CN201864341U - Automatic screen absorbing device - Google Patents
Automatic screen absorbing device Download PDFInfo
- Publication number
- CN201864341U CN201864341U CN2010206135372U CN201020613537U CN201864341U CN 201864341 U CN201864341 U CN 201864341U CN 2010206135372 U CN2010206135372 U CN 2010206135372U CN 201020613537 U CN201020613537 U CN 201020613537U CN 201864341 U CN201864341 U CN 201864341U
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Abstract
The utility model discloses an automatic screen absorbing device, which is used for the assembly of a screen of an electronic product. The automatic screen absorbing device comprises a rack for supporting the device, as well as a transversal movement device, a vertical movement device, a rotary device, a sucking disc device, a control unit and the like which are mounted on the rack. During the assembly of the screen of the electronic product, the control unit controls the transversal movement device, the vertical movement device, the rotary device and the sucking disc device to automatically absorb a glass screen plate to be assembled with a backlight module, so that the manpower cost is reduced, the work intensity is reduced, and precise positioning of machine assembly can be achieved. The automatic absorbing screen device also has the characteristics of strong reliability, high safety and the like, and greatly improves the production efficiency.
Description
Technical field
The utility model relates to the assembling of electronic product screen, inhales screen device automatically in particularly a kind of screen assembling.
Background technology
Development along with electronic product (as LCD TV, panel computer etc.) all-in-one, there are problems in all-in-one in assembling process, as: operating personal uses manual sucker the glass panel of electronic product (TV) screen to be put into the module backlight of screen, labour intensity is bigger, especially for large-sized glass panel, just is difficult to operation, also need in the assembling process glass panel is overturn, tear protective film again off, manual operation efficiency is low, and damages glass panel easily; Glass panel cooperates comparatively accurate with module size backlight, the difficult accurately location of realizing, artificial location.
Therefore, the assembling that how to realize the electronic product screen inhale automatically screen and accurately location and installation be the technical matters that needs to be resolved hurrily in the industry.
The utility model content
Main purpose of the present utility model provides a kind of automatic suction screen device, is intended to realize that the electronic product screen time can inhale screen automatically in assembling and install, and raises the efficiency and accurate location and installation.
The utility model proposes a kind of automatic suction screen device, be used for the assembling of electronic product screen, it comprises the frame that supports described device, also comprises:
Transverse moving device comprises guide rail, cross motion frame that is arranged on the described frame and first motor that can drive described cross motion frame sway on described guide rail;
Vertical movement device comprises slide rail, the perpendicular movement support that is arranged on the described cross motion frame and can drive second motor that described perpendicular movement support moves up and down on described slide rail;
Slewing arrangement comprises first cylinder and the swivel mount that are arranged on the described perpendicular movement support, drives described swivel mount rotation by the push rod of described first cylinder;
Acetabula device comprises a plurality of and vacuum generator bonded assembly vacuum slot that is arranged on the described swivel mount;
Control unit comprises programmable logic controller (PLC), is used to control described first motor, second motor, first cylinder and vacuum generator.
Preferably, described transverse moving device also comprise with described cross motion frame bonded assembly synchronously band and with the described first machine shaft bonded assembly belt wheel, described belt wheel drives described synchronous band motion.
Preferably, described second motor adopts servomotor, described slide rail adopts linear slide rail, and described vertical movement device comprises also respectively and described perpendicular movement support, servomotor rotating shaft bonded assembly ball-screw that described servomotor drives described perpendicular movement support by described ball-screw.
Preferably, described slewing arrangement also comprises and described swivel mount bonded assembly S. A., is set with the push rod bonded assembly rotating cam with described first cylinder on the described S. A..
Preferably, described Acetabula device also comprises and is arranged on the align member that is used to limit the glass panel position on the described swivel mount.
Preferably, comprise also and send screen device that it comprises the carrying support that is arranged on the described frame, second cylinder that is removably set on the carriage on the described carrying support and drives described movement of bracket.
Preferably, describedly send screen device also to comprise to be arranged on the locating piece that is used to limit the glass panel position on the described carriage.
Preferably, also comprise the module load carrier backlight that is arranged on the described frame, it comprises the support plate and the positive stop that can carry module backlight.
Preferably, also comprise and described control unit bonded assembly prestige synthetic fibre touch-screen, be used to be provided with controlled variable.
