TWI707035B - Wine making fermentation barrel - Google Patents
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本發明係涉及一種穀物製酒的設備;特別是指一種製酒發酵桶之創新結構型態揭示者。The invention relates to a grain wine making equipment; in particular, it refers to an innovative structural type revealer of a wine making fermentation barrel.
穀物酒是利用米、麥、高粱或其他穀物作為原料產製而得的酒,穀物酒的生產主要是將穀物洗淨後,蒸煮成為軟爛狀態,加入麴菌後置入發酵桶進行發酵成為酒醪,後續將酒醪經過一至數次不等的蒸餾或過濾等製程,即可製得穀物酒。Grain wine is produced by using rice, wheat, sorghum or other grains as raw materials. The production of grain wine is mainly to wash the grains, cook them into a soft and rotten state, add koji bacteria and put them in a fermentation barrel for fermentation. For the mash, the mash is subsequently subjected to processes such as distillation or filtration for one to several times to obtain grain wine.
早期用於穀物發酵的發酵槽係利用水泥及磚砌製成的固定式發酵槽,固定式發酵槽在發酵結束後的清洗及醪糟的移出作業上相當不方便,近年來習見一種可移動式的發酵桶,其係於一不銹鋼桶的內周壁施設一層混凝土層,再於混凝土層鄰向不銹鋼桶內部空間的表面鋪貼紅磚,利用混凝土作為黏著劑將紅磚黏貼於不銹鋼桶的內壁,可移動式的發酵桶配合翻槽機,可以使醪糟移出及桶體清洗易於進行,未執行發酵的時節,也可便於移動收入倉儲空間。The early fermentation tanks used for grain fermentation were fixed fermentation tanks made of cement and brickwork. The fixed fermentation tanks were quite inconvenient in cleaning after fermentation and removing the glutinous grains. In recent years, a movable type has been used. Fermentation barrel, which is tied to the inner peripheral wall of a stainless steel barrel and puts a layer of concrete layer on the surface of the concrete layer adjacent to the inner space of the stainless steel barrel, and uses concrete as an adhesive to stick the red brick on the inner wall of the stainless steel barrel. The movable fermenting barrel and the tank turning machine can make it easy to remove the glutinous grains and clean the barrel. It can also be easily moved into the storage space when the fermentation is not performed.
前述固定式發酵槽及可移動式發酵桶,利用紅磚及水泥表面具有眾多微小孔隙的特性,發酵產生的菌體得以藏入該孔隙內,日後清洗時,菌體不會被完全除去,再次開始一個新的發酵製程時,留存於前述孔隙內的菌體,可以對穀物加入的新麴菌產生引發作用,有利於發酵時程的縮短。The aforementioned fixed fermentation tanks and movable fermentation tanks use the red brick and cement surface to have many tiny pores. The bacteria produced by fermentation can be hidden in the pores. When cleaning in the future, the bacteria will not be completely removed. When starting a new fermentation process, the bacteria remaining in the aforementioned pores can trigger the new koji bacteria added to the grain, which is beneficial to shorten the fermentation time.
