CN201907065U - 一种抛丸清理设备 - Google Patents
一种抛丸清理设备 Download PDFInfo
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- CN201907065U CN201907065U CN2010206263915U CN201020626391U CN201907065U CN 201907065 U CN201907065 U CN 201907065U CN 2010206263915 U CN2010206263915 U CN 2010206263915U CN 201020626391 U CN201020626391 U CN 201020626391U CN 201907065 U CN201907065 U CN 201907065U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 20
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 26
- 239000010959 steel Substances 0.000 claims abstract description 26
- 238000005422 blasting Methods 0.000 claims abstract description 17
- 230000000875 corresponding Effects 0.000 claims abstract description 5
- 230000003116 impacting Effects 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 239000000463 material Substances 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials 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Abstract
本实用新型公开了一种抛丸清理设备，包括进料辊道、抛丸室、抛丸器、清扫室、弹丸循环系统，所述抛丸室截面为六边形结构，其特征在于：与所述进料辊道上待处理钢板上、下面相对应的六边形结构其中两斜面上分别设置数台抛丸器，所述两斜面上抛丸器沿待处理钢板宽度方向依次设置；将抛丸器在抛丸室内采用平面排列喷射的方式，大大提高了抛丸效率，同时避免了抛射的弹丸相互撞击影响清理效率的问题，本设备结构简单、成本低廉，具有较高的市场推广价值。
Description
一种抛丸清理设备
技术领域
[0001] 本实用新型涉及钢材预处理技术领域，具体地说是一种在钢材预处理过程中本设 备是除去钢材表面的铁锈、粉尘等异物，且将表面冲击产生凹凸不平的伤痕，提高钢材涂装 吸附力，使钢材表面达到涂装前最佳状态的抛丸清理设备。
背景技术
[0002] 目前，钢材预处理生产线的应用，实现了连续送料高效率连续作业的目的，达到 了我国的钢材处理量及产业化生产的需求，在大多数大型制造企业中，通常需要处理各种 各样不同规格和型号的钢板，对钢板预处理是生产其他钢铁产品前必不可少的一个重要环 节，为了得到质量较高的钢板，要对预热处理后的钢板进行抛丸清理，除去钢材表面的铁 锈、粉尘等杂质。
[0003] 中国实用新型专利公开了一种抛丸清理装置（93231393. 0)，包括抛丸室、抛丸器、 清扫室、弹丸循环系统、辊道输送装置。其中，抛丸室为六边形，在抛丸室的上面两边和下面 两边上各装有一台抛丸器，在清扫室内装有由回收螺旋输送器、转刷机构、吹扫机构组合成 的清扫机构。该抛丸清理装置适用于各种板材及型材的表面清理，并可用于厚度为1.5mm 的薄钢板的清理，对弹丸的清除干净、彻底，并对托辊轴采取了防护措施。
[0004] 该抛丸清理装置虽然结构比较简单，能够完成抛丸工序，但抛丸器采用沿六边形 内表面方向在不同角度上分别安装的方式，由于采用这种多角度抛射方式，往往不能完全 将异物清理干净，而且设备能耗较大，清理效率较低。
发明内容
[0005] 针对现有技术存在的不足，本实用新型所要解决的技术问题是，提供一种清理效 率较高、成本低廉的抛丸清理设备。
[0006] 为解决上述技术问题，本实用新型所采取的技术方案是：一种抛丸清理设备，包括 辊道、抛丸室、抛丸器、清扫室、弹丸循环系统，所述抛丸室截面为六边形结构，与所述进料 辊道上待处理钢板上、下面相对应的六边形结构其中两斜面上分别设置数台抛丸器，所述 两斜面上抛丸器沿待处理钢板宽度方向依次设置。
[0007] 上述的抛丸清理设备，所述抛丸器的数量为上斜面设置四台，下斜面设置四台。
[0008] 本实用新型抛丸清理设备的优点是：将抛丸器在抛丸室内采用平面排列喷射的方 式，大大提高了抛丸效率，同时避免了抛射的弹丸相互撞击影响清理效率的问题，本设备结 构简单、成本低廉，具有较高的市场推广价值。
附图说明
[0009] 图1为本实用新型抛丸清理设备的结构示意图。
[0010] 图2为图1的右视图。具体实施方式
[0011] 下面结合附图及具体实施例对本实用新型做进一步详细说明；