Of the present utility model being implemented in by vertical movement device, Acetabula device, slewing arrangement, transverse moving device and control unit etc. can be inhaled screen (glass panel of screen) installation when the electronic product screen is assembled automatically, reduced human cost, and greatly reduce working strength, the machine location can accurately be installed, equipment dependability is strong, safe and location is quick accurate, and productive temp＜20s (original production beat 40-50s) has improved production efficiency greatly.
Description of drawings
Fig. 1 is an embodiment perspective view of the present utility model;
Fig. 2 is the partial enlarged drawing of Fig. 1;
Fig. 3 is the lateral plan of the utility model one embodiment.
The realization of the utility model purpose, functional characteristics and advantage will be in conjunction with the embodiments, are described further with reference to accompanying drawing.
The specific embodiment
Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
With reference to Fig. 1, Fig. 2, Fig. 3, one embodiment of a kind of automatic suction screen device of the present utility model is proposed, be used for the assembling of electronic product screen, the automatic absorption of the glass panel of display screen is installed on the module 100 backlight, should inhale screen device automatically and comprise the frame 10 that supports described device, also comprise transverse moving device, vertical movement device, slewing arrangement, Acetabula device and control unit, wherein:
Described transverse moving device, comprise guide rail 21 (this example adopts linear slide rail), cross motion frame 22 that is arranged on the above-mentioned frame 10 and first motor 23 (this example adopts stepping motor) that can drive described cross motion frame 22 sway on described guide rail 21, transverse moving device is realized finishing fast a glass panel 80 that picks up and is delivered to the other end from an end of frame 10.
Described vertical movement device comprises slide rail 31 (this example adopts linear slide rail), the perpendicular movement support 32 that is arranged on the above-mentioned cross motion frame 22 and can drive second motor 33 that described perpendicular movement support 32 moves up and down on above-mentioned slide rail 31.Vertical movement device is mainly finished picking up and assembling of glass panel 80, and the applied in any combination of transverse motion mechanism and vertical movement mechanism can adapt to the function of changing the line of production fast of many kinds on the same line, and the time of changing the line of production is no more than 5 minutes, need not manual intervention.
Described slewing arrangement; comprise first cylinder 41 and the swivel mount 45 that are arranged on the above-mentioned perpendicular movement support 32; push rod by described first cylinder 41 drives described swivel mount 45 rotations; the glass panel of drawing 80 is turned to a position that is fit to artificial dyestripping (being surrounded by protective film on the glass panel 80); as revolve and turn 90 degrees, this position can be set according to actual needs.
Described Acetabula device comprises a plurality of and vacuum generator (not shown) bonded assembly vacuum slot 50 that is arranged on the above-mentioned swivel mount 45, also comprises being arranged on the align member (locating dowel pin) that is used to limit glass panel 80 positions on the above-mentioned swivel mount 45.Acetabula device is mainly finished absorption, location and the assembling of glass panel 80, when suction mouth 50 is near glass panel 80 surely, locating dowel pin can be in advance with 80 location corrections of the glass panel in the charging tray, thereby in the module 100 backlight that guarantees accurately glass panel 80 to be packed into.
Described control unit comprises programmable logic controller (PLC), is used to control above-mentioned first motor 23, second motor 33, first cylinder 41 and vacuum generator work; Control unit also comprises settings such as the sensor, electromagnetic valve and the vacuum that are used for distance of reaction detect, whole facility work order of control unit control and state that can the present equipment of instantly prompting employee are finished workflows such as the absorption, rising of glass panel 80, traversing, upset and release.
Groundwork flow process: at first, will inhale the screen device automatic compensation automatically, and wait for that the operator will get involved to readiness; Operator's starting switch, sucker descends; Whether sucker descends and puts in place, detect the suction nozzle vacuum and satisfy, and as satisfying, then sucker holds glass panel 80 risings; Glass panel 80 rises and puts in place, and it is traversing that transverse-moving mechanism drives glass panel 80; Traversing putting in place, rotating mechanism drive glass panel 80 and begin rotation; Glass panel 80 is rotated in place, and the operator begins dyestripping; Dyestripping finishes, vertical movement mechanism drives glass panel 80 and descends; Decline puts in place, sucker discharges vacuum, glass panel 80 automatic contrapositions; Hand inspection; Half-blank flows into the next stop; Begin next circulation.
