CN202181301U - Overground methane tank capable of adjusting methane pressure - Google Patents
Overground methane tank capable of adjusting methane pressure Download PDFInfo
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Abstract
本实用新型公开了一种可调节沼气压力的地上沼气池,包括储气罐(1)和带有进料口(2)、出料口(3)、出气口(4)、出水口(5)的发酵池(6),所述储气罐(1)与发酵池(6)为分体式结构,两者通过气管(7)连通,储气罐(1)的上端设置排气口(8),下端置于水池(8)中,储气罐(1)的底部与水池(8)连通。该沼气池采用分体式的发酵池和储气罐,可调节储气罐内的沼气压力,使其与大气压始终保持平衡,其制作成型可直接采用柔性材料卷曲形成,因此不受体积的限制,适应于大规模生产和推广,其结构简单,利于制造,使用方便。
This utility model discloses an above-ground biogas digester with adjustable biogas pressure, including a gas storage tank (1) and a fermentation tank (6) with an inlet (2), an outlet (3), a gas outlet (4), and a water outlet (5). The gas storage tank (1) and the fermentation tank (6) are separate structures, connected by a gas pipe (7). The upper end of the gas storage tank (1) is provided with an exhaust port (8), and the lower end is placed in a water tank (8). The bottom of the gas storage tank (1) is connected to the water tank (8). This biogas digester adopts a separate fermentation tank and gas storage tank, which can adjust the biogas pressure in the gas storage tank to keep it in balance with atmospheric pressure. It can be directly formed by rolling flexible materials, so it is not limited by volume and is suitable for large-scale production and promotion. Its structure is simple, easy to manufacture, and convenient to use.
Description
技术领域 technical field
本实用新型属于沼气生产领域,具体涉及一种可调节沼气压力的地上沼气池。 The utility model belongs to the field of biogas production, and in particular relates to an above-ground biogas pool with adjustable biogas pressure. the
背景技术 Background technique
现在市场上普遍采用密闭的沼气池以使有机物质发酵成沼气,其好处是切断了粪便传播肠道传染病、寄生虫病或其他疾病的传播途径,减少和控制了随意排放粪便对环境的污染,是一项能源、卫生、肥料的综合建设,同时,沼液、沼渣能用于家庭养殖业和肥田。 Closed biogas digesters are now commonly used in the market to ferment organic matter into biogas, which has the advantage of cutting off the transmission of feces to transmit intestinal infectious diseases, parasitic diseases or other diseases, and reducing and controlling the pollution of the environment caused by the random discharge of feces. , is a comprehensive construction of energy, sanitation and fertilizer. At the same time, biogas slurry and biogas residue can be used for family breeding and fertilization.
但是,这种密封的沼气池通常采用发酵池与储气室一体化结构,即,发酵池与储气室共同形成密闭空间,该密闭空间通常位于地下,在此密闭空间放置一些有机物质,比如秸秆、杂草、树叶或人畜粪便等废弃物,使它们在一定的温度、湿度、酸度条件下发酵成沼气,其缺点主要为:发酵池与储气室一体化结构会导致沼气的产量和压力常常受到发酵池内部温度、湿度和酸度的影响而不稳定,当温度、湿度、酸度较为适中时,储气室的沼气不断增多,压力不断增高,当温度、湿度和酸度不适中时,储气室的沼气数量下降、压力也有所下降,因此沼气的压力很不均衡,以导致生产生活使用十分不方便;更进一步的是,这种沼气池位于地下,通常会受到体积的限制,其制造方法复杂,不适应大规模生产,在完成发酵制完沼气后的残余有机物料也不易于清除,更不环保,维修也不方便。 However, this sealed biogas digester usually adopts the integrated structure of the fermentation tank and the gas storage room, that is, the fermentation tank and the gas storage room together form a closed space, which is usually located underground, and some organic substances are placed in this closed space, such as Straw, weeds, leaves, or human and animal manure and other wastes are fermented into biogas under certain temperature, humidity, and acidity conditions. It is often unstable due to the influence of temperature, humidity and acidity inside the fermentation tank. When the temperature, humidity and acidity are relatively moderate, the biogas in the gas storage chamber will continue to increase and the pressure will continue to increase. When the temperature, humidity and acidity are not moderate, the gas storage The amount of biogas in the chamber decreases, and the pressure also decreases, so the pressure of the biogas is very uneven, which makes it very inconvenient to use in production and life; what's more, this kind of biogas digester is located underground and is usually limited by its volume. It is complicated and not suitable for large-scale production, and the residual organic materials after fermentation and biogas production are not easy to remove, not to mention environmentally friendly, and inconvenient to maintain.