查,前述習知可移動式發酵桶於實際使用經驗中發現仍存在下述之問題點:According to the investigation, the aforementioned conventional movable fermenter still has the following problems in actual use experience:
在不銹鋼桶內施設混凝土層,再於混凝土層表面鋪貼紅磚,施作工序複雜所需工時長,紅磚鋪貼完成後需要等待混凝土層乾固形成穩定結構,始能進行後續作業,但是,長期使用後,混凝土層或紅磚容易因為乾濕變化、溫度變化等因素而發生龜裂現象,且由於不銹鋼與混凝土兩種材質之間的結合力低,容易發生混凝土層連同紅磚剝落的問題,紅磚龜裂及混凝土層剝落,整修復原的困難度高,且構成混凝土層的水泥屬於鹼性物質,酒醪則屬於酸性物質,酒醪對混凝土層的結構穩定性構成不利影響,更加使得混凝土層容易發生剝落問題,影響酒汁的品質,鹼性的混凝土層也對酒醪發酵作業具有不利影響。Putting a concrete layer in the stainless steel bucket, and then paving red bricks on the surface of the concrete layer, the construction process is complicated and it takes a long time. After the red brick paving is completed, it is necessary to wait for the concrete layer to dry and form a stable structure before subsequent operations can be carried out. However, after long-term use, the concrete layer or red brick is prone to cracking due to factors such as dry and wet changes, temperature changes, and due to the low bonding force between the stainless steel and concrete, the concrete layer and the red brick are likely to peel off. The red bricks are cracked and the concrete layer is peeled off. It is difficult to repair the original, and the cement constituting the concrete layer is an alkaline substance, and the mash is an acidic substance. The mash has an adverse effect on the structural stability of the concrete layer. Furthermore, the concrete layer is prone to peeling, which affects the quality of the wine juice. The alkaline concrete layer also has an adverse effect on the fermentation operation of the mash.
是以,針對上述習知可移動式發酵桶技術所存在之問題點,如何研發出一種能夠更具理想實用性之創新構造,實有待相關業界再加以思索突破之目標及方向者;有鑑於此,發明人本於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。Therefore, in view of the above-mentioned problems of the conventional movable fermenter technology, how to develop an innovative structure that can be more practical and practical is really awaiting the relevant industry to think about the goal and direction of breakthrough; in view of this , The inventor has been engaged in the manufacturing, development and design of related products for many years. Aiming at the above goals, after detailed design and careful evaluation, he finally obtained a practical invention.
本發明之主要目的,係在提供一種製酒發酵桶,其所欲解決之技術問題,係針對如何研發出一種施工及維修容易,更具理想實用性之新式製酒發酵桶為目標加以思索創新突破。The main purpose of the present invention is to provide a wine fermentation barrel. The technical problem to be solved is to think and innovate on how to develop a new wine fermentation barrel that is easy to construct and maintain, and has more ideal practicality. breakthrough.
基於前述目的,本發明解決問題之技術特點,主要在於該製酒發酵桶係包括:Based on the foregoing objectives, the technical features of the present invention to solve the problem are mainly that the wine fermentation barrel includes:
一金屬桶,該金屬桶內部形成一發酵槽,該金屬桶於該發酵槽周側具有至少一側壁,該金屬桶於該側壁縱向平行設有數個嵌槽,側向相鄰的各該嵌槽彼此相對;以及A metal barrel, a fermentation tank is formed inside the metal barrel, the metal barrel has at least one side wall on the peripheral side of the fermentation tank, the metal barrel is longitudinally parallel with a plurality of embedding grooves on the side wall, and each of the embedding grooves adjacent to the side Face each other; and
數片藏菌磚,該藏菌磚於一表面形成眾多微小孔隙,據使發酵產生的菌體藏入該孔隙;Several pieces of bacteria-retaining bricks, the bacteria-retaining bricks form numerous tiny pores on a surface, and the bacteria produced by fermentation are stored in the pores;
各該藏菌磚布設於該側壁,該藏菌磚之該表面面向著該發酵槽,各該藏菌磚的兩側分別嵌伸於各該嵌槽,據此定位各該藏菌磚。Each of the bacteria-containing bricks is arranged on the side wall, the surface of the bacteria-containing brick faces the fermentation tank, and both sides of each of the bacteria-containing bricks are respectively embedded in each of the embedding grooves, and the bacteria-containing bricks are positioned accordingly.
本發明之主要效果與優點,該側壁利用該嵌槽設置該藏菌磚,該藏菌磚的鋪設施工及維修容易且快速。The main effects and advantages of the present invention are that the side wall utilizes the embedding groove to set the bacteria-retaining brick, and the construction and maintenance of the bacteria-retaining brick are easy and fast.
