CN202175208U - Automatic packaging device for crystal grains - Google Patents
Automatic packaging device for crystal grains Download PDFInfo
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- CN202175208U CN202175208U CN2011202447204U CN201120244720U CN202175208U CN 202175208 U CN202175208 U CN 202175208U CN 2011202447204 U CN2011202447204 U CN 2011202447204U CN 201120244720 U CN201120244720 U CN 201120244720U CN 202175208 U CN202175208 U CN 202175208U
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Abstract
The present invention relates to an automatic packaging device for crystal grains, and more particularly to a packaging device for automatically detecting, stacking and packaging a tray filled with crystal grains. The automatic packaging device of the crystal grain replaces the operations of naked eye detection crystal grain placement, manual material covering placement, tray stacking, upper cover placement, strap packaging and the like by automatic machinery, thereby achieving the purposes of saving labor expenditure, increasing the output and efficiency of packaging, avoiding careless mistakes or damages caused by manual operation and the like.
Description
Technical field
The utility model relates to a kind of crystal grain automatic packing apparatus, particularly relates to a kind ofly being used for that the charging tray that is mounted with crystal grain is carried out automation and detecting, pile up the packing device with the band packing.
Background technology
In the production of integrated circuits flow process; After IC on the wafer is accomplished and is made; Through behind test and the cutting crystal grain, can grade according to its test result usually, and take off on the grain by wafer with same grade and be positioned in the charging tray (tray); That is the crystal grain in each charging tray all is the crystal grain of same grade.These are equipped with the charging tray of same grade crystal grain, can transfer to that the operator carries out follow-up detection and band package handling on the line.
Yet; Detection that these are follow-up and band package handling; Usually need operator on the line to check one by one whether to have crystal grain to place in each the crystal grain storage tank in each charging tray to put upside down with visual type, the generation of crystal grain overturns, do not have crystal grain unusual conditions such as (lacking material), and need that the operator carries out the band package handling with the manually operated mode on the line.
Yet, above-mentioned detection, pile up and the band package handling, all be to need that the operator accomplishes with visual or manual mode on the line, therefore, it has disadvantage:
(1) because the specification of IC is done littler and littler, makes the volume of crystal grain also more and more littler, and can hold many crystal grain usually in a charging tray.Therefore; For operator on the line; With the minimum crystal grain of visual type inspection volume, both made collocation Fang Dajing carry out visual inspection, remain very difficult with laboriously; Not only be difficult for seeing clearly crystal grain and be positioned over the state in the charging tray, and be very easy to ignore the unusual or situation of omission that crystal grain is placed once neglecting.In addition, use the tiny crystal grain of eye exam for a long time, make on the line operator's eyes tired easily, could continue, therefore, often cause not citing of detection usefulness and need to have a rest.
(2) secondly, because the band package handling, all be to need that the operator carries out with manual mode on the line, therefore not only cause the heavy demand of manpower, and the usefulness of its operation is also comparatively low, cause the phenomenon of output and production capacity deficiency easily.
(3) in addition, the band package handling all is to adopt mode manually to carry out, and operated object all is that crystal grain and charging tray equal-volume are little, ignores easily, overturn and impaired article, therefore, and as easy as rolling off a log overturn because of personnel's carelessness or impaired.
Because the problems referred to above; Therefore need badly and want a kind of mode that can mechanical automation to replace artificial visual and detect and manually operated crystal grain automatic packing apparatus; Carrying out that crystal grain on the charging tray detects and operation such as band packing, and reduce the manpower expenditure, promote the usefulness of packing and avoid personnel's careless mistake.
Summary of the invention
The purpose of the utility model is; A kind of crystal grain automatic packing apparatus is provided; It can mechanical automation mode replace modes such as artificial visual and M/C; Detect to carry out crystal grain on the charging tray, cover material is put, charging tray piles up and operation such as band packing, and reduce the manpower expenditure, promote the usefulness of packing and avoid personnel's careless mistake.
The purpose of the utility model and solve its technical matters and adopt following technical scheme to realize.According to a kind of crystal grain automatic packing apparatus that the utility model proposes, it comprises: a feed module, and deposit charging tray to be packaged and take out charging tray to be packaged; One detection module, whether the crystal grain that detects in the charging tray to be packaged correctly is positioned in this charging tray; One unusual charging tray collection module is collected the charging tray that does not detect through this detection module; One piles up module; Place a cover material on each charging tray that detects through this detection module; And pile up the charging tray that detects through this detection module to predetermined quantity, place again and be placed on one on this charging tray that is stacked to predetermined quantity, form one have loam cake charging tray pile up; One band packing module is piled up this charging tray with loam cake and is carried out band and be packaged into a charging tray bale packing; And a rewinding module, collect and deposit this charging tray bale packing.
The purpose of the utility model and solve its technical matters and also can adopt following technical measures further to realize.
Aforesaid crystal grain automatic packing apparatus, wherein said feed module comprises: a storing unit, deposit charging tray to be packaged; And a feed unit, charging tray to be packaged is taken out to begin to carry out automatic packaging by this storing unit.
Aforesaid crystal grain automatic packing apparatus, it also comprises: an alongside transfer mechanism, connect this detection module, this unusual charging tray collection module and this stack module, transmit betwixt charging tray with detect, sub-material and piling up; One pan feeding connecting gear between this feed module and this alongside transfer mechanism, transmits by the charging tray to be packaged that takes out in this storing unit to this alongside transfer mechanism; One steering unit is arranged at the end of this alongside transfer mechanism corresponding to this pan feeding connecting gear, makes the charging tray that this pan feeding connecting gear transmits turn to entering alongside transfer mechanism, so that charging tray is by directly being side travel to moving to turn to; And a branch of tape transport, between an end and this band packing module of this alongside transfer mechanism, the charging tray of this stack module output piles up and is sent to band packing module to carry out the band packing.
Aforesaid crystal grain automatic packing apparatus, wherein said detection module comprises: a detection zone; And a crystal grain inspection unit, check that each passes through the charging tray of this detection zone, confirm whether to have in it crystal grain to put upside down, overturn or scarce material situation.
