CN201605482U - Semi-automatic multi-thread multi-strand controllable rope manufacturing machine - Google Patents
Semi-automatic multi-thread multi-strand controllable rope manufacturing machine Download PDFInfo
- Publication number
- CN201605482U CN201605482U CN2009202241242U CN200920224124U CN201605482U CN 201605482 U CN201605482 U CN 201605482U CN 2009202241242 U CN2009202241242 U CN 2009202241242U CN 200920224124 U CN200920224124 U CN 200920224124U CN 201605482 U CN201605482 U CN 201605482U
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- gear
- idle pulley
- roll
- wallboard
- rope
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Abstract
The utility model discloses a rope manufacturing machine, in particular to a semi-automatic multi-thread multi-strand controllable rope manufacturing machine, belonging to the technical field of mechanical equipment manufacture. The rope manufacturing machine comprises a power machine, a driving device, a rope winding device, a control system, a base, other devices, and the like. When in work, a stepping motor is used for driving a rope winding shaft to rotate at a constant speed in the same direction through a mechanical device so as to complete the processing of multi-thread multi-strand ropes with same twist, and finally obtain the ropes with identical twist and length. The rope manufacturing machine can manufacture multi-thread multi-strand ropes at one time, the winding degree, the twist and the length of the ropes can be adjusted and controlled, and can be used for manufacturing the ropes made of different materials such as cotton, hemp, silk, steel wires, chemical fiber, nylon and the like, with different texture, different specifications and multiple purposes.
Description
Technical field
The utility model relates to a kind of rope manufacturing equipment, relates in particular to the controlled rope manufacturing equipment of a kind of semi-automatic multi-head multiply, belongs to machinery manufacturing technology field.
Background technology
The rope that different industries is used is varied, current, and the manufacturing of rope remains manual mostly, labour intensity is big, work efficiency is low, and can not produce the rope of high accuracy special requirement, therefore, it is very necessary to design a kind of rope manufacturing equipment that can satisfy the different industries needs.Yet there are no the relevant report of rope manufacturing equipment.
Summary of the invention
The utility model purpose is to provide a kind of semi-automatic multi-head multiply controlled rope manufacturing equipment.
This equipment is designed to following structure and realizes the utility model purpose:
It partly is made up of engine, transmission device, wiring device, control system, break wire device, base etc.Engine selects stepper motor, is convenient to realize regulating the speed, adjusting controls such as turning to, adjust the twist; Transmission device selects gear drive, is made up of idle pulley, gear and axle and bearing.For ease of realizing synchronized movement, add idle pulley at two wiring between centers and guarantee wiring rotation direction unanimity; The wiring device is made up of roll, crochet hook, slide plate, front column and rear column, divides upper and lower two-layer layout with roll, and transmission is carried out by idle pulley in the centre; Control system adopts single-chip microcomputer control technology; Engine is connected by gear with transmission device, and transmission device is connected by gear with Winder, and control system is connected with the engine gear by electric wire.
The controlled rope manufacturing equipment of described semi-automatic multi-head multiply concrete structure is as follows: a side is provided with wallboard 10 on the base plate 1, wallboard 10 has certain thickness, it is provided with motor groove 32 and dead eye 31, motor 13 is fixed in the wallboard 10 motor grooves 32 as engine, 7 fens upper and lower two-layer layouts of roll, the one end is fixed in wallboard 10 dead eyes 31 by bearing 8 and snap ring respectively, its other end is fixing with crochet hook 5 by jackscrew 6 respectively, is connected by idle pulley 24 between adjacent three rolls; On the base plate 1 on the same horizontal line in right side, a determining deviation is provided with front column 4 and rear column 2, be fixed on the base plate 1 by nut and pad; By nut wrapping post 18 is fixed on the slide plate 9, and slide plate 9 one ends are sleeved on the wrapping post 18 by elongated slot, slide plate 9 other ends link to each other with spring 3 one ends, spring 3 other ends are fixed on the rear column 2, slide plate 9 can horizontally slip along wrapping post 18, to adapt to the length variations of rope in winding process; Spool axle 20 is connected with messenger wire tubular axis 19 by the bending hook; Motor 13 is fixed in the groove 32 of wallboard 10 by nut, screw; Gear drive is made up of roll gear 23, gear 21, idle pulley 24 and big idle pulley 22, the roll gear is two-layer layout about in the of 23, middle one deck is an idle pulley 24, roll gear 23 is connected by bearing with roll 7 one ends, idle pulley 24 is fixedly connected in the dead eye 31 by idler shaft, gear 21 by bearing fixing on motor shaft, gear 21 is meshing with big idle pulley 22, big idle pulley 22 is meshing with lower floor's roll gear 23, lower floor's gear 23 is meshing with idle pulley 24, and idle pulley 24 is meshing with upper strata roll gear 23; Gear cover 11 is covered on the gear drive, and gear cover 11 is fixed on the base plate 1 by screw.
During work, by stepper motor by mechanical device drive the wiring axle in the same way constant speed rotate, finish once of the processing of many flat ropes with the twist, finally obtain the rope of twist unanimity, length unanimity.
The controlled rope manufacturing equipment of this semi-automatic multi-head multiply is used for differing texture, different size, multi-purpose rope manufacturings such as cotton, fiber crops, grass, silk, steel wire, chemical fibre, nylon, relates in particular to the manufacturing of the meticulous rope (as plurality of silk strands) that obtains twist unanimity, length unanimity.Once can make many (1～12), multiply (2n thigh, n are natural number) rope, quality index such as the winding degree of rope, the twist, length can be regulated and control.