各圖所示係本發明製酒發酵桶數個實施例,惟此等實施例僅供說明之用,在專利申請上並不受此結構之限制。Each figure shows several embodiments of the wine fermentation barrel of the present invention, but these embodiments are for illustrative purposes only, and are not limited by this structure in the patent application.
如第1圖至第5圖所示,本發明製酒發酵桶之較佳實施例,包括一金屬桶10及數片藏菌磚20,其中該金屬桶10內部形成一發酵槽11,該金屬桶10於該發酵槽11周側形成數個側壁12,該金屬桶10於各該側壁12分別縱向平行設有數個嵌槽13,且側向相鄰的各該嵌槽13彼此相對,該藏菌磚20係由黏土燒結而成的板狀體,且該藏菌磚20於一表面22形成眾多微小孔隙,據使發酵產生的菌體藏入該孔隙,各該藏菌磚20布設於各該側壁12面向該發酵槽11的內側,且各該藏菌磚20之該表面22面向著該發酵槽11,各該藏菌磚20的兩側分別嵌伸於各該嵌槽13,據此定位各該藏菌磚20於各該側壁12。As shown in Figures 1 to 5, a preferred embodiment of the wine fermentation barrel of the present invention includes a
該藏菌磚20可視需要選擇置換為混凝土發泡體或石板或其他在表面形成眾多微小孔隙的板片狀或塊狀材料。The bacteria-containing
藉由上述結構組成型態與技術特徵,該金屬桶10於該側壁12利用該嵌槽13設置該藏菌磚20,該藏菌磚20的鋪設及維修更換,不需要利用工具即可進行,施工及維修更換容易且快速,不需要施設水泥或其他化學黏著劑,不會對酒醪發酵構成不利影響,若該藏菌磚20發生龜裂或破損,亦可輕易地進行更換。With the above-mentioned structural composition and technical features, the
該側壁12縱向平行設有數個定位結構30,該定位結構30主要由一連接部32及二限止部34相接構成,其中該連接部32一端與該側壁12相接,各該限止部34分別與該連接部32另一端相接,據使各該限止部34與該側壁12之間分別形成該嵌槽13,該藏菌磚20兩側分別嵌伸於各該限止部34與該側壁12之間。The
各該定位結構30呈縱向平行設置於該側壁12,欲鋪設該藏菌磚20時,該藏菌磚20可由上而下依序滑嵌於兩兩側向相鄰的各該定位結構30,利用該限止部34由該發酵槽11內部方向對該藏菌磚20形成限止,即可有效定位各該藏菌磚20。Each of the
該金屬桶10於各該側壁12頂緣分別設有可移除之封條14,該封條14對該藏菌磚20頂緣形成止擋,據此,當酒醪發酵完成,需要翻轉該金屬桶10卸出醪糟時,該封條14可以防止該藏菌磚20滑動脫離該嵌槽13。The
該金屬桶10的形狀可視需要變化置換,不以圖式所例示為限,配合該金屬桶10的形狀變化,該側壁12的數量亦隨之增減變化;舉例而言,設若該金屬桶10置換為圓形桶體,則該金屬桶10具有一圓形的該側壁12。The shape of the
再者,本實施例之該金屬桶10具有四個該側壁12,本實施例亦可選擇置換為僅於其中一個該側壁12鋪設該藏菌磚20,進一步而言,該藏菌磚20布設於該側壁12,並不表示本發明限制該藏菌磚20必需佈滿該側壁12的內側。Furthermore, the
該金屬桶10於兩側分別設有一軸孔15,當酒醪發酵完成,欲將醪糟移出該發酵槽11時,一翻槽機(圖中未示)之軸臂得以軸入各該軸孔15,藉以遂行翻槽作業者。The
如第6圖所示,另一實施例不同於較佳實施例之構成主要在於,該限止部34末端向該側壁12方向斜向延伸一抵持部36,該抵持部36末端抵持著該藏菌磚20之該表面22,據使該藏菌磚20與該側壁12相靠。As shown in Figure 6, another embodiment differs from the preferred embodiment mainly in that the end of the
為使該藏菌磚20易於由上而下滑嵌設置於兩相鄰之各該定位結構30之間,該限止部34與該側壁12之間的間距可略大於該藏菌磚20的厚度,而該抵持部36末端與該側壁12之間的間距則略小於或等於該藏菌磚20的厚度,並以該抵持部36末端與該側壁12之間的間距小於該藏菌磚20的厚度為較佳,據此,該藏菌磚20設置時,該藏菌磚20可迫使該抵持部36的末端向著遠離該側壁12的方向彈性變形,使該藏菌磚20易於滑嵌鋪設,待該藏菌磚20設置於定位後,可利用該抵持部36彈性抵持著該藏菌磚20,該藏菌磚20得以穩固地與該側壁12相靠,而不會由於外力影響而產生搖晃現象,避免該藏菌磚20破裂。In order to make the bacteria-containing