Aforesaid crystal grain automatic packing apparatus; Wherein said detection module also comprise one in order to the report program generator (RPG) or that produces the unusual form of crystal grain laying state in the corresponding unusual charging tray in order to produce the unusual report display device of crystal grain laying state in the corresponding unusual charging tray, in order to produce the unusual form or the abnormal indication of crystal grain laying state in the corresponding unusual charging tray.
Aforesaid crystal grain automatic packing apparatus, wherein said unusual charging tray collection module comprises: an exclusion zone is arranged in this alongside transfer mechanism; One unusual rejected unit, at the charging tray that does not detect through this detection module during through this exclusion zone, with it by getting rid of in this alongside transfer mechanism; Unusual charging tray is collected and deposited to one unusual charging tray storage element; And a unusual charging tray connecting gear, between this alongside transfer mechanism and this unusual charging tray storage element, transmit unusual charging tray to this unusual charging tray storage element of getting rid of by this alongside transfer mechanism and deposit.
Aforesaid crystal grain automatic packing apparatus, wherein said stack module comprises: a stack region is arranged at an end of this alongside transfer mechanism, in order to pile up a fixed qty of charging tray; Cover material is deposited and provided to one cover material storage unit; Loam cake is deposited and provided to one loam cake storage unit; One pickup unit takes out cover material and also is positioned on each charging tray, and takes out loam cake and put and pile up with the charging tray that is stacked to fixed qty; And output unit, the charging tray that is stacked to fixed qty and placed cover material and loam cake piled up by in this alongside transfer mechanism shift out.
Aforesaid crystal grain automatic packing apparatus, wherein said pickup unit comprises: a cover material pickup unit, the taking-up cover material also is positioned on each charging tray; And a loam cake pickup unit, take out loam cake and put and pile up with the charging tray that is stacked to fixed qty.
Aforesaid crystal grain automatic packing apparatus, wherein said band packing module comprises: a turntable, place this charging tray and pile up and carry out the band packing, and rotate this this charging tray and pile up and this charging tray is piled up with different sides carry out the band packing; And a branch of tape cell, this charging tray piled up carry out band packing.
Aforesaid crystal grain automatic packing apparatus, wherein said rewinding module comprises: at least one product storage unit, deposit the charging tray of accomplishing the band packing and pile up; And a collector unit, band is packed the charging tray of having accomplished the band packing on the module pile up to take out and be sent in the product storage unit and deposit.
The utility model compared with prior art has tangible advantage and beneficial effect.By technique scheme; The utility model crystal grain automatic packing apparatus has advantage and beneficial effect at least: a kind of crystal grain automatic packing apparatus is provided, especially for the charging tray that is mounted with crystal grain is detected, cover material is put, pile up the automatic packaging device with the band packing.By this; The mode of operation that replaces traditional manual operation with the mode of operation of automated machine; Carry out the piling up and operations such as band packing of placement, charging tray of detection, the cover material of crystal grain placement location; Make the required human cost of these operations reduce and increase these efficiency of operation and output significantly, the injury of avoiding human negligence and careless mistake that production capacity and product are caused simultaneously.
Above-mentioned explanation only is the general introduction of the utility model technical scheme; In order more to know the technological means of understanding the utility model; And can implement according to the content of specification sheets, and for let the above-mentioned of the utility model with other purposes, feature and advantage can be more obviously understandable, below special act preferred embodiment; And conjunction with figs., specify as follows.
Description of drawings
Fig. 1 is the rough schematic of crystal grain automatic packing apparatus of an embodiment of the utility model.
Fig. 2 is the birds-eye view of the crystal grain automatic packing apparatus of another embodiment of the utility model.
Fig. 3 A-Fig. 3 C is the lateral plan of the feed module of the various different embodiment of the utility model.
Fig. 4 A and Fig. 4 B are the schematic perspective view of the stack module of the utility model.
Fig. 5 A and Fig. 5 B are the schematic perspective view of the band packing module of the utility model.
Fig. 6 is the diagram of circuit that the crystal grain of an embodiment of the utility model is packed automatically.
Fig. 7 A and Fig. 7 B are the diagram of circuit that the crystal grain of another embodiment of the utility model is packed automatically.
100: crystal grain automatic packing apparatus 102: feed module
104: detection module 106: unusual charging tray collection module
108: stack module 110: band packing module
112: rewinding module 200: the crystal grain automatic packing apparatus
201: charging tray 202: feed module
203: charging tray piles up 203 ': the charging tray with loam cake piles up
204: detection module 206: unusual charging tray collection module
208: stack module 210: band packing module
212: rewinding module 213,213 ': feed module
214,214 ': storing unit 216: the pan feeding connecting gear
218: steering unit 220: detection zone
222: crystal grain inspection unit 224: alongside transfer mechanism
226: exclusion zone 228: unusual rejected unit
230: unusual charging tray connecting gear 231: band connecting gear
232: unusual charging tray storage element 234: stack region
236: output unit 238: the loam cake storage unit
239: loam cake 240: the cover material storage unit
241: cover material 242: turntable
243: pickup unit 244: the band unit
245: band
600-616: the step of crystal grain automatic packaging method
700-730: the step of crystal grain automatic packaging method
The specific embodiment
Some embodiment of the utility model describe in detail as follows.Yet except this was described in detail, the utility model can also be widely implemented at other embodiment.That is, the restriction of the embodiment that the scope of the utility model does not receive to have proposed, and the claim that proposes with the utility model is as the criterion.Secondly; When each element in the embodiment of the utility model illustrates or step are described explanation with single element or step; Should be with this as the cognition that qualification is arranged, promptly following explanation not during the restriction on the lay special stress on number spirit and the field of application of the utility model can spread on most elements or structure and structure of depositing and the method.Moreover in this manual, the different piece of each element is not drawn according to size fully, and some yardstick is compared with other scale dependents or had by exaggeration or simplification, to provide clearer description to promote the understanding to the utility model.And the existing skill that the utility model is continued to use is only done quoting of emphasis formula at this, to help the elaboration of the utility model.
