsten-arc welding on liquefied natural gas (LNG) carrier for welders |
| CN201913404U (en) * | 2010-12-13 | 2011-08-03 | 舟山中远船务工程有限公司 | Movable vertical electro-gas welding platform |
| CN202217406U (en) * | 2011-08-11 | 2012-05-09 | 浙江吉润汽车有限公司 | Spot-welding training platform |
| CN202780290U (en) * | 2012-09-20 | 2013-03-13 | 杭州市设备安装有限公司 | Multifunctional universal operating frame for welder qualification test and training |
| CN106960627A (en) * | 2017-04-18 | 2017-07-18 | 河钢股份有限公司邯郸分公司 | A kind of welding analog teaching aid |
| CN107042352A (en) * | 2017-04-28 | 2017-08-15 | 广船国际有限公司 | Obliquity vertical gas-electric welding method |
| CN107717302A (en) * | 2017-11-09 | 2018-02-23 | 天津中车唐车轨道车辆有限公司 | A kind of multi-functional cast welding tool setup |
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Application publication date: 20200918 |
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| RJ01 | Rejection of invention patent application after publication |