CN216527629U - Practical training equipment for training automobile body preassembling and adjusting general basic technology - Google Patents

Abstract

The utility model provides a training device for training the general basic skills for pre-adjusting automobile bodies, which comprises a workbench, and further comprises a bearing frame, a training plate, a tool rack, a first limiting adjusting assembly and a second limiting adjusting assembly, wherein the bearing frame, the training plate, the tool rack, the first limiting adjusting assembly and the second limiting adjusting assembly are arranged on the workbench, the second limiting adjusting assembly is arranged on one side surface, facing the first limiting adjusting assembly, of the bearing frame, the training plate is provided with an adjusting hole, and the training plate is matched with the first limiting adjusting assembly and the second limiting adjusting assembly to perform transverse and longitudinal limiting adjustment on an installation site so as to adjust the installation angle of the training plate. The consistency of the trainee standard skill training is solved by performing debugging training on the training board. The training board is provided with the mounting structure with the adjustable angle, so that the mounting angle of the student for the height operation is basically met, and the training board accords with the ergonomics.

Description

Practical training equipment for training automobile body preassembling and adjusting general basic technology

Technical Field

The utility model relates to the technical field of professional skill training auxiliary equipment, in particular to practical training equipment for training the general basic skill of pre-adjustment of an automobile body.

Background

At present, a technical worker of an automobile manufacturing enterprise trains more theoretical classroom lectures focusing on enterprise culture, post receival and the like before post, the technical worker requires little knowledge of the skill of a production line when carrying out the station of the production line, more theoretical knowledge about relevant structures and principles of an automobile is learned according to the teaching outline of the automobile major during school, and the standardized skill required by the enterprise is lacked, so that the automobile enterprise has the problem that quality accidents such as misloading, neglected loading and the like are caused due to excessive addition of new workers at one time, and the production efficiency of the production line of the enterprise is influenced.

The school automobile training continues the previous automobile training projects, mainly carries out disassembly demonstration on automobile structures and principles, cannot realize continuous and repeated skill training of students, and forms certain obstruction to teaching practice of the students about to enter a factory; automobile host plants use real car spare parts in kind more to carry out the training of staff assembly skill, because the discrepancy in the new staff mastery degree leads to many spare parts availability factor not high, often for cultivateing skilled operating skill, great to the consumption of instructing spare part, makes staff training cost continuously rise. Moreover, because the height of student is different, when training, the installation angle of training board department needs to be adjusted according to student's height.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problems in the prior art. Therefore, the utility model provides a training device for training the general basic skills of pre-adjusting the automobile body, which aims to facilitate assembly training and adjust the installation angle of a training plate.

Based on the purpose, the utility model provides a practical training device for training the general basic skills for pre-assembling and adjusting the automobile body, which comprises a workbench, and further comprises a bearing frame, a training plate, a tool rack, a first limiting adjusting assembly and a second limiting adjusting assembly, wherein the bearing frame is arranged on the workbench, the second limiting adjusting assembly is arranged on one side surface, facing the first limiting adjusting assembly, of the bearing frame, the training plate is provided with an assembling and adjusting hole, and the training plate is matched with the first limiting adjusting assembly and the second limiting adjusting assembly to perform transverse and longitudinal limiting adjustment on an installation site so as to adjust the installation angle of the training plate.

The first limiting and adjusting assembly comprises a first fastener and at least one group of transverse mounting frames which are arranged on the workbench and are provided with training plate mounting spaces in advance, a row of angle adjusting teeth are arranged in the length direction of each transverse mounting frame, and two ends of each training plate are matched and limited and fixed with the corresponding angle adjusting teeth of each transverse mounting frame through the first fastener.

The second limiting and adjusting assembly comprises a second fastener and at least one group of longitudinal mounting frames with preset training board mounting spaces, and each longitudinal mounting frame comprises a first longitudinal side plate connected with the bearing frame and an adjusting mounting hole matched with the second fastener to fasten and mount the training board.

Bear the frame including the montant of locating workstation side both ends, connect first horizontal pole, the second horizontal pole of two montants and locate first horizontal pole, two montants and the workstation and enclose the mounting panel in closing the space, the top of first horizontal pole is located to the second horizontal pole, the mounting panel is equipped with the fastening mounting hole.

The practical training equipment further comprises a computer all-in-one machine arranged on the first cross rod and earphones arranged on the side wall of the vertical rod.

The second cross rod is provided with an illuminating lamp, and the side wall of the vertical rod is provided with an illuminating lamp switch.

The workbench is provided with a storage cabinet.

The bottom of the workbench is provided with an adjustable hoof angle.