With reference to Fig. 1, it is the rough schematic of the crystal grain automatic packing apparatus 100 of the utility model one embodiment.Crystal grain automatic packing apparatus 100 comprises that a feed module 102, a detection module 104, one unusual charging tray collection module 106, pile up module 108, band packing module 110 and a rewinding module 112.Wherein, feed module 102 connection detection module 104, in order to the charging tray that will deposit band packing and the charging tray that takes out the band packing so as to begin to carry out the crystal grain placement location detection, place cover material, pile up subsequent jobs such as charging tray and band packing.Detection module 104 1 ends connect feed module 102; And its other end connects unusual charging tray collection module 106; In order to the charging tray that is taken out by feed module 102 is detected; So that whether exist (whether the material of lacking is promptly arranged) of crystal grain is arranged in the crystal grain storage tank of confirming each charging tray, whether there is crystal grain to overturn, be placed upside down unusual conditions such as mal, then notify unusual charging tray collection module 106 to carry out the eliminating of unusual charging tray if having unusually.
Unusual charging tray collection module 106 is arranged between detection module 104 and the stack module 108, one of which end connection detection module 104, and the other end connects stack module 108.Unusual charging tray collection module 106 is in order to receiving the notice that detection module sent, and detection module 104 is sent not through the unusual charging tray that detects by getting rid of in the subsequent job, and collects that personnel handle on these unusual charging tray waiting lines.
With reference to Fig. 6, it is the diagram of circuit of automated job flow process of the crystal grain automatic packing apparatus 100 of the utility model, also is the diagram of circuit of the crystal grain automatic packaging method that the utility model provided.The automated job flow process and the crystal grain automatic packaging method of crystal grain automatic packing apparatus 100 are following: at first; Via personnel with the mode of manual transportation or automatic control transportation device mode with mechanical transport; Many charging trays that are mounted with crystal grain are positioned in the feed module 102, carry out band packing (step 600) to crystal grain automatic packing apparatus 100 so that the charging tray that is mounted with crystal grain to be provided.Then, feed module 102 can be taken out charging tray (step 602) successively, and the charging tray that takes out can be sent to detection module 104, and when it is through detection module 104, detects (step 604).Detection module 104 detects with instrument; The for example camera or the video camera of charge coupled cell (CCD) form; And the crystal grain in the observation charging tray is placed and with data bank in normal image of placing of crystal grain or picture contrast in the charging tray; Or with data bank in unusual image of placing of crystal grain or picture contrast in the charging tray; Use the crystal grain of judging in this charging tray and whether have crystal grain to place to put upside down, crystal grain overturns, do not have crystal grain (lacking material) waits the generation of unusual condition, promptly judges being placed as of each crystal grain in the charging tray normal or (step 606) unusually.
If detection module 104 judges that this charging tray is unusual; Then can notify unusual charging tray collection module 106; Unusual charging tray collection module 106 then can be with this unusual charging tray by getting rid of (step 608) in the subsequent job; For example cover material is placed, charging tray piles up and operation such as loam cake placement, and collects and deposit these unusual charging trays (step 610).Detection module 104 is for the decision procedure of unusual charging tray; As long as can take to detect the unusual placement of a crystal grain in the charging tray; For example put upside down or overturn etc. unusual; Or a crystal grain storage tank do not have crystal grain, then no longer continue to detect other crystal grain or other crystal grain storage tanks in the same charging tray, and the mode of directly notifying unusual charging tray collection module 106 to get rid of these unusual charging trays carried out.Perhaps; Detection module 104 also can take do not have crystal grain when unusual placement or a crystal grain storage tank of detecting a crystal grain in the charging tray; Still can be with after all crystal grains in the same charging tray or all crystal grains storage tank continuation detection, the mode that reinforms unusual charging tray collection module 106 these unusual charging trays of eliminating is carried out.Yet; When taking still to continue to detect mode; Detection module 104 can be directed against the mode that unusual charging tray produces a form or shows with picture; The crystal grain that shows that position in this unusual charging tray has the situation of unusual placement or does not have crystal grain to be positioned over wherein, in order to personnel's on the line subsequent treatment.
Simultaneously; When detecting unusual charging tray; Can send caution by detection module 104, for example light or sound, personnel handle on the notice line; Or when unusual charging tray collection module 106 is got rid of and collected this unusual charging tray, send by unusual charging tray collection module 106 again that personnel handle on the alert notification line.
The charging tray that detects through detection module 104 is through unusual charging tray collection module 106 time, and unusual 106 of charging tray collection modules are left intact, and let it directly through arriving stack module 108.Then, stack module 108 is placed a cover material on the charging tray that arrives, and this cover material is a conducting strip, for example Tai Weike paper (TYVEK) or unlicensed tour guide's sheet (conductive sheet), and wait at stack module 108 and follow-uply to arrive through the charging tray that detects.All be stacked module 108 on the charging tray of each entering stack module 108 and place a cover material, and be stacked to a predetermined quantity (step 612) according to its entering stack module 108 order.Then; By the time charging tray is stacked to a predetermined quantity, and promptly personnel are input into the predetermined quantity in the crystal grain automatic packing apparatus 100, for example 5,10 or other any amounts on the line; Being placed on this charging tray in the stack module 108 meeting placements one piles up; Form one be stamped loam cake charging tray pile up, again it is sent out stack module 108, stack module 108 then continues to repeat above-mentioned operation and piles up with the charging tray that forms the next one and be stamped loam cake.
Then, the charging tray that is transmitted out stack module 108 piles up to get into and carries out band packing (step 614) in the band packing module 110.The side that band packing module 110 can be piled up in the face of charging tray earlier carries out band bale packing (band bale packing for the first time); Then; Band packing module 110 can be piled up rotation one angle with this charging tray, and for example an angle of 90 degrees carries out the action (band bale packing for the second time) of a band bale packing again in the face of another side; Make two bands pile up mode that end face becomes right-angled crossing with its bale packing, and form a charging tray bale packing in charging tray.Then, 112 of rewinding modules can be taken out this charging tray bale packing (charging tray of promptly having accomplished the band packing piles up) by band packing module 110, and deposit in wherein (step 616), and personnel or automation conveyer take out to carry out shipment on the waiting line.