Automatically inhaling screen device moves by control unit control vertical movement device, Acetabula device is drawn glass panel 80, transverse moving device is traversing with glass panel 80, slewing arrangement is adjusted angle for artificial dyestripping, last automatically with glass panel 80 and screen backlight module 100 installations that place, can inhale screen automatically when being implemented in the assembling of electronic product screen installs, reduced human cost, and greatly reduce working strength, the machine location can accurately be installed, and equipment dependability is strong, and safe and location is quick accurate, productive temp＜20s (original production beat 40-50s) has improved production efficiency greatly.
The transverse moving device of the foregoing description also comprise with above-mentioned cross motion frame 22 bonded assemblys synchronously band and with above-mentioned first motor, 23 rotating shaft bonded assembly belt wheels, first motor 23 adopts stepping motor, belt wheel drives band motion synchronously, thereby drive cross motion frame 22 sway, choosing synchronous strap drive compares with the ball screw transmission, on speed the former than the fast order of magnitude of the latter, and adjustable-speed.
The guide rail 21 of transverse moving device makes frame 10 can walk crosswise parallel motion for being horizontally disposed with in the foregoing description, but, guide rail 21 also can adopt the mode of along continuous straight runs inclination certain angle to be provided with, it is mobile that frame 10 can be walked crosswise in the mode that favours horizontal direction, to satisfy the needs of different situations.Similarly, the slide rail 31 of vertical movement device can move cross motion frame 22 for vertical the setting vertically in the foregoing description, but, slide rail 31 also can adopt the mode of the certain angle that vertically tilts to be provided with, cross motion frame 22 can be moved up and down, to satisfy the needs of different situations in the mode that favours vertical direction.
The slewing arrangement of the foregoing description also comprises and above-mentioned swivel mount 45 bonded assembly S. A.s 43, be set with the angle of determining swivel mount 45 rotations with the miles of relative movement of push rod 42 bonded assembly rotating cams 44, the first cylinders 41 push rods 42 of above-mentioned first cylinder 41 on this S. A. 43.
Further, above-mentioned automatic suction screen device also comprises and send screen device, it comprises the carrying support 61 that is arranged on the above-mentioned frame 10, second cylinder 63 that is removably set on the carriage 62 on the above-mentioned carrying support 61 and drives these carriage 62 motions, also comprises being arranged on the locating piece that is used to limit glass panel 80 positions on the above-mentioned carriage 62.Send screen device mainly to finish the position that glass panel 80 can be inhaled glass panel 80 automatic transport to Acetabula device screen.
Also comprise and above-mentioned control unit bonded assembly prestige synthetic fibre touch-screen (man-machine interface), be used to be provided with controlled variable, import control according to actual needs by operating personal and inhale the job order of each device of screen device, the parameters such as distance, time and speed of motion automatically.
Also comprise module backlight 100 load carriers that are arranged on the above-mentioned frame 10, it comprises support plate 70 that can carry module 100 backlight and the block (not shown) that limits module backlight 100 positions, and support plate 70 is arranged on the frame 10.Module 100 load carriers backlight are artificial with the 100 online location of the module backlight on the conveyor line, can accurately assemble with module 100 backlight to guarantee glass panel 80.
When glass panel 80 enters in the clean room outside by clean room, have only when sucker is positioned at frame 10 upper glass panel 80 screens just can send into, avoided sucker and screen charging tray to bump against the damage that causes screen.
The Redundancy Design of double copies is adopted in the vacuum air-channel design of Acetabula device, even this design guarantees to have one group of suction nozzle to lose efficacy, glass panel 80 screens can not drop yet.
If maloperation takes place in any time of equipment operation in the operator, or device sends alerting signal by warning device 90 when breaking down automatically, only needs prestige synthetic fibre touch-screen flicking scram button, and equipment can stop immediately, treat that settlement of accident finishes, equipment can work in the action interruptions.
Vertical movement device and transverse moving device all having designed limit position aspect machinery and the control unit two, have been guaranteed the safety of equipment.
