CN207165055U

CN207165055U - A kind of training device perceived for automobile welding process defect

Info

Publication number: CN207165055U
Application number: CN201721642509.1U
Authority: CN
Inventors: 杨阿根; 王建军; 陆斌
Original assignee: Cigna Wuhu Education Equipment Co Ltd
Current assignee: Cigna Wuhu Education Equipment Co Ltd
Priority date: 2017-11-30
Filing date: 2017-11-30
Publication date: 2018-03-30
Anticipated expiration: 2027-11-30

Abstract

The utility model discloses a kind of training device perceived for automobile welding process defect, including practical traning platform and training board, training board to be engaged with practical traning platform；The defects of described, the defects of component feature included angle defect, veining defect, hole defect or plain edge defect；The defects of described the first stamping parts, the second stamping parts and the 3rd stamping parts feature includes pit, projection, crackle or necking down.By changing different training boards, the species of different defects is identified, can actually carry out weld defect identification, is imparted knowledge to students for weld defect.

Description

A kind of training device perceived for automobile welding process defect

Technical field

The utility model belongs to skilled worker's skills training field, and in particular to one kind is used for automobile welding process defect sense The training device known.

Background technology

Existing automobile industry welding and assembling technicses training is mainly by teacher to course theory explaination, and then teacher carries out operation and drilled Show and (there is no standard, it is just the same can not to ensure that every class tells about content), student compares teacher's demonstration evolution and repeated, because learning Member's study comprehension ability is different and teacher's ability and the differentiation of teaching, cause the welding technique of student require and operating method not Can be consistent.(standardization, safety, efficiency and quality) product demand can not be adapted to completely.

Existing automobile industry welding and assembling technicses training mainly passes through theory explaination and the study of visualizing billboard and textbook education batch It is chosen as leading, the different understandability of student can not meet the job requirement manufactured now, and result of training can not be understood in depth.

Existing welding and assembling technicses training method is single, dumb, can not unify the degree of understanding of student, training process student Potential safety hazard is excessive, is unable to reach the operation requirement of standardization.

Utility model content

A kind of training device perceived for automobile welding process defect provided by the utility model, with the technical staff in modern times Tool realizes, soon, verbal cue (safety, quality, the operating method of human engineering), true man's demonstration, student operates alone personally.

The purpose of this utility model can be achieved through the following technical solutions：

A kind of training device perceived for automobile welding process defect, including practical traning platform and training board, training board and reality Instruction platform is engaged；

Described training board includes first kind training board, the second class training board, the 3rd class training board and the 4th class training board, Described first kind training board, the second class training board and the 4th class training board includes the first bottom plate, the 3rd described class training Plate includes the second bottom plate；

Described first kind training board also includes defective component, it is described the defects of component include acute angle flange, right angle flange, First assembly, the second component and the 3rd component, hole are provided with first assembly, defective component is separately mounted on the first bottom plate；

The second described class training board also includes the first stamping parts, and limited post, the first stamping parts is distributed with the first bottom plate It is engaged respectively with the first bottom plate and limited post；

The 3rd described class training board also includes the second stamping parts, and three angles of the second bottom plate are distributed with limited post, and second Stamping parts is engaged with the second bottom plate and limited post respectively；

The 4th described class training board also includes the 3rd stamping parts, and the 3rd stamping parts is engaged with the first bottom plate, described 3rd stamping parts includes folding panel and arc article.

Further, described practical traning platform includes upper platen, forward support post and rear support, the lower surface of described upper platen and The upper surface of dividing plate is correspondingly arranged on storage tank, training board by upper and lower two corresponding storage tanks slide into upper platen with every Between plate；Horizontal stripe is connected between two rear support struts, horizontal stripe is provided with computer rack, and described computer rack includes support column and ladder Plate, the side of gangboard are connected with horizontal stripe, and support column is connected on gangboard vertically；

The side of upper platen is connected with electronic scale, and the lower surface of electronic scale is connected with support bar, and support bar connects with upper platen Connect, the side end of electronic scale is connected with rib.

Further, the top of described rear support strut is connected with framework, and the angle between upper framework and rear support strut is 90 DEG C, described forward support post and the lower end of rear support strut are equipped with hoof pin.

Further, described storage tank occupies 2nd/1 to three/3rds of upper platen and spacer width altogether respectively.

Further, the both ends of the first described bottom plate are provided with handle, and the both ends of the second described bottom plate are provided with a groove.

