CN201842838U

CN201842838U - Steel tower for fermenting aged mature vinegar

Info

Publication number: CN201842838U
Application number: CN2010205892178U
Authority: CN
Inventors: 荆通
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-11-03
Filing date: 2010-11-03
Publication date: 2011-05-25
Anticipated expiration: 2020-11-03

Abstract

The utility model discloses a steel tower for fermenting aged mature vinegar. The steel tower is formed by assembling and welding various profiled bars and is divided into 10 layers; the height of each layer is 1m-1.6m; 10 fermenting tanks are piled together, so that the space and fewer land are occupied and the area of a workshop can be saved by 90 percent. A wall body of the steel tower is made from a heat insulating layer of a plastic plate clip and wood, and the heat insulating layer of the plastic plate clip and wood are both fixed in the steel tower. Each layer is densely provided with turnover plates; the turnover plates are closed at a horizontal direction, and the lower layer of fermented vinegar is dismounted when the turnover plates are inclined; mature fermented vinegar is received into a vinegar sprinkling trolley at the bottom of the steel tower every day; the turnover plates are rolled every day to dismount the fermented vinegar layer by layer; and the fermented material is lifted to the top layer of the steel tower each day by an elevator. The steel tower for fermenting aged mature vinegar can automatically control the temperature at 32 DEG C to -44 DEG C for fermentation. Continuous annual production can be realized evenly regardless of winter or summer. Under the high temperature, not only the fermentation time is shortened into 10 days, but also the color of the vinegar darkens as well as the thickness of the flavor of the vinegar becomes strong; moreover, the steel tower for fermenting aged mature vinegar has obvious ageing accelerating effect.

Description

Old vinegar fermentation head tower

(1) technical field:

The utility model relates to a kind of vinegar fermentative production device, particularly relates to a kind of acetic acid continuous ferment production equipment of old vinegar.

(2) background technology:

Traditional old vinegar fermenting container is exactly a Porcelain Jar, and several thousand mouthfuls of cylinders take up an area of hundred mu, artificial overturning unstrained spirits, and the production cycle reaches 1 year.Began before 30 years to promote with brick pond and paste ceramics replacement Porcelain Jar.A pond can replace tens mouthfuls of cylinders, the big saving of floor space, but still have following shortcoming:

1, still to account for the workshop area bigger for fermentation vat;

2, fermentation vat can not move;

3, workman's overturning every day vinegar unstrained spirits is too tired;

4, the heat that produced of cylinder, pond fermentation all is dispersed into and has gone in the air, so that temperature rises is not high, fermentation time reaches 21 days (summer)～60 day (winter), and mostly stop production winter.

5, low temperature is difficult to make the vinegar look to deepen flavor to thicken, so great majority need add caramel colour, parched rice look and the smoked vinegar of part.

(3) summary of the invention:

1, purpose of the present invention:

1. it is littler to account for the workshop area than fermentation vat.

2. migration easily.

3. reduce labor intensity.

4. temperature automatically controlled fermentation, serialization is balanced the production throughout the year.

5. shorten fermentation time.

6. vinegar color depth, it is denseer to distinguish the flavor of.

2, technical scheme:

Figuratively speaking: exactly 10 fermentation vats are piled up.Accounting for the sky does not take up an area of.

1. be welded into steel framework tower with various structural sections, tower is divided into 10 layers, and each layer is exactly fermentation vat.Every floor height 1m～1.6m, wide 2m～3m, length is any, by the output decision.

2. body of wall is to form with plastics plate holder thermal insulation layer and timber, all is fixed in the steel framework.

3. establish a plurality of movable glass windows for every layer, be used for observing, ventilate, sample and cleaning.

4. every layer of densely covered turnover panel.Turnover panel is to be axle by steel pipe, at the different wing plate of two side weld width.Layer underseal closes when the wing plate level, rotates turnover panel when wing plate is tilted, the vinegar unstrained spirits just unloads leakage to lower floor, simultaneously also just loose air inlet.

5. can lead to hot water or cold water in the tubular axis of turnover panel.

6. establish a plurality of points for measuring temperature for every layer, be used for the automatic measuring and controlling leavening temperature, keep 32 ℃～44 ℃ fermentations.

7. tower body peripheral hardware platform and stair are so that go up tower inspection and operation.

8. lift is established on the tower next door, in order to the unstrained spirits material is promoted to the cat head layer.

9. in the cone lower end of tower bottom, open valve and the vinegar unstrained spirits of fermenting-ripening is put into drenched the vinegar car, transport.

10. all steel parts that contact with the vinegar unstrained spirits are all wanted coated anti-corrosion layer.Or select stainless steel, glass reinforced plastic, glass, Nilong, plastics, timber, bamboo, cloth for use.

