CN107749202A - A kind of automobile welding process assembling skill training equipment and Training Methodology - Google Patents

A kind of automobile welding process assembling skill training equipment and Training Methodology Download PDF

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Publication number
CN107749202A
CN107749202A CN201711241324.4A CN201711241324A CN107749202A CN 107749202 A CN107749202 A CN 107749202A CN 201711241324 A CN201711241324 A CN 201711241324A CN 107749202 A CN107749202 A CN 107749202A
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China
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training
training board
board
study
class
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Inventor
杨阿根
王建军
陆斌
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Cigna Wuhu Education Equipment Co Ltd
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Cigna Wuhu Education Equipment Co Ltd
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Priority to CN201711241324.4A priority Critical patent/CN107749202A/en
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B5/00Electrically-operated educational appliances
    • G09B5/06Electrically-operated educational appliances with both visual and audible presentation of the material to be studied
    • G09B5/065Combinations of audio and video presentations, e.g. videotapes, videodiscs, television systems
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B9/00Simulators for teaching or training purposes

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  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Physics & Mathematics (AREA)
  • Educational Administration (AREA)
  • Educational Technology (AREA)
  • General Physics & Mathematics (AREA)
  • Multimedia (AREA)
  • Electrically Operated Instructional Devices (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention discloses a kind of automobile welding process assembling skill training equipment and Training Methodology, the training device to include practical traning platform, training board and training board base, and training board base is placed on training station, and training board is engaged with training board base;Described training board includes first kind training board, the second class training board and the 3rd class training board, parts groove and hole in piece part are provided with first kind training board, the second class training board and the 3rd class training board, parts groove and hole in piece part are engaged with corresponding part or annex;Described first kind training board includes upper plate and lower plate, and upper plate and lower plate are engaged;The second described class training board includes mainboard, and the one side of mainboard is connected with tripod, half deep-slotted chip breaker is provided with one end of mainboard;The 3rd described class training board includes stripe board and L shaped plate, stripe board and L shaped plate vertical connection.By practising equipment training, student can be made to cultivate mass, systematization and standardization.

Description

A kind of automobile welding process assembling skill training equipment and Training Methodology
Technical field
The invention belongs to skilled worker's skills training field, and in particular to a kind of automobile welding process assembles skill training device Material and Training Methodology.
Background technology
Existing automobile industry welding and assembling technicses training is mainly by teacher to course theory explaination, and then teacher carries out operation and drilled Show and (there is no standard, it is just the same can not to ensure that every class tells about content), student compares teacher's demonstration evolution and repeated, because learning Member's study comprehension ability is different and teacher's ability and the differentiation of teaching, cause the welding technique of student require and operating method not Can be consistent.(standardization, safety, efficiency and quality) product demand can not be adapted to completely.
Existing automobile industry welding and assembling technicses training mainly passes through theory explaination and the study of visualizing billboard and textbook education batch It is chosen as leading, the different understandability of student can not meet the job requirement manufactured now, and result of training can not be understood in depth.
Existing welding and assembling technicses training method is single, dumb, can not unify the degree of understanding of student, training process student Potential safety hazard is excessive, is unable to reach the operation requirement of standardization.
The content of the invention
It is an object of the invention to provide a kind of automobile welding process assembling skill training equipment and Training Methodology, pass through fortune With the equipment training of the present invention, student can be made to cultivate mass, systematization and standardization.This practical traning platform main body uses aluminium profiles Material, it is easy to mass production, with short production cycle, the more traditional teaching equipment of production cost is decreased obviously.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of automobile welding process assembles skill training equipment, including practical traning platform, training board and training board base, training board Base is placed on training station, and training board is engaged with training board base;
Described training board includes first kind training board, the second class training board and the 3rd class training board, first kind training board, Parts groove and hole in piece part are provided with second class training board and the 3rd class training board;Described first kind training board include upper plate and Lower plate, upper plate and lower plate are engaged;The second described class training board includes mainboard, and the one side of mainboard is connected with tripod, main Half deep-slotted chip breaker is provided with one end of plate;The 3rd described class training board includes stripe board and L shaped plate, and stripe board is vertical with L shaped plate Connection;
Described training board base includes L-type base and template base, and described L-type base includes back rack and chassis, Back rack is connected with chassis, and hanging strip is connected with back rack, and hanging groove and waist type groove are provided with hanging strip, sawtooth is connected with chassis Bar, teeth is provided with Saw blade, L-type base is engaged with first kind training board;Described template base includes bottom plate and handle, Template base is engaged with the second class training board and the 3rd class training board respectively.
