CN214323716U - Intelligent PC production line - Google Patents
Intelligent PC production line Download PDFInfo
- Publication number
- CN214323716U CN214323716U CN202022476261.4U CN202022476261U CN214323716U CN 214323716 U CN214323716 U CN 214323716U CN 202022476261 U CN202022476261 U CN 202022476261U CN 214323716 U CN214323716 U CN 214323716U
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- China
- Prior art keywords
- footstock
- base
- heat preservation
- drive track
- intelligent
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000004321 preservation Methods 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 238000003860 storage Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 10
- 239000011324 bead Substances 0.000 claims abstract description 8
- 238000005303 weighing Methods 0.000 claims description 6
- 239000011178 precast concrete Substances 0.000 abstract description 25
- 238000007493 shaping process Methods 0.000 abstract description 4
- 239000000779 smoke Substances 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 abstract description 4
- 239000004417 polycarbonate Substances 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 8
- 239000004567 concrete Substances 0.000 description 7
- 238000010276 construction Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 238000009436 residential construction Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model discloses an intelligent PC production line, concretely relates to architectural equipment field, including the drive track, drive track both ends are equipped with material loading platform and unloading platform respectively, drive track top is equipped with the footstock, the footstock both sides are equipped with control box and water storage box respectively, the footstock bottom is equipped with the base, the base bottom is equipped with the heat preservation seat, base inner wall both sides all are equipped with the draw-in groove. The utility model discloses a be equipped with the footstock, base and heat preservation seat, mould precast concrete component transmits to between footstock and the base on the drive track, hydraulic lifting rod work drives the footstock downstream and surrounds precast concrete component through the heat preservation pad, detect inside humidity and temperature again, the control sprinkler bead keeps humidity to spraying water smoke to inside, the inside hot plate work of heat preservation seat is heated mould precast concrete by the bottom, guarantee that it carries out rapid prototyping under the condition of most suitable temperature and humidity, the control of being convenient for of whole shaping is efficient.
Description
Technical Field
The utility model relates to a construction equipment technical field, more specifically say, the utility model relates to an intelligent PC production line.
Background
The production of the concrete prefabricated parts in China in the 80 th of the 20 th century is in a large development stage, and the country adopts a building block structure, an assembled wall plate structure, a large plate structure, a cast-in-place concrete hollow floor structure, a cast-in-place shear wall structure and the like in the residential construction process, so that a steel-concrete composite structure and an assembled prefabricated concrete structure system are rapidly developed along with the residential industrialization progress; it adopts the mode of factory processing and field assembly to implement building construction. Compared with the prior domestic cast-in-place construction process, the cast-in-place construction process has the characteristics of reducing the pollution of a construction site, reducing the noise, saving a large amount of labor force and materials, shortening the construction period and reducing the construction cost, and can promote the residential development to realize the aims of energy conservation, material conservation, water conservation and environmental protection.
In recent years, the country actively promotes green buildings and building materials, vigorously develops steel structures and assembly type buildings, and has unprecedented opportunity for building industrialization. The PC (polycarbonate), namely the prefabricated concrete structure, is cured by heating and humidifying a mould precast concrete member (the weight of the mould table and the precast concrete member is about 20 tons) in a three-dimensional warehouse on a mould table, but the existing production line has poor sealing property, more overall energy consumption, high cost and large occupied area in the curing process, so that the invention of the intelligent PC production line is necessary.
SUMMERY OF THE UTILITY MODEL
In order to overcome the above-mentioned defect of prior art, the embodiment of the utility model provides an intelligent PC production line.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an intelligent PC production line, includes the drive track, drive track both ends are equipped with material loading platform and unloading platform respectively, drive track top is equipped with the footstock, the footstock both sides are equipped with control box and water storage box respectively, the footstock bottom is equipped with the base, the base bottom is equipped with the heat preservation seat, base inner wall both sides all are equipped with the draw-in groove, the draw-in groove sets up and is equipped with hydraulic lifting rod between the drive track outside and draw-in groove and footstock, the footstock bottom is equipped with the lifter plate.
In a preferred embodiment, a weighing instrument is arranged inside the feeding table, and a blanking plate is arranged on one side of the feeding table.
In a preferred embodiment, a heat preservation cushion is fixedly arranged at the bottom of the top seat, a temperature sensor and a humidity sensor are arranged on the inner side surface of the heat preservation cushion, the output ends of the temperature sensor and the humidity sensor are connected with the input end of the control box, and water spraying heads are uniformly arranged on the surface of the bottom of the top seat and are communicated with the water storage box through a water through pipe.
In a preferred embodiment, the control box and the water storage box are respectively arranged on two sides of the base, the PLC is arranged inside the control box, and the display lamps are uniformly arranged on the top of the control box.
In a preferred embodiment, the heat-retaining base is internally provided with a heating plate, the heating plate is arranged between two driving rails, and the driving rails penetrate through the base and the heat-retaining base and extend into the base.