By this crystal grain automatic packing apparatus 100 carry out the crystal grain placement location detection, place cover material, pile up operations such as charging tray and band packing; Except provide one fast, smooth and accurate automatic packaging work flow, and increase outside the usefulness and output of packing.More place charging tray to be packaged and need on the line personnel with manual mode of operation in crystal grain automatic packing apparatus 100, operation or the action handling unusual charging tray and take out minorities such as packaged charging tray because only have; So that carry out the crystal grain placement location detection, place cover material, pile up the required manpowers of operation such as charging tray and band packing and can omit, and reduce the demand and the expenditure of manpower significantly.Simultaneously, also because of need not with visual detection with carry out operation with manpower, and avoid artificial careless mistake or ignore the infringement that is caused, for example overturn or careless mistake such as omission.
With reference to Fig. 2, it is the birds-eye view of the crystal grain automatic packing apparatus 200 of another embodiment of the utility model, and further depicts the detailed structure of the crystal grain automatic packing apparatus of the utility model.This crystal grain automatic packing apparatus 200 comprises that equally a feed module 202, a detection module 204, one unusual charging tray collection module 206, pile up module 208, band packing module 210 and a rewinding module 212.Feed module 202 in the crystal grain automatic packing apparatus 200 shown in Figure 2, detection module 204, unusual charging tray collection module 206, stack module 208, band packing module 210 and rewinding module 212; Have identical functions and be applied to the identical operation flow process with feed module 102, detection module 104, unusual charging tray collection module 106, stack module 108, band packing module 110 and rewinding module 112 in the crystal grain automatic packing apparatus 100 shown in Figure 1; It specifies in preamble, repeats no more at this.
In crystal grain packing device 200; More comprise an alongside transfer mechanism 224 connection detection module 204, unusual charging tray collection module 206 and stack module 208, be used to transmit between detection module 204, unusual charging tray collection module 206 and the stack module 208 charging tray with detect, sub-material and operation such as pile up.Unusual 206 of charging tray collection modules are arranged between detection module 204 and the stack module 208.Alongside transfer mechanism 224 is a load-transfer device or a delivery track, and the shipping platform of can arranging in pairs or groups is carried charging tray, or directly carries out charging tray and carry.
With reference to Fig. 3 A; It is the structural representation of an embodiment of the feed module 202 of crystal grain automatic packing apparatus 200; Storing unit 214 is one to have receiver or the charging tray frame that can accommodation space can deposit several charging trays 201 to be packaged; Feed unit 213 then is one can pick up or the mechanical arm or the feed collet of gripping charging tray 201, and it takes out in regular turn by the opening on the storing unit 214 that charging tray to be packaged 201 in the storing unit 214 is put to begin to carry out follow-up detection, cover material, charging tray piles up and operation such as band packing.
With reference to Fig. 3 B and Fig. 3 C, it is for the structural representation of another embodiment of the feed module 202 of crystal grain automatic packing apparatus 200 and take out the scheme drawing of charging tray program to be packaged.Wherein, storing unit 214 ' is one can once clamp the anchor clamps that many charging trays 201 are deposited many charging trays 201, and its bottom has an opening and can put down charging tray 201 in regular turn by the below.Feed unit 213 ' then is a lifting table; The charging tray 201 (shown in Fig. 3 B) that can rise and discharge by 214 ' bottom, storing unit to accept; Avoid charging tray directly to fall causing charging tray 201 to overturn or charging tray 201 in the crystal grain displacement; And descend charging tray being taken out (shown in Fig. 3 C), put to begin to carry out follow-up detection, cover material, charging tray piles up and operation such as band packing.In addition, this lifting table simultaneously also can parallel motion and as a delivery platform to transmit charging tray 201.In addition, no matter be to adopt the feed module 202 of above-mentioned which kind of form can according to demand, and one or more storing unit is set therein.
With reference to Fig. 2; One pan feeding connecting gear 216 is arranged between feed module 202 and this alongside transfer mechanism 224; And mediate as transmitting being connected of charging tray between feed module 202 and this alongside transfer mechanism 224, be sent to alongside transfer mechanism 224 in order to the charging tray to be packaged that takes out in will storing unit by feed module 202.This pan feeding connecting gear 216 is a load-transfer device or a delivery track.In addition; Be provided with a steering unit 218 in alongside transfer mechanism 224 corresponding to an end of this pan feeding connecting gear 216; With so that the charging tray that is transmitted by pan feeding connecting gear 216 turns to into alongside transfer mechanism 224, make charging tray by directly being the side travel in the alongside transfer mechanism 224 in the pan feeding connecting gear 216 to moving to turn to.This steering unit 218 is a feed collet, a push rod or a mechanical arm.
Whether detection module 204 comprises that one is arranged at the detection zone 220 of alongside transfer mechanism 224, and a crystal grain inspection unit 222, passes through the charging tray of detection zone 220 in order to check each, confirm to have in it crystal grain to put upside down, overturn or lacking material etc. places unusual situation.Wherein, detection zone 220 can be for being arranged at the platform in the alongside transfer mechanism 224 or being the FX in the alongside transfer mechanism 224, i.e. a zone of corresponding crystal grain inspection unit 222 on the connecting gear 224.222 of crystal grain inspection units are a camera or video camera; The for example camera of charge coupled cell (CCD) form or video camera etc.; And can absorb the image or the picture of crystal grain in charging tray and its; With with data bank in normal the placement or unusual image of placing or picture contrast of crystal grain, and judge whether the placement of crystal grain in this charging tray has unusually.In addition; More can comprise a report program generator (RPG) or a telltale in the detection module 204; And can produce a correspondence unusual form or the abnormal indication of the interior crystal grain laying state of charging tray unusually to unusual charging tray; The personnel on the line of making can learn that those the locational crystal grain in each unusual charging tray put upside down, overturn or lack error state such as material, carry out follow-up exception handling in order to personnel on the line.
