CN201741975U - Automatic assembly machine for electrical connector - Google Patents
Automatic assembly machine for electrical connector Download PDFInfo
- Publication number
- CN201741975U CN201741975U CN2010201456555U CN201020145655U CN201741975U CN 201741975 U CN201741975 U CN 201741975U CN 2010201456555 U CN2010201456555 U CN 2010201456555U CN 201020145655 U CN201020145655 U CN 201020145655U CN 201741975 U CN201741975 U CN 201741975U
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Abstract
The utility model relates to an automatic assembly machine for electrical connectors. The circumstance of a graduated turntable is at least provided with a feeding station and a discharging station, an insertion station is arranged in front of the discharging station, the graduated turntable is provided with clamps for clamping porous part in positions corresponding to the stations, and the feeding station, the insertion station and the discharging station are correspondingly provided with a feeding manipulator, a triaxial positioning claw insertion mechanism and a discharging manipulator; and an imaging device of an image detection system is arranged at the insertion station or a station in front of the insertion station. The imaging device obtains image information of a jack to be assembled on the part with the hole to be clamped and transmits the image information to a computer processing system of the image detection system, and data on coordinates of the jack obtained after processing are then transmitted to the triaxial positioning claw insertion mechanism. The utility model realizes flexible assembly of products, and can automatically identify and assemble holes of parts with various holes, different types of hole arrangement and different shapes, thereby achieving high degree of automation.
Description
Technical field
The utility model relates to a kind of automatic assembling machine, the electric connector automatic assembling machine of the another kind of part with one or more jack of especially a kind of part being packed into.
Background technology
Electric connector is a kind ofly to have the assembly that is equipped with contact pin on the insulator of one or more jack, at present, the assembling of contact pin is finished by artificial cooperation assembly machine in the electric connector, before assembly machine work, need be with position, the hole coordinate of jack on the insulator by artificial input assembly machine, be placed on the specific anchor clamps by artificial insulator again during assembling electric connector to be installed, the insulator jack is carried out the location of specific direction, move to finish according to the coordinate of artificial input by the plug-in mounting mechanism on the assembly machine then and get material and plug-in mounting.This class assembly machine in use, can only assemble according to the coordinate position of having imported in the machine, if cause position, insulator jack hole to change because of changing factors such as different parts or part clamping orientation change on the anchor clamps, then machine can not be adjusted automatically accordingly, thereby can't finish assembling, so, just must re-enter corresponding position, hole coordinate if will assemble to the different electric connector in position, jack hole.This shows that the automaticity of existing this class assembly machine is on the low side, dumb in use convenience, production efficiency is on the low side, production cost is higher.
The utility model content
The purpose of this utility model provides a kind of electric connector automatic assembling machine, and this automatic assembling machine can be finished the assembling to the assembly with diverse location jack automatically.
For achieving the above object, the utility model adopts following technical scheme: a kind of electric connector automatic assembling machine, comprise horizontally disposed calibration rotating disk, circumferencial direction along the calibration rotating disk is laid with material loading station and blanking station at least, before the blanking station, be provided with insertion station, corresponding each station correspondence is provided with the anchor clamps that part with holes carried out clamping on the calibration rotating disk, is provided with feeding manipulator in material loading, plug-in mounting and blanking station correspondence, part to be inserted is inserted three plug-in mounting mechanisms of locating detent and the blanking manipulator that is held in the part jack with holes; On a station before insertion station or the insertion station, be provided with the image-taking device of image detection system; Image-taking device obtains the computer processing system that sends image detection system after the image information of jack of the needs assembling that is held on the part with holes to, and treated position, the jack hole coordinate data that obtains sends three plug-in mounting mechanisms of locating detent to.
As further improvement, have image between material loading station and the insertion station and detect station, the image-taking device of described image detection system is arranged at image and detects on the station, and material loading, image detection, plug-in mounting and blanking station are evenly laid successively along calibration rotating disk circumferencial direction.
Described upper and lower material tongs is along the flexible upper and lower material of the radial direction of calibration rotating disk; Corresponding material loading station is provided with feeding conveyer belt, and feeding conveyer belt is laid along the tangential extension of calibration rotating disk material loading station; Corresponding blanking station is provided with the discharging conveyer belt, and the discharging conveyer belt is laid along the radially extension of calibration rotating disk blanking station.
Corresponding insertion station is provided with the step feeding device for part to be inserted to three plug-in mounting mechanisms of locating detent.
Corresponding material loading station also is provided with and detects the photoelectric detection system that has or not part with holes on the feeding conveyer belt.