Further, described practical traning platform includes upper platen, forward support post and rear support, upper platen respectively with forward support post and Rear support strut connects, and upper platen is arranged right below dividing plate, and dividing plate is connected with forward support post and rear support strut respectively;Propped up after two Horizontal stripe is connected between dagger, horizontal stripe is provided with case, mouse rack is connected with the rear support strut of right survey, mouse rack is positioned at horizontal stroke The lower section of bar;The top of rear support strut is connected with framework.
Further, described upper platen puts down opposed setting with dividing plate, and the distance between dividing plate and upper platen are 0.3- 0.6m。
Further, the lower surface of described upper platen is evenly distributed with the second U-lag, and the upper surface of dividing plate is evenly distributed with First U-lag, the first U-lag and the second U-lag correspond.
Further, the vertical range between described mouse rack and case is 5-15cm.
Further, the lower end of described forward support post and rear support strut is equipped with hoof pin.
Further, two sides of described first kind training board are engaged with hanging groove, one end of first kind training board and saw Teeth on rack are engaged.
Further, described training board base is engaged with upper platen.
A kind of Training Methodology of automobile welding process assembling technical ability, specifically includes following steps:Training board base is shifted To upper platen, take out training board to be trained and be put on training board base, integral computer is arranged on case, open Computer, the learning software in computer learnt, is trained and selftest, specific as follows:
(1) main points study is trained
Introduction is clicked on, safety key points, key points for operation and the Essentials for quality control in actual mechanical process are learnt by photo;
(2) the use study of electric gun
After completing training main points study, click on electric gun and enter electric gun using study interface using button, pass through standard The video playback of change, study electric gun application, correct hold rifle method, the use of switch, the operating of rotating, electronic holster The replacing of cylinder and the operation of electric gun;
(3) component assembly study and Self-Test Practice
After the use study for completing electric gun, click on assembling button and enter component assembly study interface, by picture or The video playback of standardization, learn application, crawl bolt method, interpretative tool use and bolt and the electric gun of part Cooperation;Self-Test Practice is carried out after study;
(4) moment of torsion study and self-test assessment are calibrated
After completing component assembly study and Self-Test Practice, click on calibration moment of torsion button and enter calibration moment of torsion study interface, lead to The video playback of standardization is crossed, learns comprehensive assembling, the application of assembling auxiliary one, the application for assembling auxiliary two, calibration clearance ruler Very little, auxiliary is calibrated, calibrated, tightening operation, tightening tool uses, school is examined and mark, after video playback, clicks on self-test assessment Software, auxiliary is assembled on request, ensure fitted position;
(5) training test
After study exercise more than, assembling and calibration, the inspection of bolts assemblies and nut of auxiliary are completed:Point is opened Self-test assessment software, assemble on request, calibrate auxiliary and complete checkout procedure;Then first, second, third class is taken to train respectively Template die intends assembling, adjustment, the inspection of bodywork parts;The directories button in training soft ware is clicked in training after being completed, returned to The homepage study of training soft ware terminates.
Beneficial effects of the present invention:
A kind of automobile welding process assembling skill training equipment provided by the invention, can by changing different training boards Actually to be assembled, adjusted, imparted knowledge to students for assembly technology.