Unusual charging tray collection module 206 comprises an exclusion zone 226, one unusual rejected unit 228, one a unusual charging tray connecting gear 230 and a unusual charging tray storage element 232.Wherein, exclusion zone 226 is a FX between detection module 204 and stack module 208 in the platform or the alongside transfer mechanism 224 that are arranged in the alongside transfer mechanism 224.Unusual charging tray connecting gear 230 is arranged between unusual rejected unit 228 (or exclusion zone 226) and the unusual charging tray storage element 232; And mediately transmit being connected of charging tray as between unusual rejected unit 228 (or exclusion zone 226) and the unusual charging tray storage element 232, be sent to unusual charging tray storage element 232 and deposit in order to going up the unusual charging tray of getting rid of by alongside transfer mechanism 224 (or exclusion zone 226).Unusual charging tray connecting gear 230 is a load-transfer device or a delivery track.Unusual rejected unit 228 and unusual charging tray connecting gear 230 are arranged at the relative both sides of alongside transfer mechanism 224 respectively.Unusual rejected unit 228 is a feed collet, a push rod or a mechanical arm; Be not judged as unusual charging tray by getting rid of in the alongside transfer mechanism 224 in order to will be to detect, and make it can not proceed that follow-up cover material is put, charging tray piles up and operation such as band packing through detection module 204.Unusual 232 of charging tray storage elements are one in order to collect and instrument or the utensil of depositing unusual charging tray, for example anchor clamps, charging tray frame etc.In addition, in unusual charging tray collection module 206, can according to actual demand, and one or a plurality of unusual charging tray collection module are set, so that collect and deposit unusual charging tray.
With reference to Fig. 2, Fig. 4 A and Fig. 4 B, wherein, Fig. 4 A and Fig. 4 B show that respectively stack module 208 carries out cover material state of placing and the state that carries out the loam cake placement simultaneously.Stack module 208 comprises a stack region 234, a cover material storage unit 240, a loam cake storage unit 238, a pickup unit 243 and an output unit 236.Wherein, stack region 234 is carried out operations such as cover material placement, loam cake placement and charging tray pile up for being arranged at the platform on alongside transfer mechanism 224 1 ends or being the FX in the alongside transfer mechanism 224 in order to supply disk 201.
Cover material storage unit 240, loam cake storage unit 238 and pickup unit 243 are arranged at respectively near the stack region 234.Wherein, Cover material storage unit 240 is in order to ccontaining and deposit cover material 241; Cover material to provide cover material 241 to carry out on the charging tray 201 is placed (shown in 4A figure); Loam cake storage unit 238 is then in order to ccontaining and deposit loam cake 239, places (shown in Fig. 4 B) to provide loam cake 239 to carry out the loam cake that charging tray piles up on 203.Cover material 241 is a conducting strip, for example Tai Weike paper (TYVEK) or unlicensed tour guide's sheet.
Pickup unit 243 is the vacuum cups or the mechanical arm that can go up and down with parallel motion; In order to take out cover material 241 by cover material storage unit 240; And be positioned on each charging tray 201, and pile up on 203 with the charging tray that is stacked to predetermined quantity by loam cake storage unit 238 taking-up loam cakes 239 and storing.Dotted line shown in Fig. 4 A is represented the motion track of pickup unit 243 when picking up and place cover material 241; Pickup unit 243 can be moved horizontally to cover material storage unit 240 tops earlier, and behind the vertical then taking-up cover material 241 that descends, vertical uplift is to certain altitude again; Be moved horizontally to charging tray 201 tops on the stack region 234 then; Vertical decline is also placed cover material 239 on charging tray 201, and vertical uplift repeats above-mentioned steps then other charging trays are carried out the cover material placement to certain altitude again.Dotted line shown in Fig. 4 B is represented the motion track of pickup unit 243 when picking up and place loam cake 239; Its mode of mode and aforementioned placement cover material 241 of picking up and placing loam cake 239 is roughly the same; Different its be to take out loam cakes 239 by loam cake storage unit 238; And be loam cake 239 to be put charging tray pile up on 203, promptly be positioned over this charging tray and pile up on the 203 uppermost charging trays.
Though in the embodiment shown in Fig. 4 A and Fig. 4 B, crystal grain automatic packing apparatus 200 is to use same pickup unit 243 to carry out cover material and picks up and operations such as placement and loam cake pick up and place.But; In other embodiment of the utility model; Pickup unit can comprise that one is specifically designed to the taking-up cover material and is positioned over the cover material pickup unit on each charging tray; And one specially in order to take out loam cake and to be positioned over the loam cake pickup unit that the charging tray that piles up the fixed qty charging tray piles up, and picks up and operations such as placement and loam cake pick up and place and use different pickup units to carry out cover material.The cover material pickup unit is a vacuum cups or a mechanical arm, and the loam cake pickup unit also is a vacuum cups or a mechanical arm.
With reference to Fig. 2; Output unit 236 is a feed collet, a push rod or a mechanical arm; In order to will be on each charging tray, to place cover material and to be stacked to fixed qty and to have placed the charging tray that loam cake covers on it and piled up; By shifting out in 224 in the alongside transfer mechanism, promptly by shifting out in the stack region 234, to carry out follow-up band package handling.Between stack module 208 and band packing module 210, be provided with a branch of tape transport 231; Mediately pile up being connected that (charging tray that is coated with loam cake piles up) transmit as charging tray between stack module 208 and the band packing module 210; In order to accomplishing that cover materials are put, charging tray piles up and operation such as loam cake placement and the charging tray of being sent out by stack module 208 pile up, be sent to band packing module 210 to carry out the band package handling in stack module 208.Band connecting gear 231 is a load-transfer device or a delivery track.
Simultaneously with reference to Fig. 2, Fig. 5 A and Fig. 5 B, wherein, Fig. 5 A and Fig. 5 B show that respectively the band packing module 210 in the crystal grain automatic packing apparatus 200 carries out the situation that band packing and secondary band are first packed.Band packing module 210 is arranged between stack module 208 and the rewinding module 212, promptly is arranged between band connecting gear 231 and the rewinding module 212.Band packing module 210 is made up of with 244 of a branch of tape cells a turntable 242.Turntable 242; Accomplished that cover material is put, charging tray piles up and operation such as loam cake placement and charging tray with loam cake 239 piles up 203 ' for carrying out the band packing in order to place; And it is a rotary platform; And the charging tray that can rotate on it piles up 203 ' with different edge surface halved tie tape cells 244, to carry out the band packing of diverse location.244 of band unit are one to use adhesive tape or other materials that is fit to as band, and to the charging tray on the turntable 242 pile up 203 ' carry out the band packing device.