On the utility model adopts, on the blanking manipulator carries out automatically, blanking, adopt the image-taking device of image detection system that the part with holes that is clamped on the calibration rotating disk anchor clamps is taken pictures, after obtaining the jack image information, carry out computing by the computer processing system in the image detection system, filter out the position, hole that needs assembling, and image information is converted to two-dimensional coordinate data the most at last, automatically be sent to three servo systems of three plug-in mounting mechanisms of locating detent, finish automatic material taking by three servo systems, automatically assembling is finished in part to be inserted is packed into the position, hole to be installed of part with holes.Owing to adopt the automatic identifying hole of image detection system position, so part with holes not only can be placed on its circumferencial direction when material loading at random, and do not need to adopt special fixture part to be carried out the location of specific direction according to position, certain hole corresponding relation, thereby for the part of position, different hole in certain overall dimension scope, no longer need to make one by one specific positioning fixture, perhaps also can not recognize direction for identical part when the material loading places at random, in addition, also no longer need artificial input hole position coordinate, after finishing once assembling, position, the hole coordinate of this Assembly part can be removed automatically, position, the hole coordinate of next part can be discerned again automatically again, and so these are for boosting productivity, the applicability that cuts down finished cost and increase equipment all has positive meaning.
The utility model has been realized the Flexible Production of product assembling, can discern automatically, assemble automatically hole in piece part position with position, multiple hole, the arrangement of position, different hole, different profiles, and the automaticity height, production is used very flexible.After the utility model was provided with upper and lower material conveyer belt and step feeding device, automaticity further improved, and when producing use, can further enhance productivity, and reduced production costs.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the structural representation of calibration rotating disk and anchor clamps among Fig. 1;
Fig. 3 is the structural representation of feeding manipulator among Fig. 1;
Fig. 4 is the structural representation of image-taking device among Fig. 1;
Fig. 5 is the structural representation of three plug-in mounting mechanisms of locating detent among Fig. 1;
Fig. 6 is the structural representation of step feeding device among Fig. 1.
Embodiment
Fig. 1-Figure 6 shows that electric connector automatic assembling machine of the present utility model, this assembly machine comprises that the calibration rotating disk 10(that rotation is arranged on the substrate 2 sees Fig. 2), this calibration rotating disk is positioned by worm-cam dispenser and brake motor driver, circumferencial direction along the calibration rotating disk is evenly equipped with the material loading station successively, image detects station, insertion station and blanking station, and corresponding each station is provided with the anchor clamps 3 that part with holes carried out clamping successively on the calibration rotating disk 10; Corresponding material loading, image detection, plug-in mounting and blanking station be provided with feeding manipulator 1, image detection system image-taking device 9, part to be inserted is inserted three plug-in mounting mechanisms 7 of locating detent and blanking manipulator 4 in the part jack with holes, three plug-in mounting mechanisms 7 of described image-taking device 9 and locating detent lay respectively on the line stretcher of part jack with holes on the corresponding station, in the present embodiment since part with holes be to be clamped in the anchor clamps in jack mode up, so three plug-in mounting mechanisms of above-mentioned image-taking device and locating detent all are arranged on the top of the corresponding station of calibration rotating disk.Image-taking device sends the computer processing system of image detection system to after the image information of the jack that obtains the needs assembling on the part with holes, treated position, the jack hole coordinate data that obtains sends three plug-in mounting mechanisms of locating detent to.
In order further to improve automaticity, in the present embodiment, corresponding material loading station also is provided with feeding conveyer belt 5 and detects the photoelectric detection system that has or not part with holes on the feeding conveyer belt, and feeding conveyer belt 5 is laid along the tangential extension of calibration rotating disk material loading station; Corresponding insertion station is provided with the step feeding device 11 for part to be inserted to three plug-in mounting mechanisms of locating detent; Corresponding blanking station is provided with discharging conveyer belt 6, and the discharging conveyer belt is laid along the radially extension of calibration rotating disk blanking station.
Above-mentioned feeding manipulator 1(sees Fig. 3) comprise the base that is used for fixing on substrate 2 and be arranged on the base can move up and down, handgrip that level is flexible, handgrip is along the flexible material that moves of the radial direction of calibration rotating disk.The structure of blanking manipulator 4 is identical with feeding manipulator, and its handgrip is equally along the flexible material that moves of the radial direction of calibration rotating disk.Image-taking device 9(sees Fig. 4) comprise the support that is used for fixing on substrate 2 and be arranged on vision system, top light source and adjustment component on the support.The 7(of three plug-in mounting mechanisms of locating detent sees Fig. 5) comprise three servo systems and be installed on the gripper components of these three servo system outputs.The structure of step feeding device 11 is seen shown in Figure 6.