Further, the defects of described, the defects of component feature included angle defect, veining defect, hole defect or plain edge Defect；The defects of described the first stamping parts, the second stamping parts and the 3rd stamping parts feature include pit, projection, crackle or Person's necking down.

Further, described first kind training board, the second class training board and the 4th class training board match with upper platen respectively Close, the 3rd described class training board is engaged with electronic scale.

The beneficial effects of the utility model：

A kind of training device perceived for automobile welding process defect provided by the utility model, it is different by changing Training board, the species of different defects is identified, can actually carry out weld defect identification, imparted knowledge to students for weld defect；

1st, to effectively by existing Automobile Enterprises assembly manipulation technical ability, compared to being operated before for no any automobile production For the student of experience, training goal is more clear and definite, and skill improvement direction is more accurate.Student's prior involvement is to a variety of production things The exercise of (part/instrument) is provided, eliminates the jamais vu that student's Entry Firm production line is brought；

1st, while training quality is ensured, the loss of training goods and materials (spare part maintenance) will be decreased obviously；

2nd, with reference to the training result of student, more there are foundation and specific aim in the post for distributing new employee, greatly promote enterprise for enterprise The operating efficiency of industry, meets the needs of production；

4th, practical traning platform main body is fastened by spring secures rail to sleeper and corner fittings and bolt, is easy to quick assembly and disassembly, is produced in batches Cycle is short, and maintenance cost is low.

Brief description of the drawings

In order to illustrate more clearly of the technical scheme of the utility model embodiment, make required for being described below to embodiment Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the utility model, For those of ordinary skill in the art, on the premise of not paying creative work, can also be obtained according to these accompanying drawings Other accompanying drawings.

Fig. 1 is the structural representation of practical traning platform in the utility model training device；

Fig. 2 is the structural representation of the utility model first kind training board；

Fig. 3 is the structural representation of the utility model the second class training board；

Fig. 4 is the structural representation of the class training board of the utility model the 3rd；

Fig. 5 is the structural representation of the class training board of the utility model the 4th；

In accompanying drawing, the list of parts representated by each label is as follows：

The upper frameworks of 1-, 2- support columns, 201- gangboards, 3- electronic scales, 301- support bars, 302- ribs, 4- training boards, 5- every Plate, 6- forward support posts, 7- rear support struts, 8- upper platens, 9- storage tanks, 10- horizontal stripes, 11- hoof pin, the bottom plates of 12- first, 13- handles Hand, the bottom plates of 14- second, 1401- is groove, 1501- acute angle flanges, 1502- right angles flange, 1503- first assemblies, 1504- second Component, the components of 1505- the 3rd, 16- limited posts, the stamping parts of 17- first, the stamping parts of 18- second, the stamping parts of 19- the 3rd, 1901- Roll over panel, 1902- arc bars.

Embodiment

Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The all other embodiment obtained, belong to the scope of the utility model protection.

Refer to shown in Fig. 1, a kind of training device perceived for automobile welding process defect, including practical traning platform and training Plate, training board are engaged with practical traning platform, and student can carry out the training of automobile welding process defect perception；

Described practical traning platform material is aluminium section bar, and the practical traning platform includes upper platen 8, forward support post 6 and rear support 7, appeared on the stage Plate 8 is fastened with forward support post 6 and rear support strut 7 by spring secures rail to sleeper and corner fittings and bolt respectively；

The lower surface of described upper platen 8 and the upper surface of dividing plate 5 are correspondingly arranged on storage tank 9, and storage tank 9 accounts for altogether respectively According to 2nd/1 to three/3rds of upper platen 8 and the width of dividing plate 5,5 remaining opening position of dividing plate, for place tool or auxiliary Material, training board slided between upper platen 4 and dividing plate 5 by upper and lower two corresponding storage tanks 9, is extracted out during use, Student is facilitated to use；Horizontal stripe 10 is connected between two rear support struts 7, horizontal stripe 10 is provided with computer rack, described computer rack bag Support column 2 and gangboard 201 are included, the side of gangboard 201 is connected with horizontal stripe 10, and support column 2 is connected on gangboard 201 vertically, computer Display is engaged with computer rack, facilitates student to watch and train；

The side of upper platen 8 is connected with electronic scale 3, and the lower surface of electronic scale 3 is connected with support bar 301, support bar 301 with Upper platen 8 connects, and support bar 301 is used for the support for supporting electronic scale 3 and pressure training, and the side end of electronic scale 3 is connected with rib 302, rib 302 is used to press when training to the spacing of training board；