Concrete workflow:
During initial condition, Acetabula device is in glass panel 80 and draws the station top, send the carriage 62 of screen device to be in glass panel 80 placement stations, and module 100 backlight is positioned at glass panel 80 assembling stations with the transmission of conveyor line body;
The packing box that operator A will be placed with multi-disc glass panel 80 is positioned on the carriage 62, relies on locating piece to position, and that presses prestige synthetic fibre touch-screen send the screen button, and carriage 62 moves to glass panel 80 and draws stations under the effect of second cylinder 63;
Second motor 33 (servomotor) starts, and the motion parts that is attached thereto drops to the lower limit of drawing station, the vacuum generator action, produce vacuum, vacuum slot 50 holds glass panel 80, and the servomotor action drives glass panel 80 and rises to absorption station upper limit;
The work of first motor 23 (stepping motor) drives glass panel 80 by belt wheel and synchronous band and laterally moves to assembling station upper limit;
Afterwards, Acetabula device is got back to initial position under the effect of vertical movement device and transverse moving device, and the half-blank that assembles flows into next station with conveyor line, and band stack-mounted module 100 backlight flows into the assembling station, and equipment enters the next round circulation.
The above only is a preferred embodiment of the present utility model; be not so limit claim of the present utility model; every equivalent structure transformation that utilizes the utility model specification sheets and accompanying drawing content to be done; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present utility model.
Claims (9)
1. inhale screen device automatically for one kind, be used for the assembling of electronic product screen, it is characterized in that, comprise the frame that supports described device, also comprise:
Transverse moving device comprises guide rail, cross motion frame that is arranged on the described frame and first motor that can drive described cross motion frame sway on described guide rail;
Vertical movement device comprises slide rail, the perpendicular movement support that is arranged on the described cross motion frame and can drive second motor that described perpendicular movement support moves up and down on described slide rail;
Slewing arrangement comprises first cylinder and the swivel mount that are arranged on the described perpendicular movement support, drives described swivel mount rotation by the push rod of described first cylinder;
Acetabula device comprises a plurality of and vacuum generator bonded assembly vacuum slot that is arranged on the described swivel mount;
Control unit comprises programmable logic controller (PLC), is used to control described first motor, second motor, first cylinder and vacuum generator.
2. automatic suction screen device according to claim 1 is characterized in that, described transverse moving device also comprise with described cross motion frame bonded assembly synchronously band and with the described first machine shaft bonded assembly belt wheel, described belt wheel drives described synchronous band motion.
3. automatic suction screen device according to claim 1, it is characterized in that, described second motor adopts servomotor, described slide rail adopts linear slide rail, described vertical movement device comprises also respectively and described perpendicular movement support, servomotor rotating shaft bonded assembly ball-screw that described servomotor drives described perpendicular movement support by described ball-screw.
4. automatic suction screen device according to claim 1 is characterized in that, described slewing arrangement also comprises and described swivel mount bonded assembly S. A., is set with the push rod bonded assembly rotating cam with described first cylinder on the described S. A..
5. automatic suction screen device according to claim 1 is characterized in that, described Acetabula device also comprises and is arranged on the align member that is used to limit the glass panel position on the described swivel mount.
6. according to each described automatic suction screen device in the claim 1 to 5, it is characterized in that, comprise also and send screen device that it comprises the carrying support that is arranged on the described frame, second cylinder that is removably set on the carriage on the described carrying support and drives described movement of bracket.
7. automatic suction screen device according to claim 6 is characterized in that, describedly send screen device also to comprise to be arranged on the locating piece that is used to limit the glass panel position on the described carriage.
8. automatic suction screen device according to claim 6 is characterized in that, also comprises the module load carrier backlight that is arranged on the described frame, and it comprises the support plate and the positive stop that can carry module backlight.
9. automatic suction screen device according to claim 1 is characterized in that, also comprises and described control unit bonded assembly prestige synthetic fibre touch-screen, is used to be provided with controlled variable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206135372U CN201864341U (en) | 2010-11-18 | 2010-11-18 | Automatic screen absorbing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206135372U CN201864341U (en) | 2010-11-18 | 2010-11-18 | Automatic screen absorbing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201864341U true CN201864341U (en) | 2011-06-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206135372U Expired - Lifetime CN201864341U (en) | 2010-11-18 | 2010-11-18 | Automatic screen absorbing device |
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| CN (1) | CN201864341U (en) |
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| CN102288375A (en) * | 2011-07-29 | 2011-12-21 | 深圳创维－Rgb电子有限公司 | Equipment for detecting vibration resistance of electric appliance |
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