10:金屬桶 11:發酵槽 12:側壁 13:嵌槽 14:封條 15:軸孔 20:藏菌磚 22:表面 30:定位結構 32:連接部 34:限止部 36:抵持部 2:藏菌磚的部份放大顯示於第2圖 4:定位結構的部份放大顯示於第4圖 10: Metal bucket 11: Fermentation tank 12: Side wall 13: Insert groove 14: Seal 15: Shaft hole 20: Tibetan bacteria brick 22: Surface 30: Positioning structure 32: Connection part 34: Restricted part 36: Resistance Department 2: The magnified part of the bacteria-containing brick is shown in Figure 2 4: Part of the positioning structure is enlarged and shown in Figure 4
第1圖係本發明較佳實施例之立體分解圖。 第2圖係第1圖於藏菌磚的部份放大圖。 第3圖係本發明較佳實施例移除封條狀態之俯視圖。 第4圖係第3圖於定位結構的部份放大圖。 第5圖係本發明較佳實施例之側面剖視圖。 第6圖係本發明另一實施之定位結構的部份放大俯視圖。 Figure 1 is an exploded perspective view of a preferred embodiment of the present invention. Figure 2 is an enlarged view of the part of Figure 1 on the bacteria-containing brick. Figure 3 is a top view of the preferred embodiment of the present invention with the seal removed. Figure 4 is a partial enlarged view of Figure 3 in the positioning structure. Figure 5 is a side sectional view of the preferred embodiment of the present invention. Figure 6 is a partially enlarged top view of a positioning structure according to another embodiment of the present invention.
10:金屬桶 10: Metal bucket
11:發酵槽 11: Fermentation tank
12:側壁 12: side wall
14:封條 14: Seal
15:軸孔 15: Shaft hole
20:藏菌磚 20: Tibetan bacteria brick
22:表面 22: Surface
30:定位結構 30: Positioning structure
2:藏菌磚的部份放大顯示於第2圖 2: The magnified part of the bacteria-containing brick is shown in Figure 2
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201842838U (en) * | 2010-11-03 | 2011-05-25 | 荆通 | Steel tower for fermenting aged mature vinegar |
US20190316294A1 (en) * | 2013-03-08 | 2019-10-17 | Xyleco, Inc. | Reconfigurable processing enclosures |
TWM586274U (en) * | 2019-07-01 | 2019-11-11 | 張淵宏 | Wine-making fermentation barrel |
TWM593416U (en) * | 2019-11-29 | 2020-04-11 | 張淵宏 | Wine-making fermentation barrel |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN201842838U (en) * | 2010-11-03 | 2011-05-25 | 荆通 | Steel tower for fermenting aged mature vinegar |
US20190316294A1 (en) * | 2013-03-08 | 2019-10-17 | Xyleco, Inc. | Reconfigurable processing enclosures |
TWM586274U (en) * | 2019-07-01 | 2019-11-11 | 張淵宏 | Wine-making fermentation barrel |
TWM593416U (en) * | 2019-11-29 | 2020-04-11 | 張淵宏 | Wine-making fermentation barrel |
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