The top of rear support strut 7 is connected with framework 1, and the angle between upper framework 1 and rear support strut 7 is 90 DEG C, loading frame 1 For installing illuminating lamp, described illuminating lamp is rectangle；Described forward support post 6 and the lower end of rear support strut 7 are equipped with hoof Pin 11, hoof pin 11 are used for the support of practical traning platform and anti-skidding；

Described training board includes first kind training board, the second class training board, the 3rd class training board and the 4th class training board, Described first kind training board, the second class training board and the 4th class training board includes the first bottom plate 12, and the two of the first bottom plate 12 End is provided with handle 13, and the 3rd described class training board includes the second bottom plate 14, and the both ends of the second bottom plate 14 are provided with a groove 1401, The material of first bottom plate 12 and the second bottom plate 14 is the material of ferroalloy, aluminium section bar or other big quality；

Described first kind training board also includes defective component, it is described the defects of component include acute angle flange 1501, right angle Flange 1502, first assembly 1503, the second component 1504 and the 3rd component 1505, hole, defect group are provided with first assembly 1503 Part is separately mounted on the first bottom plate 12, and angle defect, veining defect, hole defect or plain edge are respectively equipped with defective component and is lacked Fall into, training student passes through naked eyes identification and hand touches and identifies and perceive the defects of defective component, with reach defect recognition and The training effect of perception；

The second described class training board also includes the first stamping parts 17, is distributed with limited post 16 on the first bottom plate 12, and first Stamping parts 17 is engaged with the first bottom plate 12 and limited post 16 respectively, and the first described stamping parts 17 is provided with pit, projection, split The defects of line and necking down, illuminating lamp is opened, under the irradiation of light, by different angle recognitions and check the first stamping parts 17 The defects of；

The 3rd described class training board also includes the second stamping parts 18, and limited post is distributed with three angles of the second bottom plate 14 16, the second stamping parts 18 is engaged with the second bottom plate 14 and limited post 16 respectively, the second described stamping parts 18 be provided with pit, The defects of raised, crackle or necking down, the 3rd class training board is engaged with electronic scale 3, and the power that student applies 5-10kg is being trained Slidably reciprocated on plate the 20-30 seconds, the defects of second stamping parts 18 is identified by the dynamics for holding pressure；

The 4th described class training board also includes the 3rd stamping parts 19, and the 3rd stamping parts 19 is engaged with the first bottom plate 12, The 3rd described stamping parts 19 includes folding panel 1901 and arc article 1902, and arc article 1902 is that the 3rd stamping parts 19 is formed when bending, The defects of described folding panel 1901 and arc bar 1902 are provided with pit, projection, crackle or necking down, student is with hand in the 3rd punching The lasting touch that slidably reciprocates on casting die 19, the defects of finding wherein；

When being trained, the first kind training board, the second class training board and the 4th class that are needed when training are trained respectively Plate is placed on upper platen 8, and the 3rd class training board is placed on electronic scale 3, can be trained according to training arrangement.

Working method of the present utility model is：

Computer is opened, the learning software in computer learnt, is trained and selftest, specific as follows：

(1) main points study is trained

Introduction is clicked on, safety key points, Essentials for quality control and the human engineering main points in actual mechanical process are understood by photo Each key point is marked out to deepen the memory of student cognition, understanding has the stamping parts of mass defect can to caused by product The influence of energy；

(2) defect subscriber loops and training

First kind training board is placed on upper platen 8, the video of motor standard, cognition flange face right angle defect, recognized Know punching press flange face plain edge defect, recognize punching burr defect, recognize punching press hole defect, each germplasm being likely to occur by parcel received Amount problem shows the quality problems present situation of defect；Training information regulation button is clicked on, into training soft ware, this section there are 4 Training module flange face right angle defect recognition, the identification of stamping parts veining defect, punching press hole defect and flange plain edge defect；Learn The lower one page button clicked in training soft ware perceives vehicle body defect, carries out perceiving flange right angle, perceives punching burr, perceives flange Plain edge and the training test of vehicle body defect, are completed followed by teacher are confirmed and exchanged to inspection result；

Second class training board is placed on upper platen 8, by the video of standardization, cognition stamping parts depression or protrusion Defect, by identifying depression on training board the defects of setting and protruding the influence brought to product quality, with suitable light Line checks the mass defect on stamping parts surface；Recognize crackle or necking down defect, by set on training board crackle or Necking down, the influence that defect is brought to product quality is identified, the mass defect on stamping parts surface is checked with suitable light；

The 3rd class training board is taken, is placed on electronic scale 3, by the video of standardization, operator is with hand on training board The power for applying 5-10kg slidably reciprocates the 20-30 seconds in training board, grasps the dynamics of pressure；

Take the 4th class training board to be placed on upper platen 8, demonstrated by stadardized video, hand is used on the 3rd stamping parts 19 The lasting touch that slidably reciprocates, finds the defects of arc surface, is marked with pen.