1st, effectively existing Automobile Enterprises assembly manipulation technical ability is passed through compared to being operated before for no any automobile production For the student tested, training goal is more clear and definite, and skill improvement direction is more accurate.Student's prior involvement is to a variety of producer goods The exercise of (part/instrument), eliminate the jamais vu that student's Entry Firm production line is brought;
2nd, while training quality is ensured, the loss of training goods and materials (spare part maintenance) will be decreased obviously;
3rd, with reference to the training result of student, more there are foundation and specific aim in the post for distributing new employee, greatly promote enterprise for enterprise The operating efficiency of industry, meets the needs of production;
4th, practical traning platform main body is fastened by spring secures rail to sleeper and corner fittings and bolt, is easy to quick assembly and disassembly, is produced in batches Cycle is short, and maintenance cost is low.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, used required for being described below to embodiment Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for ability For the those of ordinary skill of domain, on the premise of not paying creative work, it can also be obtained according to these accompanying drawings other attached Figure.
Fig. 1 is the structural representation of practical traning platform;
Fig. 2 is structural representation when first kind training board works;
Fig. 3 is first kind training board upper plate schematic diagram;
Fig. 4 is first kind training board lower plate schematic diagram;
Structural representation when Fig. 5 is second piece of training board work;
Fig. 6 is the structural representation of the 3rd piece of training board;
In accompanying drawing, the list of parts representated by each label is as follows:
The upper frameworks of 1-, 2- cases, 3- mouse racks, 4- upper platens, 5- dividing plates, the U-lags of 501- first, the U-shapeds of 502- second Groove, 6- forward support posts, 7- rear support struts, 8- horizontal stripes, 9- hoof pin, 10- back racks, 11- chassis, 12- hanging strips, 13- hanging grooves, 14- Waist type groove, 15- Saw blades, 16- teeth, 17- first kind training boards, 18- bottom plates, 19- handles, 20- the second class training boards, 21- Mainboard, 22- tripods, the class training boards of 23- the 3rd, 24- stripe boards, 25-L shape plates.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained all other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
Refer to shown in Fig. 1-Fig. 6, a kind of automobile welding process assembles skill training equipment, including practical traning platform, training board With training board base, training board base is placed on training station, puts the training board being engaged with training board base, you can enter Luggage is with training;
Described practical traning platform material is aluminium section bar, and the practical traning platform includes upper platen 4, forward support post 6 and rear support 7, appeared on the stage Plate 4 is fastened with forward support post 6 and rear support strut 7 by spring secures rail to sleeper and corner fittings and bolt respectively, and upper platen 4 is arranged right below Dividing plate 5, upper platen 4 and the flat opposed setting of dividing plate 5, dividing plate 5 are connected with forward support post 6 and rear support strut 7 respectively, dividing plate 5 with The distance between upper platen 4 is 0.3-0.6m;The lower surface of upper platen 4 is evenly distributed with the second U-lag 502, the upper table of dividing plate 5 Face is evenly distributed with the first U-lag 501, and the first U-lag 501 corresponds with the second U-lag 502, and training board passes through two phases The corresponding U-lag 502 of first U-lag 501 and second is slided between upper platen 4 and dividing plate 5, for depositing training board, the first U The setting of the U-lag 502 of shape groove 501 and second make it that training board storage is orderly, extracts out during use, facilitates student to use;Two Horizontal stripe 8 is connected between individual rear support strut 7, horizontal stripe 8 is provided with case 2, and case 2 is used to deposit integral computer, right survey Rear support strut 7 on be connected with mouse rack 3, mouse rack 3 is located at the lower section of horizontal stripe 8, and mouse rack 3 is used to place mouse, mouse rack 3 Vertical range between case 2 is 5-15cm;The top of rear support strut 7 is connected with framework 1, upper framework 1 and rear support Angle between post 7 is 90 DEG C, and loading frame 1 is used to install illuminating lamp, and described illuminating lamp is rectangle;Described forward support post 6 Hoof pin 9 is equipped with the lower end of rear support strut 7, and hoof pin 9 is used for the support of practical traning platform and anti-skidding;