The practical training equipment further comprises a gap detection plate and a plate-shaped part with a mounting hole.

The utility model has the beneficial effects that:

1. this real standard equipment has solved the uniformity of the standardized skill training of student through carrying out the assembly training on the training board, puts corresponding material, instrument, training board etc. classification after the real standard finishes, makes the student develop the basic theory of lean production 5S. The training board is provided with the mounting structure with the adjustable angle, so that the mounting angle of the student for the height operation is basically met, and the training board accords with the ergonomics. The tool rack is arranged, so that the problem that a rack is messy in the practical training process is solved, the tool rack is arranged on the left side and the right side of the practical training platform simultaneously, and the tool rack accords with ergonomics.

2. The training link adopts annex dress to transfer, and clearance fit between the part in the simulation automobile body assembling process both satisfies the dress and transfers the requirement, can train again and again, and the consumptive material is low.

3. The workstation sets up the locker, can deposit all training boards, instrument and material in the rack locker, realizes that real standard equipment is whole succinct, practical.

4. Aiming at the problems of high material consumption and poor uniformity in training of schools and host factories, the utility model combines the process of automobile manufacturing, refers to the requirement of posts on the skill of staff, emphasizes safety consciousness and simultaneously considers the requirements of quality consciousness, ergonomics and production rhythm, uses common tools in the automobile manufacturing process, focuses parts on repeatedly training the operation skill standardization of students, and basically ignores the practical training material in the later period, thereby achieving certain muscle memory and enabling students to comprehensively know and master the requirements of factories and post cognition before practice.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view of a portion of the training board of the present invention;

FIG. 3 is a schematic structural view of a first limit adjustment assembly and a second limit adjustment assembly according to the present invention;

FIG. 4 is a schematic diagram of the training board installation and adjustment effect of the present invention;

FIG. 5 is a schematic view of the mounting attachment and the gap detecting plate according to the present invention.

Labeled as:

1. an illuminating lamp; 2. a computer all-in-one machine; 3. an earphone; 4. an illuminating lamp switch; 5. a training board; 6. a tool holder; 7. a storage cabinet; 8. the hoof angle can be adjusted; 9. a vertical rod; 10. mounting a plate; 11. a first cross bar; 12. a second cross bar; 13. a transverse mounting frame; 14. an angle adjustment tooth; 15. a bolt; 16. a longitudinal mounting rack; 17. a profile plate; 18. bolt holes; 19. a first accessory; 20. a second accessory; 21. a third accessory; 22. a gap is detected.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to specific embodiments and the accompanying drawings.

It is to be noted that technical terms or scientific terms used in the embodiments of the present invention should have the ordinary meanings as understood by those having ordinary skill in the art to which the present disclosure belongs, unless otherwise defined. The use of "first," "second," and similar terms in this disclosure is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

As shown in fig. 1 to 5, a real standard equipment for training general basic skill of auto body pre-installation and adjustment, including the workstation, this real standard equipment is still including locating the bearing frame on the workstation, training board 5, tool rest 6, first spacing adjusting part and locating the second spacing adjusting part who bears a side of first spacing adjusting part of orientation, training board 5 is equipped with the dress and transfers the hole, and training board 5 carries out horizontal vertical spacing adjustment mounting site in order to adjust training board 5 installation angle through cooperating with first spacing adjusting part and the spacing adjusting part of second. This real standard equipment has solved the uniformity of student' S standardized skill training through installing and transferring the training on the training board, puts corresponding material, instrument, training board etc. classification after the real standard finishes, makes the student develop into the basic theory of lean production 5S. The training board is provided with the mounting structure with the adjustable angle, so that the mounting angle of the student for the height operation is basically met, and the training board accords with the ergonomics. The tool rack is arranged, so that the problem that a rack is messy in the practical training process is solved, the tool rack is arranged on the left side and the right side of the practical training platform simultaneously, and the tool rack accords with ergonomics.

As shown in fig. 1 and 2, the first limiting adjustment assembly includes a first fastener and at least one set of horizontal mounting bracket 13, which is provided on the workbench and in which the installation space of the training plate 5 is preset, a row of angle adjustment teeth 14 is provided in the length direction of the horizontal mounting bracket 13, and both ends of the training plate 5 are respectively matched and limited and fixed with the corresponding angle adjustment teeth 14 of the horizontal mounting bracket 13 through the first fastener. Taking the arrangement of a group of transverse mounting frames as an example, the transverse mounting frames are fastened and mounted on the table top of the workbench through fastening bolts. Specifically, the first fastener may employ a bakelite bolt. Horizontal mounting bracket adopts type L type mounting bracket, and it includes first installation limit and second installation limit, is equipped with the bolt hole on the first installation limit, is convenient for fix on the workstation through the cooperation with the bolt, sets up one row of angle modulation tooth on the second installation edge, and the training board of being convenient for is fixed spacingly with the angle modulation tooth and the bolt cooperation of difference to be convenient for adjust the mounted position of training board, and then be convenient for cooperate the angle that the training board was adjusted to the spacing adjusting part of second. Of course, the first limit adjusting assembly can also adopt the existing structure form that the guide rail and the positioning pin are matched for limiting.