实用新型内容 Utility model content
针对上述不足,本实用新型的目的是提供一种可灵活调节沼气压力,使其保持平衡,并且不受体积限制的地上沼气池。 In view of the above disadvantages, the purpose of this utility model is to provide an above-ground biogas digester which can flexibly adjust the biogas pressure to keep it in balance and is not limited by volume.
本实用新型的目的是通过这样的技术方案来实现的:一种可调节沼气压力的地上沼气池,包括储气罐和带有进料口、出料口、出气口、出水口的发酵池,所述储气罐与发酵池均为分体式结构,两者通过气管连通,储气罐的上端设置排气口,下端置于水池中,储气罐的底部与水池连通。 The purpose of this utility model is achieved through such a technical solution: an above-ground biogas digester with adjustable biogas pressure, including a gas storage tank and a fermentation tank with a feed inlet, a feed outlet, an air outlet, and a water outlet, Both the gas storage tank and the fermentation tank are split structures, and the two are connected through a trachea. The upper end of the gas storage tank is provided with an exhaust port, and the lower end is placed in a pool, and the bottom of the gas storage tank is connected to the pool.
所述发酵池分为三个部分,包括凹形池底、筒状池身和球面状池顶,其中,池身的上下两端分别与池顶和池底搭接并通过螺栓固定,由于发酵池为三个部分组装而成,因此,池底、池身和池顶可分别加工成型,其制造和组装均不受体积的限制,可直接在地面制造和组装,适用于大规模生产和推广。 The fermentation tank is divided into three parts, including a concave tank bottom, a cylindrical tank body and a spherical tank top, wherein the upper and lower ends of the tank body are respectively overlapped with the tank top and the tank bottom and fixed by bolts. The pool is assembled from three parts, therefore, the pool bottom, pool body and pool top can be processed separately, and its manufacture and assembly are not limited by volume, and can be manufactured and assembled directly on the ground, which is suitable for large-scale production and promotion .
由于发酵池为三个部分组装而成,因此,可在整个池身、池底与池身、池身与池顶的连接处均缠绕条状玻璃纤维纱,以增强上述连接处的强度和密封性,使发酵池因沼气压力太大导致发酵池的膨胀破裂。 Since the fermentation tank is assembled from three parts, strip-shaped glass fiber yarn can be wound around the entire pool body, the joints between the pool bottom and the pool body, and the pool body and the top of the pool to enhance the strength and sealing of the above joints Sexuality, so that the fermentation tank expands and ruptures due to too much biogas pressure.
所述储气罐也分为三个部分,包括罐身、罐盖和罐底,罐底开孔并置于水池中,罐身的上下两端分别与罐盖和罐底搭接并通过螺栓固定,因此,罐身、罐盖和罐底可分别加工成型,其制造和组装均不受体积的限制,与发酵池一样,也可直接在地面制造和组装,适用于大规模生产和推广。 The gas storage tank is also divided into three parts, including the tank body, the tank cover and the tank bottom. The bottom of the tank is opened and placed in the pool. Fixed, therefore, the tank body, tank cover and tank bottom can be processed and shaped separately, and its manufacture and assembly are not limited by volume. Like the fermentation tank, it can also be directly manufactured and assembled on the ground, which is suitable for large-scale production and promotion.
同样地,为了增强罐身的上下两端与罐盖和罐底搭接处的强度和密封性,在罐身、罐身与罐盖和罐身与罐底连接处均缠绕条状玻璃纤维纱。 Similarly, in order to enhance the strength and tightness of the joints between the upper and lower ends of the tank body, the tank cover and the tank bottom, strip glass fiber yarns are wrapped around the tank body, the tank body and the tank cover, and the tank body and tank bottom. .
作为本实用新型的进一步改进,所述水池的底部固定设置至少2个支撑柱,所述储气罐置于这些支撑柱之上,从而操作人员可方便地进入储气罐的内部进行相关作业。 As a further improvement of the utility model, at least two support columns are fixedly arranged at the bottom of the pool, and the gas storage tank is placed on these support columns, so that operators can conveniently enter the interior of the gas storage tank for related operations.