Described training board includes first kind training board 17, the second class training board 20 and the 3rd class training board 23, the first kind Various types of parts grooves and hole in piece part are provided with training board 17, the second class training board 20 and the 3rd class training board 23, are being instructed When practicing, parts groove and hole in piece part are engaged with corresponding part or annex;Described first kind training board 17 include upper plate and Lower plate, when in use, upper plate and lower plate are engaged;The second described class training board 20 includes mainboard 21, the one side of mainboard 21 Tripod 22 is connected with, half deep-slotted chip breaker is provided with one end of mainboard 21;The 3rd described class training board includes stripe board 24 and L-shaped Plate 25, stripe board 24 and the vertical connection of L shaped plate 25;
Described training board base includes L-type base and template base, and described L-type base includes back rack 10 and bottom Frame 11, back rack 10 and chassis 11 are connected, and hanging strip 12 is connected with back rack 10, hanging groove 13 and waist type groove are provided with hanging strip 12 14, Saw blade 15 is connected with chassis 11, and teeth 16 are provided with Saw blade 15, L-type base is engaged with first kind training board 17, In first kind training board 17 when not in use, that is, it is suspended in hanging strip 12, when first kind training board 17 in use, the described first kind Two sides of training board 17 are engaged with hanging groove 20, and one end of first kind training board 17 matches with the teeth 16 on Saw blade 15 Close, to adjust the angle of first kind training board 17, be easy to student to be trained;Described template base includes bottom plate 18 and handle Hand 19, the material that the material of back rack 10, chassis 11 and bottom plate 18 is ferroalloy, aluminium section bar or other quality are big, template bottom Seat is engaged with the second class training board 20 and the 3rd class training board 23 respectively;When being trained, by training board base move to On upper platen 4.
A kind of Training Methodology of automobile welding process assembling technical ability, specifically includes following steps:
Training board base is transferred on upper platen 4, training board to be trained is taken out and is put on training board base, will one Formula computer is arranged on case 2, opens computer, and the learning software in computer learnt, is trained and selftest, tool Body is as follows:
(1) main points study is trained
Introduction is clicked on, safety key points, key points for operation and the Essentials for quality control in actual mechanical process are learnt by photo, and The memory cognition of student can be deepened by marking out each key point come in advance;
(2) the use study of electric gun
After completing training main points study, click on electric gun and enter electric gun using study interface using button, pass through standard The video playback of change, study electric gun application, correct hold rifle method, the use of switch, the operating of rotating, electronic holster The replacing of cylinder and the operation of electric gun, it is specific as follows:
By the video of standardization, conventional various electric guns are recognized, learn to understand electric gun on vehicle body by video Use;
By the video of standardization, rifle method is held in cognition, learns to understand user of the electric gun on vehicle body by video Method, grasp the application method of human engineering;
By the video of standardization, the use of electric gun is recognized, learns to understand making for electric gun shift knob by video Use method;
By the video of standardization, the function of electric gun is recognized, the correct method for operating electric gun is learnt by video;
By the video of standardization, the model of sleeve is recognized, the correct method for changing sleeve is learnt by video;
By the video of standardization, the operating function of electric gun is recognized, learns proper use of by video and changes sleeve Method;
(3) component assembly study and Self-Test Practice
After the use study for completing electric gun, click on assembling button and enter component assembly study interface, by picture or The video playback of standardization, learn application, crawl bolt method, interpretative tool use and bolt and the electric gun of part Cooperation;Self-Test Practice is carried out after study:
The method of exercise crawl bolt, once captures 4 bolts, and right-hand man captures self exercise;Electric gun sleeve and spiral shell The cooperation of bolt;Right-hand man captures exercise and the cooperation of sleeve;The pre- stubborn exercise of bolt, tightens bolt, rests in and operated on request Safety key points in journey, Essentials for quality control, the operating method for meeting human engineering;Self-Test Practice followed by teacher are carried out to inspection result Confirm and exchange;
(4) moment of torsion study and self-test assessment are calibrated