A second limit adjusting component, a second fastener and at least one group of longitudinal mounting frames 16 with preset installation space of the training board 5, wherein the longitudinal mounting frames 16 comprise a first longitudinal side board connected with the bearing frame and an adjusting installation hole matched with the second fastener to tightly install the training board 5. Specifically, the second fastener may also employ a bakelite bolt. Vertical mounting bracket adopts type L type mounting bracket, and it includes the vertical sideboard of first vertical sideboard and second, is equipped with the bolt hole on the vertical sideboard of second, is convenient for fix on the section bar board 17 of bearing the frame through the cooperation with the bolt, and the regulation mounting hole that sets up on the first vertical sideboard is the slotted hole, and the fastening mounted position of training board is adjusted to the cooperation bakelite bolt of being convenient for, and then the installation angle of training board is adjusted to the cooperation horizontal mounting bracket of being convenient for.

As shown in figure 1, the bearing frame comprises vertical rods 9 arranged at two ends of one side edge of the workbench, a first cross rod 11 and a second cross rod 12 which are connected with the two vertical rods 9, and a mounting plate 10 which is arranged in a space enclosed by the first cross rod 11, the two vertical rods 9 and the workbench, wherein the second cross rod 12 is arranged above the first cross rod 11, and the mounting plate 10 is provided with fastening mounting holes. When specifically setting up, the both ends of second horizontal pole and the top fixed connection of two montants, first horizontal pole fixed connection is at the middle part of two montants, and the installation limit sets up in enclosing of first horizontal pole 11, two montants 9 and workstation and closes the space, increases the stability of structure, is convenient for adjust the installation to the training board. Of course, the loading ledges may also take the form of the construction of an existing frame.

In order to facilitate training and marketing on-line training courses related chapters, the training equipment further comprises a computer integrated machine 2 arranged on the first cross rod 11 and earphones 3 arranged on the side wall of the vertical rod 9. By starting the all-in-one computer, a trainer can browse relevant chapters of an on-line practical training course, and then put required tools on the tool rack, take out the training plate, and then carry out practical training.

In order to facilitate carrying out good practical training in an environment with poor light, the second cross rod 12 is provided with the illuminating lamp 1, and the side wall of the vertical rod 9 is provided with the switch of the illuminating lamp 1.

Further, as shown in fig. 1, the work bench is provided with a storage cabinet 7. The workstation sets up the locker, can deposit all training boards, instrument and material in the rack locker, realizes that real standard equipment is whole succinct, practical.

As shown in fig. 1, the bottom of the table is provided with an adjustable hoof corner 8. The adjustable hoof angles can be arranged at four corners of the bottom of the workbench, so that the height of the workbench can be adjusted conveniently.

In order to facilitate relevant training for trainees, as shown in fig. 4 and 5, the training device further comprises a gap detection plate 22 and a plate-shaped part with a mounting hole. Specifically, the plate-shaped parts include a first accessory 19, a second accessory 20 and a third accessory 21, the first accessory is a plate-shaped part provided with a long circular hole in the middle, the second accessory is a plate-shaped part provided with a circular mounting hole in the middle and two long circular holes on two sides, and the third accessory is a plate-shaped part provided with a long circular hole in the middle.

All subjects of the training platform skill training mainly adopt standing operation of students, training of different skills is realized by installing and adjusting bolts and accessory parts on a training plate, the training is divided into three units, the three units are respectively used for tool cognition and basic use, basic steps of bolt installation and basic steps of accessory part clearance installation and adjustment.

The operation process of the practical training equipment is as follows: open the equipment light, open the computer all-in-one, browse the relevant chapter of real standard course on line, open the material cabinet, place required instrument on the tool rack on the rack, take out and accomodate the silo, will required real standard material from the locker upper strata take to the desktop, take out the training board, connect the installation edge on the training bench according to the angle that the operator suits, and lock 4 bakelite bolts, according to online video guide, corresponding bolt assembly is carried out in proper order to corresponding instrument of taking and material on the training board, annex installation and moment are retightened. And (4) putting the training plate, the tool and the material in the corresponding area of the material cabinet in sequence after the training of the unit is finished.