3, beneficial effect:

1. save workshop area 90%.

2. migration is not afraid of and is rocked easily, anti-earthquake.

3. save the labour, reduce labor intensity.

4. wall thermal insulating.Utilize the self-produced heat of fermentation, economize the energy.

5. temperature automatically controlled, keep 32 ℃～44 ℃ thermophilic fermentations, so only 10 days with regard to fermenting-ripening, raise the efficiency 1 times of (summer)～6 times (winter).

6. high temperature quicken to step Maillard reaction and makes vinegar color depth flavor dense, and it is obvious to break old effect.

7. feed intake every day, go out vinegar every day, be regardless of the annual balanced production of summer in winter serialization.

(4) description of drawings:

The front view of Fig. 1, old vinegar fermentation head tower

The vertical view of Fig. 2, old vinegar fermentation head tower

Fig. 3, turnover panel activity chart

Fig. 4, turnover panel front view

Fig. 5, turnover panel side-view

Fig. 6, turnover panel vertical view

Fig. 7, pouring vinegar car figure

In Fig. 1～Fig. 7: 1. turnover panel 2. stair 3. platforms 4. steel columns 5. bodies of wall 6. points for measuring temperature 7. glass ports 8. cones 9. valve 10. drench the vinegar car 11. pulleys 12. lift tracks 13. windlasss 14. stainless steel wire ropes 15. unstrained spirits boxcars 16. tubular axis 17. wide width wing plates 18. narrow wing plate 19. handles 20. rubber hose couplings 21. railway carriages 22. handlebars 23. sebific ducts 24. false ends 25. wheels.

(5) embodiment:

1, at first by the size location of on the concrete ground, ruling.The available joist steel of steel column (4), channel-section steel are erect, and with platform (3), stair (2), cone (8), successively are welded into tower from installing down, and requiring must be horizontal vertically flat.

2, body of wall (5) is installed.

3, turnover panel (1) successively is installed, is required when closure, tightly not leak.The turnover panel workmanship is crucial.

4, glass port (7) is installed again, is adjusted switching flexibly.

5, lift track (12), pulley (11), windlass (13), stainless steel wire rope (14) and unstrained spirits railway carriage (15) and adjust lifting freely are installed.

Concrete operations are as follows:

1, below cone (8), opens valve (9) every day, sophisticated vinegar unstrained spirits is put into drenched in the vinegar car (10), push away away.

2, drop in leaf (1) (electronic or manual) layer by layer from bottom to top then unloads the vinegar unstrained spirits layer by layer down, and the process of unloading also is loose and advances the process of air down.Last cat head layer has soared.

3, give and add the acetic bacteria unstrained spirits material of uniform mixing earlier, put into unstrained spirits railway carriage (15), start the top layer that windlass (13) is promoted to the unstrained spirits material in tower.Plastic covering cloth gets final product again.

4, management mainly is to see table, adjusts controlled temperature, and the severe cold sky can lead to hot water to tubular axis (16) in, leads to cold water hot day.Chemically examine total acid and alcoholic strength every day and carry out record.

Claims

1. old vinegar fermentation head tower that is used to make vinegar, it is characterized in that: become steel framework tower with the steel assembly welding, the body of wall of tower is to form with plastics plate holder thermal insulation layer and timber, all is fixed in the steel framework, every layer of densely covered turnover panel of tower, and establish a plurality of glass ports, a plurality of points for measuring temperature, tower body peripheral hardware platform and stair, lift track, windlass and unstrained spirits railway carriage are established in the tower next door, the bottom of tower is a cone, under the cone valve is arranged, and the valve underneath is drenched the vinegar car.

2. old vinegar fermentation head tower according to claim 1, it is characterized in that: described head tower is divided into 10 layers, every floor height 1m～1.6m, wide 2m～3m, length can be any, determined by output.

3. old vinegar fermentation head tower according to claim 1 is characterized in that: turnover panel is to constitute at the tubular axis both sides different wing plate of welding width, can lead to hot water or cold water in the tubular axis.

4. old vinegar fermentation head tower according to claim 1, it is characterized in that: the unstrained spirits railway carriage is to be drawn by stainless steel wire rope by supporting windlass, ascending, descending on the lift track.

5. old vinegar fermentation head tower according to claim 1 is characterized in that: drenching the vinegar car is to establish in railway carriage at the false end, and the back termination sebific duct at the false end goes out vinegar, face peace wheel under railway carriage.

6. old vinegar according to claim 1 fermentation head tower is characterized in that: the steel part that all contact with the vinegar unstrained spirits, and coated anti-corrosion layers all, or select stainless steel, glass reinforced plastic, glass, ceramic tile, Nilong, plastics, timber, bamboo, cloth for use.