为了使有机物料混合均匀,使沼气的发酵过程顺利进行,在进料口的前端设置有搅拌池。 In order to make the organic materials mix evenly and make the fermentation process of biogas go smoothly, a stirring tank is set at the front end of the feed port.
所述搅拌池与进料口之间设置有污水泵,从而可使搅拌池内的混合有机物料更好地进入到发酵池内,进料口的前端设置有止回阀,在发酵池内有机物料数量较为适宜时,关闭止回阀,防止有机物料回流至搅拌池。 A sewage pump is arranged between the stirring tank and the feeding port, so that the mixed organic materials in the stirring tank can better enter the fermentation tank. The front end of the feeding port is provided with a check valve, and the amount of organic materials in the fermentation tank is relatively large When appropriate, close the check valve to prevent organic materials from flowing back into the mixing tank.
所述发酵池由玻璃纤维制品卷曲粘接而成,其厚度最好大于2cm,以增加其强度和使用寿命;当然发酵池也可根据需要和实际情况采用其他较易成型的柔性材料粘接制作。 The fermentation tank is made of glass fiber products curled and bonded, and its thickness is preferably greater than 2cm to increase its strength and service life; of course, the fermentation tank can also be made of other flexible materials that are easier to form according to needs and actual conditions. .
由于采用了上述结构,本实用新型的有益效果如下: Owing to adopting above-mentioned structure, the beneficial effect of the utility model is as follows:
(1) 本实用新型提供的地上沼气池采用分体式的发酵池和储气罐,因此,有机物料发酵与气体的存放分开进行,这样可保持储气罐内始终保持有一定的沼气存量,有效防止了发酵池内的有机物料因受到温度、湿度或酸度的不良影响而导致的沼气生产量低,供应量不足,有利于生产生活的顺利进行。 (1) The above-ground biogas digester provided by the utility model adopts a split fermentation tank and a gas storage tank. Therefore, the fermentation of organic materials is carried out separately from the storage of gas, so that a certain amount of biogas can be kept in the gas storage tank, effectively It prevents the organic materials in the fermentation tank from being adversely affected by temperature, humidity or acidity, resulting in low biogas production and insufficient supply, which is conducive to the smooth progress of production and life.
(2) 本实用新型将储气罐置于水池中,其底部与水池连通,因此,当储气罐内的沼气压力较高时,储气罐相对于水池向上运动,当储气罐内的沼气压力较低时,储气罐相对于水池向下运动,由此改变储气罐用于储放沼气的有效空间,以此来调节储气罐内的沼气压力,使其与大气压始终保持平衡。 (2) In this utility model, the gas storage tank is placed in the pool, and its bottom is connected with the pool. Therefore, when the biogas pressure in the gas storage tank is high, the gas storage tank moves upward relative to the water pool. When the gas storage tank When the biogas pressure is low, the gas storage tank moves downward relative to the pool, thereby changing the effective space of the gas storage tank for storing biogas, so as to adjust the biogas pressure in the gas storage tank to keep it in balance with the atmospheric pressure .
(3) 更进一步的是,上述发酵池和储气罐的制造方法均为拼装而成,其中发酵池包括池底、池身和池顶,在制作成型时,无需制模,其池身的制作成型可直接采用方形材料卷曲形成,池顶采用扇形材料卷曲形成,比如采用由合成树脂粘合形成的复合玻璃纤维作为材料卷曲而成,因此不受体积的限制,适应于大规模生产和推广,其结构简单,使用方便。 (3) What's more, the manufacturing methods of the above-mentioned fermentation tanks and gas storage tanks are all assembled, and the fermentation tank includes the bottom, body and roof of the tank. No mold making is required when making the shape, and the body of the tank The production and molding can be directly formed by curling square materials, and the roof of the pool is formed by curling fan-shaped materials, such as composite glass fibers bonded by synthetic resins, so it is not limited by volume and is suitable for large-scale production and promotion. , its structure is simple and easy to use.