[0012] 如图1、2所示，为本实用新型抛丸清理设备的结构示意图，包括进料辊道1，待处 理钢板2，抛丸室3，由钢板、型钢制作而成，进料辊道1由抛丸室3两侧轴承及链条驱动。各 室体间设有橡胶板，尽可能减少磨料飞出，该抛丸室3为六面立体结构，其截面为六边形结 构，在该六边形结构内，与所述进料辊道1上待处理钢板2的上、下两面相对应的六边形结 构其中上斜面4与下斜面5上分别设置数台抛丸器6，所述两斜面（4、幻上抛丸器6沿待处 理钢板2的宽度方向依次设置。抛丸器6的数量为上斜面4设置四台，下斜面5设置四台， 当然也可根据实际需要增设或减少抛丸器6的数量。在抛丸室3下端设置清扫室7，所述清 扫室7包括底部螺旋输送装置71与收集管72，收集管72出口设置于底部螺旋输送装置71 上进口与进料辊道1下端对应，与清扫室7相连的还有回收螺旋输送管道8，该回收螺旋输 送管道8下端与底部螺旋输送装置71连接，顶端与提升机9连接，提升机9与丸砂分离器 10的进料口 11连接，丸砂分离器10出口包括废料出口 15与弹丸出口 12，废料出口 15直 接连接排料管13，经顶部螺旋机构14排出，弹丸出口 12连接储料箱16，将能重复回收利用 的弹丸回收至储料箱16，重新分离利用。储料箱16下端直接连接抛丸器6的弹丸输送管道 61，在该弹丸输送管道61上分别设有弹丸定量阀门62。
[0013] 该抛丸清理设备的工作过程是：待处理钢板2经进料辊道1输送至抛丸室3，来自 储料箱16的弹丸，经过弹丸定量阀门62输送到抛丸室3内的八台抛丸器6内，抛丸器6将 弹丸快速喷射打击到待处理钢板2的上下两表面，将表面的氧化皮与铁锈除去，抛丸后的 工件经清扫室内的收集管72将弹丸收集起经底部螺旋输送装置71送到回收螺旋输送管道 8，直接送入提升机9，提升机9将弹丸送入丸砂分离器10内，丸砂分离器10将铁锈等异物 与弹丸分开，弹丸经弹丸出口进入储料箱16，铁锈等异物经废料出口 11直接经顶部螺旋机 构14输送到排料管13后排出设备。
[0014] 当然，上述说明并非是对本实用新型的限制，本实用新型也并不限于上述举例，本 技术领域的普通技术人员，在本实用新型的实质范围内，作出的变化、改型、添加或替换，都 应属于本实用新型的保护范围。
Claims (2)
1. 一种抛丸清理设备，包括进料辊道、抛丸室、抛丸器、清扫室、弹丸循环系统，所述抛 丸室截面为六边形结构，其特征在于：与所述进料辊道上待处理钢板上、下面相对应的六边 形结构其中两斜面上分别设置数台抛丸器，所述两斜面上抛丸器沿待处理钢板宽度方向依 次设置。
2.根据权利要求1所述的抛丸清理设备，其特征是：所述抛丸器的数量为上斜面设置 四台，下斜面设置四台。
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014108494A (ja) * | 2012-12-03 | 2014-06-12 | Fujimi Co Ltd | ショットブラスト装置 |
| CN104044081A (zh) * | 2014-05-29 | 2014-09-17 | 盐城市丰特铸造机械有限公司 | 一种薄板抛丸清理装置及处理工艺 |
| CN104321165A (zh) * | 2013-01-30 | 2015-01-28 | 新东工业株式会社 | 喷丸处理装置 |
| CN105256115A (zh) * | 2015-11-09 | 2016-01-20 | 山东雷帕得汽车技术股份有限公司 | 一种弹簧钢的表面处理生产线 |
| CN105345672A (zh) * | 2015-11-09 | 2016-02-24 | 山东雷帕得汽车技术股份有限公司 | 一种汽车钢板弹簧表面处理抛丸设备 |
| CN107738195A (zh) * | 2017-11-15 | 2018-02-27 | 束长珠 | 一种抛丸机丸粒清扫装置 |
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2010
- 2010-11-26 CN CN2010206263915U patent/CN201907065U/zh not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014108494A (ja) * | 2012-12-03 | 2014-06-12 | Fujimi Co Ltd | ショットブラスト装置 |
| CN104321165A (zh) * | 2013-01-30 | 2015-01-28 | 新东工业株式会社 | 喷丸处理装置 |
| CN104044081A (zh) * | 2014-05-29 | 2014-09-17 | 盐城市丰特铸造机械有限公司 | 一种薄板抛丸清理装置及处理工艺 |
| CN105256115A (zh) * | 2015-11-09 | 2016-01-20 | 山东雷帕得汽车技术股份有限公司 | 一种弹簧钢的表面处理生产线 |
| CN105345672A (zh) * | 2015-11-09 | 2016-02-24 | 山东雷帕得汽车技术股份有限公司 | 一种汽车钢板弹簧表面处理抛丸设备 |
| CN105345672B (zh) * | 2015-11-09 | 2017-12-01 | 山东雷帕得汽车技术股份有限公司 | 一种汽车钢板弹簧表面处理抛丸设备 |
| CN107738195A (zh) * | 2017-11-15 | 2018-02-27 | 束长珠 | 一种抛丸机丸粒清扫装置 |
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