Shown in Fig. 5 A and Fig. 5 B, 200 pairs of charging trays of the crystal grain automatic packing apparatus of the utility model pile up 203 ' and carry out band twice.At first, make band unit 244 pile up a side of 203 ' earlier, and it is carried out band one time, and pile up this side of 203 ' with its bale packing by charging tray with a band 245 in the face of the charging tray on the turntable 242.Then; Turntable 242 rotates an angle of 90 degrees, but not as limit but can a demand take any angle, and make band unit 244 pile up another side of 203 ' in the face of charging tray; And carry out the band second time, and pile up another side of 203 ' with its bale packing by charging tray with another band 245.Though the crystal grain automatic packing apparatus 200 of the utility model is to carry out twice band operation, not as limit, but can the increase in demand or the number of times of minimizing band.In other embodiment of the utility model; Can adopt turntable and band unit can carry out the design that opposing horizontal moves; The different sides that makes the band unit not only can pile up in the face of charging tray carried out band, and the diverse location on the same side that more can pile up charging tray carries out band.
With reference to Fig. 2; Rewinding module 212 comprises at least one in order to depositing the product storage unit 246 (being 2 in the present embodiment) that the charging tray of accomplishing the band packing piles up, and one piles up by taking out and be positioned over the collector unit (not shown) in the product storage unit 246 in the band packing module 210 in order to the charging tray that will accomplish the band packing.Wherein, product storage unit 246 is a bin, a feed collet or anyly is fit to deposit the storing unit that the charging tray of having accomplished the band packing piles up.Collector unit can for a feed collet, a shipping platform, a mechanical arm or any suitable usefulness so that get and place the device that charging tray piles up.
With reference to Fig. 7 A and Fig. 7 B, it is the diagram of circuit of automated job flow process of the crystal grain automatic packing apparatus 200 of the utility model, also is the diagram of circuit of another embodiment of the crystal grain automatic packaging method that the utility model provided.In addition; Please be simultaneously with reference to Fig. 2, Fig. 3 A-Fig. 3 C, Fig. 4 A to Fig. 4 B and Fig. 5 A-Fig. 5 B; The work flow of the crystal grain automatic packing apparatus 200 of the utility model; And the flow process of the crystal grain automatic packaging method of another embodiment is following: at first; Via personnel with the mode of manual transportation or automatic control transportation device with the mode of mechanical transport, many charging trays that are mounted with crystal grain are positioned in the storing unit 214 in the feed module 202, carry out automation band package handling (step 700) so that the charging tray that is mounted with crystal grain to be provided to crystal grain automatic packing apparatus 200.Then, the feed unit 213,213 ' in the feed module 202 can be taken out charging tray 201 (step 702) successively, and is positioned on the pan feeding connecting gear 216.The charging tray 201 that takes out can be transferred into alongside transfer mechanism 224 by pan feeding connecting gear 216; Then; Make charging tray get into alongside transfer mechanism 224 by steering unit 218, and make charging tray by in pan feeding connecting gear 216, directly converting the side travel in alongside transfer mechanism 224 to moving.
Then; Charging tray is conveyed in the detection zone 220 in the detection module 202 (step 704) by alongside transfer mechanism 224 earlier; And the time through detection zone 220; With crystal grain inspection unit 222, the device that is fit to of the camera of charge coupled cell (CCD) form or photography or other for example, whether observe the state that crystal grain is placed in the charging tray has the unusual situation (step 706) of placing with the crystal grain that detects in the charging tray; And with data bank in normal image of placing of crystal grain or picture contrast in the charging tray; Or with data bank in unusual image of placing of crystal grain or picture contrast in the charging tray, use the crystal grain of judging in this charging tray and whether place unusual (step 708), be crystal grain in the charging tray be placed as normal or have crystal grain to be placed upside down, crystal grain overturns or it is unusual to lack material etc.
If via contrast and judgement; Detection module 204 judges that this charging tray is unusual; Then can notify unusual charging tray collection module 206 to carry out unusual charging tray gets rid of; Avoiding unusual charging tray to proceed that follow-up cover material is placed, charging tray piles up, loam cake is placed and operation such as band packing, and cause the waste of production capacity and the reduction of output.Then, this unusual charging tray is sent in the unusual material row collecting mechanism 206 (step 710) via alongside transfer mechanism 224, and simultaneously, detection module 204 continues the feed module 202 follow-up charging trays that send are detected.When unusual charging tray is arranged the exclusion zone 226 in the collecting mechanism 206 through unusual material; Unusual rejected unit 228 can shift out alongside transfer mechanism 224 (or exclusion zone 226) with unusual charging tray; Make it can not proceed subsequent job (step 712) to get rid of unusual charging tray, and it is sent into unusual charging tray connecting gear 230.Then; By unusual charging tray connecting gear 230 unusual charging tray directly is sent to unusual charging tray storage element 232 and deposits (step 714); Or arrange in pairs or groups a feed collet or mechanical arm, for example mechanical arm, feed collet etc., and near unusual charging tray connecting gear 230 moves to unusual charging tray unusual charging tray storage element 232 time; By feed collet or mechanical arm unusual charging tray is taken out by unusual charging tray connecting gear 230, deposit and be positioned in the unusual charging tray storage element 232.