After completing component assembly study and Self-Test Practice, click on calibration moment of torsion button and enter calibration moment of torsion study interface, lead to The video playback of standardization is crossed, learns comprehensive assembling, the application of assembling auxiliary one, the application for assembling auxiliary two, calibration clearance ruler Very little, auxiliary is calibrated, calibrated, tightening operation, tightening tool uses, school is examined and mark, specific as follows:
Displaying video is clicked on, how study calibrates, tightens up, how feature study adjusts part, the user of school inspection instrument Method, how to control size and bolt, the inspection of nut.Key points for operation, Essentials for quality control are paid attention in study;
Calibration displaying video is clicked on, the how correct adjustment assembly size of learning and mastering, notices that quality will in study The quality that point and misoperation are brought influences;
Self-test assessment software is clicked on, assembles auxiliary on request, ensures fitted position, with teacher to checking after assembling As a result confirmed and exchanged;
(5) training test
After study exercise more than, assembling and calibration, the bolts assemblies and spiral shell of auxiliary are within a specified time completed Female inspection:
Self-test assessment software is first passed through, assembles on request, calibrate auxiliary and complete checkout procedure;Take first, second respectively, 3rd class training board simulate bodywork parts assembling, adjustment, inspection, meet in operation safety, part quality main points and Meet the operating method of human engineering;Training is completed followed by teacher is confirmed and exchanged to inspection result, learns fixed point The directories button hit in training soft ware, the homepage study for returning to training soft ware terminate.
Above content is only to design example and explanation of the invention, affiliated those skilled in the art Various modifications or supplement are made to described specific embodiment or is substituted using similar mode, without departing from invention Design or surmount scope defined in the claims, protection scope of the present invention all should be belonged to.

Claims (9)

1. a kind of automobile welding process assembles skill training equipment, it is characterised in that:Including practical traning platform, training board and training board bottom Seat, training board base are placed on training station, and training board is engaged with training board base;
Described training board includes first kind training board (17), the second class training board (20) and the 3rd class training board (23), and first Parts groove and hole in piece part are provided with class training board (17), the second class training board (20) and the 3rd class training board (23);Described First kind training board (17) includes upper plate and lower plate, and upper plate and lower plate are engaged;The second described class training board (20) includes master Plate (21), the one side of mainboard (21) are connected with tripod (22), half deep-slotted chip breaker are provided with one end of mainboard (21);Described Three class training boards include stripe board (24) and L shaped plate (25), stripe board (24) and L shaped plate (25) vertical connection;
Described training board base includes L-type base and template base, and described L-type base includes back rack (10) and chassis (11), back rack (10) and chassis (11) connect, and are connected with hanging strip (12) on back rack (10), hanging strip is provided with hanging groove on (12) (13) Saw blade (15) and waist type groove (14), is connected with chassis (11), teeth (16), L-type base are provided with Saw blade (15) It is engaged with first kind training board (17);Described template base includes bottom plate (18) and handle (19), template base respectively with Second class training board (20) and the 3rd class training board (23) are engaged.
A kind of 2. automobile welding process assembling skill training equipment according to claim 1, it is characterised in that:Described reality Instruction platform includes upper platen (4), forward support post (6) and rear support (7), upper platen (4) respectively with forward support post (6) and rear support strut (7) connect, upper platen (4) is arranged right below dividing plate (5), and dividing plate (5) connects with forward support post (6) and rear support strut (7) respectively Connect;Horizontal stripe (8) is connected between two rear support struts (7), horizontal stripe (8) is provided with case (2), the rear support strut (7) of right survey On be connected with mouse rack (3), mouse rack (3) is located at the lower section of horizontal stripe (8);The top of rear support strut (7) is connected with framework (1)。
A kind of 3. automobile welding process assembling skill training equipment according to claim 2, it is characterised in that:Described is upper Platen (4) puts down opposed setting with dividing plate (5), and the distance between dividing plate (5) and upper platen (4) are 0.3-0.6m.