Below in conjunction with accompanying drawing the course of work of this assembly machine when assembling electric connector described:
A, calibration rotating disk 0 degree station: electric connector insulator 20 material loadings.Manually the electric connector insulator is placed on the feeding conveyer belt 5 in hole to be installed mode up, transmit the electric connector insulator to the feeding manipulator position, photoelectric detection system has detected part, then part is transplanted in the anchor clamps of calibration rotating disk by feeding manipulator, detecting does not have part, and feeding manipulator is just waited for.
B, calibration rotating disk 90 degree stations: image detects.Be used for remembering the size in hole on the electric connector insulator and the coordinate position of relative anchor clamps, image detection system detects the coordinate of jack position with respect to frame, and the three plug-in mounting mechanisms of locating detent that pass to next station after the coordinate data that the draws conversion carry out the plug-in mounting process;
C, calibration rotating disk 180 degree stations: on the electric connector insulator, adorn contact pin.By three servo systems in three plug-in mounting mechanisms of locating detent and gripper components contact pin is got the back from the step feeding device and insert the electric connector insulator.
D, calibration rotating disk 270 degree stations: blanking.Assembly after plug-in mounting is finished is dumped on the discharging conveyer belt by the blanking manipulator at this station, is sent by the discharging conveyer belt, again by manually taking away.
The assembly machine of present embodiment in the course of the work, the each half-twist of its calibration rotating disk, owing on the rotating disk four anchor clamps have been installed, so, four stations can be carried out the corresponding working procedures content synchronously, and the continuous rotation by the calibration rotating disk can realize continuous automated production easily.
In the present embodiment, it is uniform along the circumferencial direction of calibration rotating disk that material loading station, image detect station, insertion station and blanking station, when implementing, and can also be according to each station of sequential respective design of system position at circumferencial direction; Image detects station and can also adopt with the compound mode of material loading station or insertion station and be provided with, the image-taking device that is image detection system can be arranged on the material loading station, after material loading is finished, directly take pictures and obtain image information, the calibration rotating disk rotates to insertion station more then; Perhaps image-taking device is arranged on insertion station, after material loading is finished, after the calibration rotating disk goes to insertion station, take pictures earlier and obtain image information, obtain coordinate data after treatment, after coordinate data is received by three plug-in mounting mechanisms of the locating detent of this station, grasp part to be inserted more automatically and insert in the jack of part with holes, finish assembling.
Claims (5)
1. electric connector automatic assembling machine, comprise horizontally disposed calibration rotating disk, it is characterized in that, circumferencial direction along the calibration rotating disk is laid with material loading station and blanking station at least, before the blanking station, be provided with insertion station, corresponding each station correspondence is provided with the anchor clamps that part with holes carried out clamping on the calibration rotating disk, is provided with feeding manipulator in material loading, plug-in mounting and blanking station correspondence, part to be inserted is inserted three plug-in mounting mechanisms of locating detent and the blanking manipulator that is held in the part jack with holes; On a station before insertion station or the insertion station, be provided with the image-taking device of image detection system; Image-taking device obtains the computer processing system that sends image detection system after the image information of jack of the needs assembling that is held on the part with holes to, and treated position, the jack hole coordinate data that obtains sends three plug-in mounting mechanisms of locating detent to.
2. electric connector automatic assembling machine according to claim 2, it is characterized in that, have image between material loading station and the insertion station and detect station, the image-taking device of described image detection system is arranged at image and detects on the station, and material loading, image detection, plug-in mounting and blanking station are evenly laid successively along calibration rotating disk circumferencial direction.
3. electric connector automatic assembling machine according to claim 1 and 2 is characterized in that, described upper and lower material tongs is along the flexible upper and lower material of the radial direction of calibration rotating disk; Corresponding material loading station is provided with feeding conveyer belt, and feeding conveyer belt is laid along the tangential extension of calibration rotating disk material loading station; Corresponding blanking station is provided with the discharging conveyer belt, and the discharging conveyer belt is laid along the radially extension of calibration rotating disk blanking station.
4. electric connector automatic assembling machine according to claim 3 is characterized in that, corresponding insertion station is provided with the step feeding device for part to be inserted to three plug-in mounting mechanisms of locating detent.