The training device does not have the intervention of other auxiliary devices, solves the problem that a student moves too much in the training process, meets the target of lean production of assembly line operation, integrates multiple skills of vehicle body assembly and adjustment on the training table by replacing training plates of different types, and solves the problem of flexible training. The training course mainly carries out strengthening training on each action, the consistency of standard skill training of the trainees is solved, and corresponding materials, tools, training boards and the like are placed in a classified mode after the training is finished, so that the trainees can develop a basic idea of lean production of 5S. Through the intensive training, the real training effect evaluation can be set, so that the new staff subjected to the practical training has uniform coping treatment in the aspect of skill operation.

Aiming at the problems of high material consumption and poor uniformity in training of schools and host factories, the utility model combines the process of automobile manufacturing, refers to the requirement of a post on the skill of employees, emphasizes safety consciousness, simultaneously considers the requirements of quality consciousness, human engineering and production rhythm, uses common tools in the automobile manufacturing process, focuses parts on repeatedly training the operation skill standardization of students, and basically ignores the training material in the later period, thereby achieving certain muscle memory and enabling students to comprehensively know and master the requirements of factories and post cognition before practice.

Those of ordinary skill in the art will understand that: the discussion of any embodiment above is meant to be exemplary only, and is not intended to intimate that the scope of the disclosure, including the claims, is limited to these examples; within the idea of the utility model, also features in the above embodiments or in different embodiments may be combined, steps may be implemented in any order, and there are many other variations of the different aspects of the utility model as described above, which are not provided in detail for the sake of brevity.

The embodiments of the utility model are intended to embrace all such alternatives, modifications and variances that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, substitutions, improvements and the like that may be made without departing from the spirit and principles of the utility model are intended to be included within the scope of the utility model.

Claims (9)

1. The utility model provides a instruct equipment in fact for training car body pre-installation transfers general basic skill, includes the workstation, its characterized in that, instruct equipment in fact still including locating the workstation and bear a frame, training board, tool holder, first spacing adjusting part and locate and bear the spacing adjusting part of second of a first spacing adjusting part side of frame orientation, the training board is equipped with the dress and transfers the hole, and the training board carries out horizontal vertical spacing adjustment mounting site in order to adjust training board installation angle through cooperating with first spacing adjusting part and the spacing adjusting part of second.

2. The practical training equipment for training the general basic skills for pre-assembly and pre-adjustment of the automobile bodies is characterized in that the first limiting and adjusting assembly comprises a first fastener and at least one group of transverse installation frames which are arranged on the workbench and are preset with installation spaces of the training plates, a row of angle adjusting teeth are arranged in the length direction of each transverse installation frame, and two ends of each training plate are matched and limited and fixed with the corresponding angle adjusting teeth of each transverse installation frame group through the first fastener.

3. The practical training equipment for training the general basic skills for pre-adjusting the automobile bodies according to claim 1, wherein the second limiting and adjusting assembly comprises a second fastening piece and at least one group of longitudinal installation frames with preset installation spaces for the training plates, and each longitudinal installation frame comprises a first longitudinal side plate connected with the bearing frame and an adjusting installation hole matched with the second fastening piece to tightly install the training plates.

4. The practical training equipment for training the pre-adjusting general basic skills of the automobile bodies according to claim 1, wherein the bearing frame comprises vertical rods arranged at two ends of one side of the workbench, a first cross rod and a second cross rod which are connected with the two vertical rods, and a mounting plate arranged in a space enclosed by the first cross rod, the two vertical rods and the workbench, the second cross rod is arranged above the first cross rod, and the mounting plate is provided with fastening mounting holes.

5. The practical training equipment for training the pre-adjusting general basic skills of the automobile bodies according to claim 4, further comprising a computer all-in-one machine arranged on the first cross rod and earphones arranged on the side wall of the vertical rod.

6. The practical training equipment for training the general basic technology for pre-assembling and adjusting the automobile body according to claim 4, wherein an illuminating lamp is arranged on the second cross rod, and an illuminating lamp switch is arranged on the side wall of the vertical rod.

7. The practical training device for training the pre-adjusting universal basic skills of the automobile bodies as claimed in claim 1 is characterized in that the workbench is provided with a storage cabinet.

8. The practical training device for training the pre-adjusting general basic skills of the automobile bodies as claimed in claim 1, wherein the bottom of the workbench is provided with adjustable hoof corners.

9. The practical training device for training the general basic technology for pre-adjusting the automobile body according to claim 1, further comprising a gap detection plate and a plate-shaped part with a mounting hole.

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