Inspection result is confirmed and exchanged with teacher after defect test；The mesh that study fixed point is hit in training soft ware Button is recorded, returns to the homepage of training soft ware, terminates training.

Above content is only to the utility model structure example and explanation, the technology people of affiliated the art Member is made various modifications or supplement to described specific embodiment or substituted using similar mode, without departing from reality With new structure or surmount scope defined in the claims, the scope of protection of the utility model all should be belonged to.

Claims

A kind of 1. training device perceived for automobile welding process defect, it is characterised in that：Including practical traning platform and training board, instruction Practice plate to be engaged with practical traning platform；

Described training board includes first kind training board, the second class training board, the 3rd class training board and the 4th class training board, described First kind training board, the second class training board and the 4th class training board include the first bottom plate (12), the 3rd described class training Plate includes the second bottom plate (14)；

Described first kind training board also includes defective component, it is described the defects of component include acute angle flange (1501), rectangularity Blue (1502), first assembly (1503), the second component (1504) and the 3rd component (1505), first assembly are provided with (1503) Hole, defective component are separately mounted on the first bottom plate (12)；

The second described class training board also includes the first stamping parts (17), and limited post (16) is distributed with the first bottom plate (12), the One stamping parts (17) is engaged with the first bottom plate (12) and limited post (16) respectively；

The 3rd described class training board also includes the second stamping parts (18), and limited post is distributed with three angles of the second bottom plate (14) (16), the second stamping parts (18) is engaged with the second bottom plate (14) and limited post (16) respectively；

The 4th described class training board also includes the 3rd stamping parts (19), and the 3rd stamping parts (19) matches with the first bottom plate (12) Close, the 3rd described stamping parts (19) includes folding panel (1901) and arc article (1902).
A kind of 2. training device perceived for automobile welding process defect according to claim 1, it is characterised in that：Institute The practical traning platform stated includes upper platen (8), forward support post (6) and rear support (7), the lower surface of described upper platen (8) and dividing plate (5) upper surface is correspondingly arranged on storage tank (9), and training board is slided into by upper and lower two corresponding storage tanks (9) and appeared on the stage Between plate (4) and dividing plate (5)；Horizontal stripe (10) is connected between two rear support struts (7), horizontal stripe (10) is provided with computer rack, institute The computer rack stated includes support column (2) and gangboard (201), and the side of gangboard (201) is connected with horizontal stripe (10), and support column (2) is perpendicular It is direct-connected to be connected on gangboard (201)；

The side of upper platen (8) is connected with electronic scale (3), and the lower surface of electronic scale (3) is connected with support bar (301), support bar (301) it is connected with upper platen (8), the side end of electronic scale (3) is connected with rib (302).
A kind of 3. training device perceived for automobile welding process defect according to claim 2, it is characterised in that：Institute The top for the rear support strut (7) stated is connected with framework (1), and the angle between upper framework (1) and rear support strut (7) is 90 DEG C, institute The forward support post (6) stated and the lower end of rear support strut (7) are equipped with hoof pin (11).
A kind of 4. training device perceived for automobile welding process defect according to claim 2, it is characterised in that：Institute The storage tank (9) stated occupies 2nd/1 to three/3rds of upper platen (8) and dividing plate (5) width altogether respectively.
A kind of 5. training device perceived for automobile welding process defect according to claim 1, it is characterised in that：Institute The both ends for the first bottom plate (12) stated are provided with handle (13), and the both ends of described the second bottom plate (14) are provided with a groove (1401).
A kind of 6. training device perceived for automobile welding process defect according to claim 1, it is characterised in that：Institute The defects of the defects of stating component feature includes angle defect, veining defect, hole defect or plain edge defect；The first described punching The defects of casting die (17), the second stamping parts (18) and the 3rd stamping parts (19) feature includes pit, projection, crackle or contracting Neck.
A kind of 7. training device perceived for automobile welding process defect according to claim 2, it is characterised in that：Institute First kind training board, the second class training board and the 4th class training board stated are engaged with upper platen (8) respectively, the 3rd described class Training board is engaged with electronic scale (3).