5. electric connector automatic assembling machine according to claim 3 is characterized in that, corresponding material loading station also is provided with and detects the photoelectric detection system that has or not part with holes on the feeding conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201456555U CN201741975U (en) | 2010-03-31 | 2010-03-31 | Automatic assembly machine for electrical connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201456555U CN201741975U (en) | 2010-03-31 | 2010-03-31 | Automatic assembly machine for electrical connector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201741975U true CN201741975U (en) | 2011-02-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201456555U Expired - Lifetime CN201741975U (en) | 2010-03-31 | 2010-03-31 | Automatic assembly machine for electrical connector |
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| Country | Link |
|---|---|
| CN (1) | CN201741975U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101847817A (en) * | 2010-03-31 | 2010-09-29 | 中航光电科技股份有限公司 | Automatic electric connector assembling method and automatic electric connector assembler |
| CN102294592A (en) * | 2011-08-12 | 2011-12-28 | 东莞市锦润电子有限公司 | Automatic assembling machine of terminal type low voltage differential signaling (LVDS) connector |
| CN103117493A (en) * | 2013-01-15 | 2013-05-22 | 东莞市凯昶德电子科技股份有限公司 | Automation mounting equipment for connector outer shell and rubber core |
| CN103124038A (en) * | 2013-02-25 | 2013-05-29 | 江苏吴通通讯股份有限公司 | Flexible automatic assembling machine of mobile communication radio frequency coaxial connector |
| CN106129775A (en) * | 2016-08-31 | 2016-11-16 | 东莞市本林实业有限公司 | A kind of multifrnction connector assembly platform |
| CN106925964A (en) * | 2015-12-29 | 2017-07-07 | 德尔福中央电气（上海）有限公司 | A kind of flexible feeding system for assembly connection device |
| CN107717445A (en) * | 2015-02-03 | 2018-02-23 | 朱玉兵 | A kind of feeding device |
| CN108808422A (en) * | 2016-12-30 | 2018-11-13 | 东莞市凯勒帝数控科技有限公司 | A kind of contact pin material transferring mechanism for the assembling of interface PIN needle |
| CN109465625A (en) * | 2018-12-29 | 2019-03-15 | 山东巴罗克生物科技股份有限公司 | A kind of assembly system of cryopreservation tube |
| CN109638601A (en) * | 2018-12-14 | 2019-04-16 | 乐清市勇创自动化科技有限公司 | A kind of automatic assembling device of connector |
-
2010
- 2010-03-31 CN CN2010201456555U patent/CN201741975U/en not_active Expired - Lifetime
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101847817A (en) * | 2010-03-31 | 2010-09-29 | 中航光电科技股份有限公司 | Automatic electric connector assembling method and automatic electric connector assembler |
| CN102294592A (en) * | 2011-08-12 | 2011-12-28 | 东莞市锦润电子有限公司 | Automatic assembling machine of terminal type low voltage differential signaling (LVDS) connector |
| CN103117493A (en) * | 2013-01-15 | 2013-05-22 | 东莞市凯昶德电子科技股份有限公司 | Automation mounting equipment for connector outer shell and rubber core |
| CN103117493B (en) * | 2013-01-15 | 2015-01-28 | 东莞市凯昶德电子科技股份有限公司 | Automation mounting equipment for connector outer shell and rubber core |
| CN103124038A (en) * | 2013-02-25 | 2013-05-29 | 江苏吴通通讯股份有限公司 | Flexible automatic assembling machine of mobile communication radio frequency coaxial connector |
| CN103124038B (en) * | 2013-02-25 | 2015-06-17 | 江苏吴通通讯股份有限公司 | Flexible automatic assembling machine of mobile communication radio frequency coaxial connector |
| CN107717445A (en) * | 2015-02-03 | 2018-02-23 | 朱玉兵 | A kind of feeding device |
| CN106925964A (en) * | 2015-12-29 | 2017-07-07 | 德尔福中央电气（上海）有限公司 | A kind of flexible feeding system for assembly connection device |
| CN106129775A (en) * | 2016-08-31 | 2016-11-16 | 东莞市本林实业有限公司 | A kind of multifrnction connector assembly platform |
| CN106129775B (en) * | 2016-08-31 | 2018-05-04 | 东莞市本林实业有限公司 | A kind of multifrnction connector assembly platform |
| CN108808422A (en) * | 2016-12-30 | 2018-11-13 | 东莞市凯勒帝数控科技有限公司 | A kind of contact pin material transferring mechanism for the assembling of interface PIN needle |
| CN108808422B (en) * | 2016-12-30 | 2020-06-02 | 东莞市凯勒帝数控科技有限公司 | Pin transferring mechanism for interface PIN assembly |
| CN109638601A (en) * | 2018-12-14 | 2019-04-16 | 乐清市勇创自动化科技有限公司 | A kind of automatic assembling device of connector |
| CN109465625A (en) * | 2018-12-29 | 2019-03-15 | 山东巴罗克生物科技股份有限公司 | A kind of assembly system of cryopreservation tube |
| CN109465625B (en) * | 2018-12-29 | 2024-05-24 | 山东巴罗克生物科技股份有限公司 | Assembly system of frozen storage tube |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110209 Effective date of abandoning: 20120104 |