Detection module 204 is for the decision procedure of unusual charging tray; As long as can adopt the unusual placement that detects a crystal grain in the charging tray; For example put upside down or overturn etc. unusual; Or a crystal grain storage tank do not have crystal grain, then no longer continue to detect other crystal grain or other crystal grain storage tanks in the same charging tray, and the mode of directly notifying unusual charging tray collection module 206 to get rid of these unusual charging trays carried out.Perhaps; Detection module 204 also can adopt the unusual placement or a crystal grain storage tank that ought detect a crystal grain in the charging tray not to have crystal grain; Still can be with after all crystal grains in the same charging tray or all crystal grains storage tank continuation detection, the mode that reinforms unusual charging tray collection module 206 these unusual charging trays of eliminating is carried out.Yet; When taking still to continue to detect mode; Detection module 204 can be by the report program generator (RPG) or the telltale that are provided with in the detection module 204; Mode to unusual charging tray produces a form or shows with picture shows that the crystal grain of that position in this unusual charging tray has the situation of unusual placement or do not have crystal grain to be positioned over wherein, in order to personnel's on the line subsequent treatment.
Simultaneously; When detecting unusual charging tray; Can send caution by detection module 204, for example light or sound, personnel handle on the notice line; Or etc. unusual charging tray collection module 206 get rid of or when collecting this unusual charging tray, send by unusual charging tray collection module 206 again that personnel handle on the alert notification line.
Opposite, if detection module 204 judge in these charging trays no crystal grain place put upside down, crystal grain overturns or lack material etc. unusually, 204 of detection modules can not notify unusual charging tray collection module 206 to get rid of.Therefore, when alongside transfer mechanism 224 transmitted normal charging tray through exclusion zone 226, unusual charging tray collection module 206 can not carry out any eliminating action, and normal charging tray then directly is sent in the stack module 208 (step 716) by alongside transfer mechanism 224.Then, detection module 204 continues the follow-up charging tray that is sent by feed module 202 is detected.
Simultaneously; The charging tray that is transferred into stack module 208 can be placed on the stack region 234 in the stack module 208; Then; Pickup unit 243 can be by taking out a cover material 241 in the cover material storage unit 240, for example conducting strip, Tai Weike paper (TYVEK) or unlicensed tour guide's sheet etc., and be positioned over (shown in Fig. 4 A) (step 718) on the charging tray 201.Then; The charging tray that this completion cover material is placed operation still is positioned in the stack region 234; Wait for that the follow-up charging tray that detects through detection module 204 is transferred in the stack region 234; These charging trays afterwards are stacked on the charging tray (being placed with the charging tray of cover material) first in regular turn, and place cover material on it, and promptly afterwards charging tray is stacked in the previous cover material of completion earlier and piles up on the charging tray; Place cover material more on it, and repeat these steps till the charging tray on the stack region 234 is stacked to a predetermined number (step 720).
Then; By the time after the charging tray on the stack region 234 is stacked to preset quantity; Be that personnel are input into the predetermined quantity in the crystal grain automatic packing apparatus 200 on the line, for example 5,10 or other any amounts, pickup unit 243 can be by taking out a loam cake 239 in the loam cake storage unit 238; And be positioned over this one reach predetermined number charging tray pile up (step 722) on 203, promptly be positioned over this charging tray and pile up (shown in Fig. 4 B) on the 203 uppermost charging trays.Then, output unit 236 can accomplish that cover material is placed, charging tray piles up and the charging tray of operation such as loam cake placement piles up 203 ' and shifts out alongside transfer mechanism 224 or stack region 234 with this, and gets into band connecting gear 231 (steps 724).Simultaneously, stack module 208 continues that the repetition above-mentioned steps carry out to the follow-up charging tray that detects through detection module 204 that cover material is placed, charging tray piles up and operation such as loam cake placement.
Then, the charging tray that imports band connecting gear 231 into piles up, and is sent on the turntable 242 in the band packing module 210 (step 726) by band connecting gear 231, and carries out band bale packing (step 728) on the turntable 242 in band packing module 210.In step 728, at first, band unit 244 piles up a side of 203 ' in the face of the charging trays on the turntable 242 earlier, and it is carried out band one time, and piles up this side of 203 ' with its bale packing (shown in Fig. 5 A) with a band 245 by charging tray.Then; The charging tray that turntable 242 drives on it piles up 203 ' rotation an angle of 90 degrees; But not as the limit but can a demand take any angle; And make band unit 244 pile up another side of 203 ' in the face of charging tray, and carry out the band second time, and pile up another side of 203 ' by charging tray with another band 245 its bale packing (shown in Fig. 5 B).Make two bands 245 pile up mode that 203 ' end face becomes right-angled crossing with its bale packing, and form a charging tray bale packing in charging tray.Then, the collector unit in the rewinding module 212 can be packed the charging tray bale packing of accomplishing the band packing in the module 210 or on the turntable 242 by band and take out, and is positioned in the product storage unit 246 (step 730).Simultaneously, band packing module 210 can be piled up the repetition abovementioned steps to the follow-up charging tray that sends and carried out the band package handling, and all charging trays in the storing unit 214 of feed module 202 are all accomplished till the band packing.
In addition; Be excluded and deposit in the unusual charging tray in the unusual charging tray storage element 232; Can be on via line personnel handle and get rid of unusual after; Relay back in the storage element 214 in the material module 202, repeat above-mentioned institute in steps, and carry out that crystal grain detects, cover material is placed, charging tray piles up, loam cake is placed and operation such as band packing.
In view of this; The utility model provides a kind of crystal grain automatic packing apparatus; It replaces naked eyes with automated machine and detects crystal grain and place and carry out manually that cover material is placed, charging tray piles up, loam cake is placed and operation such as band packing, and provide one fast, smoothness and do not need too many manually-operated flow package.Therefore, not only can significantly save the manpower expenditure, more can increase the output and the usefulness of packing, further avoid caused careless mistake of manual operation or infringement.
The above; It only is the preferred embodiment of the utility model; Not being that the utility model is done any pro forma restriction, though the utility model with the preferred embodiment exposure as above, yet is not in order to limit the utility model; Anyly be familiar with the professional and technical personnel; In not breaking away from the utility model technical scheme scope, make a little change or be modified to the equivalent embodiment of equivalent variations when the technology contents of above-mentioned announcement capable of using, be the content that does not break away from the utility model technical scheme in every case;, all still belong in the scope of the utility model technical scheme any simple modification, equivalent variations and modification that above embodiment did according to the technical spirit of the utility model.