In a preferred embodiment, first electric push rods are uniformly arranged between the lifting plate and the top seat, a sliding block is arranged on the surface of the bottom of the lifting plate in a sliding mode, limiting plates are arranged on two sides of the sliding block, a second electric push rod is arranged between the limiting plates and the sliding block, and a leveling roller is arranged at the bottom of the sliding block.
The utility model discloses a technological effect and advantage:
1. the utility model discloses a be equipped with footstock, base and heat preservation seat, mould precast concrete component transmits to between footstock and the base on the drive track, hydraulic lifting rod work drives the footstock and moves downwards and surrounds precast concrete component through the heat preservation pad, detect inside humidity and temperature again, control sprinkler bead sprays water smoke to inside and keeps humidity, the hot plate work of heat preservation seat inside heats mould precast concrete by the bottom, guarantee that it carries out quick shaping under the condition of optimum temperature and humidity, the integral forming is efficient and convenient to control, carry out humidification heating maintenance in the process of shaping, can accomplish in space with less occupation of land;
2. through being equipped with lifter plate and material loading platform, mould precast concrete is transmitted to the drive track by the material loading platform, and the weighing instrument detects precast concrete weight and adjusts heating humidification proportion according to the weight proportion of difference, and mould precast concrete removes to the footstock bottom back, and first electric putter promotes the lifter plate downstream and makes the flattening roller paste tight back second electric putter promote the slider to remove and carry out the flattening with mould precast concrete surface and avoid whole unevenness to influence follow-up processing, has guaranteed the quality of concrete.
Drawings
Fig. 1 is a top view of the overall structure of the present invention.
Fig. 2 is a schematic view of the structure of the top seat and the base of the present invention.
Fig. 3 is a schematic diagram of the structure of the lifting plate of the present invention.
The reference signs are: the device comprises a driving track 1, a feeding table 2, a discharging table 3, a discharging plate 31, a top seat 4, a heat preservation cushion 41, a water spray head 42, a control box 5, a display lamp 51, a water storage tank 6, a base 7, a clamping groove 71, a hydraulic lifting rod 72, a heat preservation seat 8, a lifting plate 9, a first electric push rod 91, a sliding block 92, a limiting plate 93, a second electric push rod 94 and a leveling roller 95.
Detailed Description
According to the intelligent PC production line shown in the figures 1-3, the intelligent PC production line comprises a driving track 1, a feeding platform 2 and a discharging platform 3 are respectively arranged at two ends of the driving track 1, a top seat 4 is arranged at the top of the driving track 1, a control box 5 and a water storage box 6 are respectively arranged on two sides of the top seat 4, a base 7 is arranged at the bottom of the top seat 4, a heat preservation seat 8 is arranged at the bottom of the base 7, clamping grooves 71 are respectively arranged on two sides of the inner wall of the base 7, a hydraulic lifting rod 72 is arranged outside the driving track 1 and between the clamping grooves 71 and the top seat 4, and a lifting plate 9 is arranged at the bottom of the top seat 4.
The inside weighing instrument that is equipped with of material loading platform 2, 2 one sides of material loading platform are equipped with flitch 31 down, and mould precast concrete is transmitted to drive track 1 by material loading platform 2, and the weighing instrument detects precast concrete weight and adjusts heating humidification proportion according to the weight proportion of difference.
4 fixed heat preservation pads 41 that are equipped with in footstock bottom, 41 inboard surfaces are equipped with temperature sensor and humidity transducer in the heat preservation, temperature sensor and humidity transducer output are connected with 5 inputs of control box, 4 bottom surfaces in footstock evenly are equipped with sprinkler bead 42, sprinkler bead 42 passes through water service pipe and water storage box 6 intercommunication, the temperature sensor model sets up to PT100, the humidity transducer model sets up to HTG3835CH, hydraulic pressure lifter 72 work drives footstock 4 downstream and surrounds precast concrete component through heat preservation pad 41, detect inside humidity and temperature again, control sprinkler bead 42 keeps humidity to spraying water smoke to inside.
The control box 5 and the water storage tank 6 are respectively arranged on two sides of the base 7, the PLC controller is arranged in the control box 5, the display lamps 51 are evenly arranged at the top of the control box, the model of the PLC controller is set to be s7-300, and the display lamps 51 display the whole maintenance state.
The inside hot plate that is equipped with of heat preservation seat 8, the hot plate sets up between two drive track 1, and drive track 1 runs through inside base 7 and heat preservation seat 8 and extend to base 7, and the work of the hot plate of heat preservation seat 8 inside heats mould precast concrete by the bottom, guarantees that it carries out rapid prototyping under the condition of most suitable temperature and humidity.