(4) 本实用新型提供的地上沼气池克服了现有技术中将沼气池设置于地下而带来的诸多不便,将沼气池设置于地上,这不但利于操作人员对整个沼气池进行检修,同时也可方便地从出料口将发酵池中的剩余或残余有机物料从发酵池中清除,利于装入下一批有机物料,同时也十分环保,安全性能也较好。 (4) The above-ground biogas digester provided by the utility model overcomes the inconvenience caused by placing the biogas digester underground in the prior art. Setting the biogas digester on the ground not only facilitates the maintenance of the entire biogas digester by the operator, but also The remaining or residual organic materials in the fermentation tank can also be removed from the fermentation tank conveniently from the discharge port, which is convenient for loading the next batch of organic materials. It is also very environmentally friendly and has good safety performance. the
附图说明 Description of drawings
图1为本实用新型实施例中沼气池的结构简图。 Fig. 1 is a schematic structural diagram of a biogas digester in an embodiment of the utility model.
图2为图1中发酵池的池底与池身搭接并用玻璃纤维纱缠绕后的结构图。 Fig. 2 is a structural diagram after the bottom of the fermentation tank in Fig. 1 is overlapped with the body of the fermentation tank and wrapped with glass fiber yarn.
图3为水池的俯视图。 Figure 3 is a top view of the pool. the
具体实施方式 Detailed ways
为了更加清楚地理解本实用新型的目的、技术方案及有益效果,下面结合附图对本实用新型做进一步的说明,但并不将本实用新型的保护范围限定在以下实施例中。 In order to understand the purpose, technical solutions and beneficial effects of the utility model more clearly, the utility model will be further described below in conjunction with the accompanying drawings, but the protection scope of the utility model is not limited to the following examples.
如图1、图2和图3所示,一种可调节沼气压力的地上沼气池,包括储气罐1和带有进料口2、出料口3、出气口4、出水口5的发酵池6,所述储气罐1与发酵池6均为分体式结构,两者通过气管7连通,储气罐1的上端设置排气口11,下端置于水池8中,储气罐1的底部与水池8连通;所述发酵池6分为三个部分,包括凹形池底6-1、筒状池身6-2和球面状池顶6-3,其中,池身6-2的上下两端分别与池顶6-3和池底6-1搭接并通过螺栓固定;在池身6-2、池底6-1与池身6-2和池身6-2与池顶6-3的连接处均缠绕条状玻璃纤维纱12;所述储气罐1分为三个部分,包括罐身1-1、罐盖1-2和罐底1-3,罐底1-3开孔并置于水池8中,罐身1-1的上下两端分别与罐盖1-2和罐底1-3搭接并通过螺栓固定;在罐身1-1、罐身1-1与罐盖1-2和罐身1-1与罐底1-3连接处均缠绕条状玻璃纤维纱12;所述水池8的底部固定设置至少2个支撑柱9,所述储气罐1置于这些支撑柱9之上;在进料口2的前端设置有搅拌池10;所述搅拌池10与进料口2之间设置有污水泵13,进料口2的前端设置有止回阀14;所述发酵池6和储气罐1均为玻璃纤维制品,其厚度均大于2cm。
As shown in Figure 1, Figure 2 and Figure 3, an above-ground biogas digester with adjustable biogas pressure includes a
并且,该沼气池可通过如下步骤进行生产和组装: And, the biogas digester can be produced and assembled through the following steps:
第一步:发酵池6的成型: The first step: forming of fermentation tank 6:
首先进行池身6-2的成型,即先用玻璃纤维布与合成树脂制得方形基体,再通过定型模具将该方形基体卷曲并固定连接成筒状; First, the pool body 6-2 is formed, that is, the square base is made of glass fiber cloth and synthetic resin, and then the square base is crimped and fixedly connected into a cylindrical shape through a shaping mold;
其次进行池底6-1的成型,即根据筒状池身6-2的直径粘接玻璃纤维布,其边缘向上卷曲用以与池身6-2搭接固定; Next, carry out the molding of the pool bottom 6-1, that is, bond the glass fiber cloth according to the diameter of the cylindrical pool body 6-2, and curl its edge upwards to overlap and fix with the pool body 6-2;
然后进行池顶6-3的成型,即根据筒状池身6-2的直径将玻璃纤维布粘接成球面状; Carry out the molding of pool top 6-3 then, promptly according to the diameter of cylindrical pool body 6-2, glass fiber cloth is bonded into spherical shape;