A kind of 4. automobile welding process assembling skill training equipment according to claim 2, it is characterised in that:Described is upper The lower surface of platen (4) is evenly distributed with the second U-lag (502), and the upper surface of dividing plate (5) is evenly distributed with the first U-lag (501), the first U-lag (501) corresponds with the second U-lag (502).
A kind of 5. automobile welding process assembling skill training equipment according to claim 2, it is characterised in that:Described mouse Vertical range between frame (3) and case (2) is 5-15cm.
A kind of 6. automobile welding process assembling skill training equipment according to claim 2, it is characterised in that:Before described The lower end of support column (6) and rear support strut (7) is equipped with hoof pin (9).
A kind of 7. automobile welding process assembling skill training equipment according to claim 1, it is characterised in that:Described Two sides of a kind of training board (17) are engaged with hanging groove (20), on one end of first kind training board (17) and Saw blade (15) Teeth (16) are engaged.
A kind of 8. automobile welding process assembling skill training equipment according to claim 1, it is characterised in that:Described instruction Practice plate base to be engaged with upper platen (4).
A kind of 9. Training Methodology of automobile welding process assembling technical ability, it is characterised in that:Specifically include following steps:By training board Base is transferred on upper platen (4), is taken out training board to be trained and is put on training board base, and integral computer is arranged on and deposited Put on box (2), open computer, the learning software in computer learnt, is trained and selftest, specific as follows:
(1) main points study is trained
Introduction is clicked on, safety key points, key points for operation and the Essentials for quality control in actual mechanical process are learnt by photo;
(2) the use study of electric gun
After completing training main points study, click on electric gun and enter electric gun using study interface using button, pass through standardization Video playback, study electric gun application, correct hold rifle method, the use of switch, the operation of rotating, electric gun sleeve Replacing and the operation of electric gun;
(3) component assembly study and Self-Test Practice
After the use study for completing electric gun, click on assembling button and enter component assembly study interface, pass through picture or standard The video playback of change, learn application, crawl bolt method, interpretative tool use and the bolt of part and matching somebody with somebody for electric gun Close;Self-Test Practice is carried out after study;
(4) moment of torsion study and self-test assessment are calibrated
After completing component assembly study and Self-Test Practice, click on calibration moment of torsion button and enter calibration moment of torsion study interface, pass through mark The video playback of standardization, the comprehensive assembling of study, the application assembled the application of auxiliary one, assemble auxiliary two, calibrate gap size, be auxiliary Part is calibrated, calibrated, tightening operation, tightening tool uses, school is examined and mark, after video playback, clicks on self-test assessment software, Auxiliary is assembled on request, ensures fitted position;
(5) training test
After study exercise more than, assembling and calibration, the inspection of bolts assemblies and nut of auxiliary are completed:Point opens self Test and evaluation software, assemble on request, calibrate auxiliary and complete checkout procedure;Then first, second, third class is taken to train template die respectively Intend assembling, adjustment, the inspection of bodywork parts;The directories button in training soft ware is clicked in training after being completed, return to training The homepage study of software terminates.
CN201711241324.4A 2017-11-30 2017-11-30 A kind of automobile welding process assembling skill training equipment and Training Methodology Pending CN107749202A (en)

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CN105575208A (en) * 2016-04-01 2016-05-11 上海卢潘涵五金模具有限公司 Training operating panel for automobile assembling technician
CN106781815A (en) * 2017-03-15 2017-05-31 奇瑞汽车股份有限公司 A kind of Automobile Welding defect recognition practical traning platform
CN207165027U (en) * 2017-11-30 2018-03-30 芜湖信诺教育设备有限公司 A kind of automobile welding process assembles skill training equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110085079A (en) * 2019-04-11 2019-08-02 芜湖信诺教育设备有限公司 Equipment for training comprehensive skill for repairing automobile metal plate
CN110085079B (en) * 2019-04-11 2024-02-23 芜湖信诺教育设备有限公司 Comprehensive skill training equipment for repairing automobile sheet metal

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