Evenly be equipped with first electric putter 91 between lifter plate 9 and footstock 4, the surperficial slip of lifter plate 9 bottom is equipped with slider 92, slider 92 both sides all are equipped with limiting plate 93, be equipped with second electric putter 94 between limiting plate 93 and the slider 92, slider 92 bottom is equipped with leveling roller 95, mould precast concrete removes to the footstock 4 bottom back, first electric putter 91 promotes lifter plate 9 and removes to make leveling roller 95 paste tight back second electric putter 94 promotes slider 92 and removes and carries out the flattening with mould precast concrete surface and avoid whole unevenness to influence follow-up processing.
The utility model discloses the theory of operation:
referring to the description accompanying fig. 1 and 3: the mould precast concrete is transmitted to the driving track 1 from the feeding table 2, the weighing instrument detects the weight of the precast concrete, the heating and humidifying proportion is adjusted according to different weight proportions, after the mould precast concrete moves to the bottom of the top seat 4, the first electric push rod 91 pushes the lifting plate 9 to move downwards so that the leveling roller 95 is attached tightly, the second electric push rod 94 pushes the sliding block 92 to move so as to level the surface of the mould precast concrete, the influence of integral unevenness on subsequent processing is avoided, and the quality of the concrete is ensured;
referring to the description figures 1 and 2: mould precast concrete component transmits to between footstock 4 and the base 7 on drive track 1, hydraulic lifting rod 72 work drives footstock 4 downstream and surrounds precast concrete component through heat preservation pad 41, detect inside humidity and temperature again, control sprinkler bead 42 keeps humidity to spraying water smoke to inside, the inside hot plate work of heat preservation seat 8 heats mould precast concrete by the bottom, guarantee that it carries out rapid prototyping under the condition of most suitable temperature and humidity, the efficient and control of whole shaping is convenient for, carry out humidification heating maintenance at fashioned in-process, can the space with less occupation of land and can accomplish.
And finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. An intelligent PC production line, includes drive track (1), its characterized in that: drive track (1) both ends are equipped with material loading platform (2) and unloading platform (3) respectively, drive track (1) top is equipped with footstock (4), footstock (4) both sides are equipped with control box (5) and water storage box (6) respectively, footstock (4) bottom is equipped with base (7), base (7) bottom is equipped with heat preservation seat (8), base (7) inner wall both sides all are equipped with draw-in groove (71), draw-in groove (71) set up and are equipped with hydraulic pressure lifter (72) between drive track (1) outside and draw-in groove (71) and footstock (4), footstock (4) bottom is equipped with lifter plate (9).
2. An intelligent PC production line according to claim 1, characterized in that: the weighing instrument is arranged inside the feeding table (2), and the blanking plate (31) is arranged on one side of the feeding table (2).
3. An intelligent PC production line according to claim 1, characterized in that: the fixed heat preservation pad (41) that is equipped with in footstock (4) bottom, heat preservation pad (41) inboard surface is equipped with temperature sensor and humidity transducer, temperature sensor and humidity transducer output are connected with control box (5) input, footstock (4) bottom surface evenly is equipped with sprinkler bead (42), sprinkler bead (42) are through water service pipe and water storage box (6) intercommunication.
4. An intelligent PC production line according to claim 1, characterized in that: control box (5) and water storage box (6) set up respectively in base (7) both sides, inside PLC controller and the top of being equipped with of control box (5) evenly is equipped with display lamp (51).
5. An intelligent PC production line according to claim 1, characterized in that: the inside hot plate that is equipped with of heat preservation seat (8), the hot plate sets up between two drive track (1), drive track (1) run through inside base (7) and heat preservation seat (8) and extend to base (7).
6. An intelligent PC production line according to claim 1, characterized in that: evenly be equipped with first electric putter (91) between lifter plate (9) and footstock (4), lifter plate (9) bottom surface slip is equipped with slider (92), slider (92) both sides all are equipped with limiting plate (93), be equipped with second electric putter (94) between limiting plate (93) and slider (92), slider (92) bottom is equipped with leveling roller (95).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022476261.4U CN214323716U (en) | 2020-10-31 | 2020-10-31 | Intelligent PC production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022476261.4U CN214323716U (en) | 2020-10-31 | 2020-10-31 | Intelligent PC production line |
Publications (1)
Publication Number | Publication Date |
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CN214323716U true CN214323716U (en) | 2021-10-01 |
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ID=77895198
Family Applications (1)
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CN202022476261.4U Expired - Fee Related CN214323716U (en) | 2020-10-31 | 2020-10-31 | Intelligent PC production line |
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CN (1) | CN214323716U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114393671A (en) * | 2022-01-05 | 2022-04-26 | 肇庆北新建材有限公司 | Plate flatness control device and method |
-
2020
- 2020-10-31 CN CN202022476261.4U patent/CN214323716U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114393671A (en) * | 2022-01-05 | 2022-04-26 | 肇庆北新建材有限公司 | Plate flatness control device and method |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211001 |