再然后将已成型的池身6-2、池顶6-3和池底6-1搭接并用螺栓固定,并在上述池身6-2、池身6-2与池顶6-3和池身6-2与池底6-1的连接处用缠绕机缠绕条状玻璃纤维纱12;
Then the formed pool body 6-2, pool top 6-3 and pool bottom 6-1 are overlapped and fixed with bolts, and the above pool body 6-2, pool body 6-2 and pool top 6-3 and The junction of the pool body 6-2 and the bottom of the pool 6-1 is wound with a strip
第二步:在池顶6-3上开设出气口4,在池身6-2上开设进料口2、出料口3和出水口5,并将进料口2装配好止回阀14和污水泵13后连接到搅拌池10,其中,出水口5开设在池身6-2的中上部;
The second step: set up the
第三步:储气罐1的成型:采用与第一步相同的方法进行储气罐1的成型,然后在储气罐1的顶部开设气管7的连接口和排气口11,罐底1-3开孔;
The third step: Forming of the gas storage tank 1: adopt the same method as the first step to form the
第四步:在水池8内浇注2个以上支撑柱9;
Step 4: Pouring two or
第五步:用气管7将发酵池6与储气罐1连通,往水池8注水,最后将储气罐1置于水池8中的支撑柱9上。
Step 5: Connect the
上述地上沼气池的工作原理为:将地上沼气池安装到位后,将搅拌池10内混合均匀的有机物料通过污水泵13抽入发酵池6内,调节发酵池6内的温度、湿度、酸度以及其他相关条件使这些有机物料发酵,发酵产生的沼气浮于发酵池的池顶6-3中并通过气管7输送到储气罐1内,当储气罐1内的沼气较多,压力较大时,储气罐1相对于水池8向上运动,由于储气罐1的底部与水池8连通,因此储气罐1中用于存放沼气的有效面积增大,从而减小沼气压力,反之可增加沼气压力,进而使储气罐1内的沼气压力始终与大气压保持平衡。
The working principle of the above-ground biogas digester is: after the above-ground biogas digester is installed in place, the uniformly mixed organic materials in the
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102321526A (en) * | 2011-08-10 | 2012-01-18 | 德阳好韵复合材料有限公司 | Ground methane tank capable of regulating methane pressure and manufacturing method thereof |
| CN102994376A (en) * | 2013-01-07 | 2013-03-27 | 王柱石 | Domestic pregnant type liquid communicating vessel biogas digester |
| CN103525691A (en) * | 2013-10-15 | 2014-01-22 | 方青海 | Pressure slagging machine |
| CN103627629A (en) * | 2013-12-06 | 2014-03-12 | 攀枝花市龙腾四海农牧业有限公司 | Methane tank positive-pressure protector |
| CN103820309A (en) * | 2014-03-13 | 2014-05-28 | 方青海 | Water level regulating valve for anaerobic fermentation pool |
| CN104513788A (en) * | 2013-10-08 | 2015-04-15 | 苏玉龙 | Large-scale biomass pool |
-
2011
- 2011-08-10 CN CN201120288688XU patent/CN202181301U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102321526A (en) * | 2011-08-10 | 2012-01-18 | 德阳好韵复合材料有限公司 | Ground methane tank capable of regulating methane pressure and manufacturing method thereof |
| CN102321526B (en) * | 2011-08-10 | 2013-10-16 | 德阳好韵复合材料有限公司 | Ground methane tank capable of regulating methane pressure and manufacturing method thereof |
| CN102994376A (en) * | 2013-01-07 | 2013-03-27 | 王柱石 | Domestic pregnant type liquid communicating vessel biogas digester |
| CN104513788A (en) * | 2013-10-08 | 2015-04-15 | 苏玉龙 | Large-scale biomass pool |
| CN103525691A (en) * | 2013-10-15 | 2014-01-22 | 方青海 | Pressure slagging machine |
| CN103627629A (en) * | 2013-12-06 | 2014-03-12 | 攀枝花市龙腾四海农牧业有限公司 | Methane tank positive-pressure protector |
| CN103627629B (en) * | 2013-12-06 | 2015-08-19 | 攀枝花市龙腾四海农牧业有限公司 | Methane tank positive-pressure protector |
| CN103820309A (en) * | 2014-03-13 | 2014-05-28 | 方青海 | Water level regulating valve for anaerobic fermentation pool |
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