Claims (10)
1. crystal grain automatic packing apparatus is characterized in that it comprises:
One feed module is deposited charging tray to be packaged and is taken out charging tray to be packaged;
One detection module, whether the crystal grain that detects in the charging tray to be packaged correctly is positioned in this charging tray;
One unusual charging tray collection module is collected the charging tray that does not detect through this detection module;
One piles up module; Place a cover material on each charging tray that detects through this detection module; And pile up the charging tray that detects through this detection module to predetermined quantity, place again and be placed on one on this charging tray that is stacked to predetermined quantity, form one have loam cake charging tray pile up;
One band packing module is piled up this charging tray with loam cake and is carried out band and be packaged into a charging tray bale packing; And
This charging tray bale packing is collected and deposited to one rewinding module.
2. crystal grain automatic packing apparatus according to claim 1 is characterized in that wherein said feed module comprises:
Charging tray to be packaged is deposited in one storing unit; And
One feed unit is taken out charging tray to be packaged to begin to carry out automatic packaging by this storing unit.
3. crystal grain automatic packing apparatus according to claim 2 is characterized in that it also comprises:
One alongside transfer mechanism connects this detection module, this unusual charging tray collection module and this stack module, transmit betwixt charging tray with detect, sub-material and piling up;
One pan feeding connecting gear between this feed module and this alongside transfer mechanism, transmits by the charging tray to be packaged that takes out in this storing unit to this alongside transfer mechanism;
One steering unit is arranged at the end of this alongside transfer mechanism corresponding to this pan feeding connecting gear, makes the charging tray that this pan feeding connecting gear transmits turn to entering alongside transfer mechanism, so that charging tray is by directly being side travel to moving to turn to; And
A branch of tape transport, between an end and this band packing module of this alongside transfer mechanism, the charging tray of this stack module output piles up and is sent to band packing module to carry out the band packing.
4. crystal grain automatic packing apparatus according to claim 3 is characterized in that wherein said detection module comprises:
One detection zone; And
Whether one crystal grain inspection unit checks that each passes through the charging tray of this detection zone, confirm to have in it crystal grain to put upside down, overturn or scarce material situation.
5. crystal grain automatic packing apparatus according to claim 4; It is characterized in that wherein said detection module also comprise one in order to the report program generator (RPG) or that produces the unusual form of crystal grain laying state in the corresponding unusual charging tray in order to produce the unusual report display device of crystal grain laying state in the corresponding unusual charging tray, in order to produce the unusual form or the abnormal indication of crystal grain laying state in the corresponding unusual charging tray.
6. want 3 described crystal grain automatic packing apparatus according to right, it is characterized in that wherein said unusual charging tray collection module comprises:
One exclusion zone is arranged in this alongside transfer mechanism;
One unusual rejected unit, at the charging tray that does not detect through this detection module during through this exclusion zone, with it by getting rid of in this alongside transfer mechanism;
Unusual charging tray is collected and deposited to one unusual charging tray storage element; And
One unusual charging tray connecting gear between this alongside transfer mechanism and this unusual charging tray storage element, transmits unusual charging tray to this unusual charging tray storage element of being got rid of by this alongside transfer mechanism and deposits.
7. crystal grain automatic packing apparatus according to claim 3 is characterized in that wherein said stack module comprises:
One stack region is arranged at an end of this alongside transfer mechanism, in order to pile up a fixed qty of charging tray;
Cover material is deposited and provided to one cover material storage unit;
Loam cake is deposited and provided to one loam cake storage unit;
One pickup unit takes out cover material and also is positioned on each charging tray, and takes out loam cake and put and pile up with the charging tray that is stacked to fixed qty; And
Output unit piles up the charging tray that is stacked to fixed qty and placed cover material and loam cake by in this alongside transfer mechanism and shifts out.
8. crystal grain automatic packing apparatus according to claim 7 is characterized in that wherein said pickup unit comprises:
One cover material pickup unit, the taking-up cover material also is positioned on each charging tray; And
One loam cake pickup unit takes out loam cake and storing is piled up with the charging tray that is stacked to fixed qty.
9. crystal grain automatic packing apparatus according to claim 3 is characterized in that wherein said band packing module comprises:
One turntable is placed this charging tray and is piled up and carry out band packing, and rotates this this charging tray and pile up and this charging tray is piled up with different sides carry out the band packing; And
A branch of tape cell piles up this charging tray and to carry out band packing.
10. crystal grain automatic packing apparatus according to claim 1 is characterized in that wherein said rewinding module comprises:
At least one product storage unit is deposited the charging tray of accomplishing the band packing and is piled up; And
One collector unit is packed the charging tray of having accomplished band packing on the module with band and is piled up to take out and be sent in the product storage unit and deposit.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW100210488 | 2011-06-10 | ||
| TW100210488U TWM418889U (en) | 2011-06-10 | 2011-06-10 | An automatically packing device for chips |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202175208U true CN202175208U (en) | 2012-03-28 |
Family
ID=45865107
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202447204U Expired - Fee Related CN202175208U (en) | 2011-06-10 | 2011-07-08 | Automatic packaging device for crystal grains |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN202175208U (en) |
| TW (1) | TWM418889U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102815413A (en) * | 2011-06-10 | 2012-12-12 | 京元电子股份有限公司 | Automatic packaging device and method for crystal grains |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI781800B (en) * | 2021-10-22 | 2022-10-21 | 銓發科技股份有限公司 | Strap storage device and storage element thereof |
-
2011
- 2011-06-10 TW TW100210488U patent/TWM418889U/en not_active IP Right Cessation
- 2011-07-08 CN CN2011202447204U patent/CN202175208U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102815413A (en) * | 2011-06-10 | 2012-12-12 | 京元电子股份有限公司 | Automatic packaging device and method for crystal grains |
| CN102815413B (en) * | 2011-06-10 | 2015-04-22 | 京元电子股份有限公司 | Automatic packaging device and method for crystal grains |
Also Published As
| Publication number | Publication date |
|---|---|
| TWM418889U (en) | 2011-12-21 |
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Granted publication date: 20120328 Termination date: 20170708 |