The utility model innovative point is:
(1) controllability.The winding degree of rope, the twist, length, wiring speed can be regulated and control;
(2) bull property.Once can twine many ropes (1～12);
(3) multistrandedness.Rope can be 2n (n is a natural number) strand, as required control;
(4) versatility.This mechanical scope of application has versatility, can be used for the winding of different materials, different size rope.As with differing texture, different size, multi-purpose rope manufacturings such as cotton, fiber crops, silk, steel wire, chemical fibre, nylon.
(5) uniformity.Obtain the uniformity of product quality, as once obtaining the rope of 12 twists, length unanimity.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model vertical view;
Fig. 3 is the utility model transmission structures schematic diagram;
Fig. 4 shows structural representation for the utility model roll;
Fig. 5 is the utility model front column structural representation;
Fig. 6 is the utility model rear column structural representation;
Fig. 7 is the utility model panel structure schematic diagram;
Fig. 8 is the utility model skateboard schematic diagram;
Fig. 9 is the utility model wire clipper stereogram;
Figure 10 is the utility model coiling gear and smaller idler wheel stereogram;
Figure 11 is the big idle pulley stereogram of the utility model.
The specific embodiment
For the utility model is illustrated better, be elaborated with 12 bifilar silk thread wrapping machines in conjunction with the accompanying drawings.
These semi-automatic 12 bifilar silk thread wrapping machines partly are made up of engine, transmission device, Winder, control system, break wire device, base etc., and engine selects stepper motor, are convenient to realize regulating the speed, adjusting controls such as turning to, adjust the twist; Transmission device selects gear drive, is convenient to realize synchronized movement, adds idle pulley and guarantee coiling rotation direction unanimity between two rolls, is made up of six idle pulleys, 12 gears and reference axis and bearing; Winder is made up of 12 rolls, crochet hook, slide plate, column etc., for avoiding apparatus structure wide, also be subjected to the restriction of winding length simultaneously, on wallboard, divide upper and lower two-layer distribution with roll, the end face of roll is distributed on the same sphere, and transmission is carried out by idle pulley in the centre.Control system adopts single-chip microcomputer control technology.Engine is connected by gear with transmission device, and transmission device is connected by gear with Winder, and control system is connected with the engine gear by electric wire.
Shown in accompanying drawing 1-3: base plate 1 upper left side is provided with wallboard 10, wallboard 10 has certain thickness, it is provided with motor groove 32 and dead eye 31, motor 13 is fixed in the wallboard 10 motor grooves 32 as engine, 7 fens upper and lower two-layer layouts of 12 rolls, the one end is fixed in wallboard 10 dead eyes 31 by bearing 8 and snap ring respectively, is connected by idle pulley 24 between adjacent three rolls, and its other end is fixing with crochet hook 5 by jackscrew 6 respectively; On the base plate 1 on the same horizontal line in right side, a determining deviation is provided with front column 4 and rear column 2, be fixed on the base plate 1 by nut and pad; By nut wrapping post 18 is fixed on the slide plate 9, and slide plate 9 one ends are sleeved on the wrapping post 18 by elongated slot, slide plate 9 other ends link to each other with spring 3 one ends, spring 3 other ends are fixed on the rear column 2, slide plate 9 can horizontally slip along wrapping post 18, to adapt to the length variations of rope in winding process; Spool axle 20 is connected with messenger wire tubular axis 19 by the bending hook; Motor 13 is fixed in the groove 32 of wallboard 10 by nut, screw; Gear drive such as Fig. 3, it is by roll gear 23, gear 21, idle pulley 24 and big idle pulley 22 are formed, 12 roll gears two-layer layout about in the of 23, middle one deck is 5 idle pulleys 24,12 roll gears 23 are connected with bearing by the dead eye 31 of wallboard 10 respectively, 12 roll gears 23 are connected with an end of 12 rolls 7 respectively by bearing, 5 idle pulleys 24 are connected in the dead eye 31 of wallboard 10 by 5 idler shafts, gear 21 is connected on the motor shaft by bearing, gear 21 is meshing with big idle pulley 22, big idle pulley 22 is meshing with lower floor's roll gear 23, and lower floor's gear 23 is meshing with idle pulley 24, and idle pulley 24 is meshing with upper strata gear 23; Under the drive of motor, gear 21 drives roll gear 23 rotations of its lower left by big idle pulley 22, this roll gear 23 drives idle pulley lower left and 23 rotations of top-right two roll gears by its upper left idle pulley 24 again, these idle pulley 24 lower left roll gears 23 drive its upper left idle pulley 24 rotations again, by that analogy, last idle pulley 24 will drive 23 rotations of its upper left side, three the roll gears in lower left and upper right side, realize 12 rolls in the same way, with speed, rotation synchronously.Gear cover 11 is covered on the gear drive, and gear cover 11 is fixed on the base plate 1 by screw; On base plate 1, one long groove is set, is used for passing of electric wire with motor 13 adjacent positions; Be coated with cover plate with holes 14 on the control panel 15, only button exposed, to increase attractive in appearance and the protection control panel; 16 is reset key; 12 is the wire clipper key.Jackscrew 6 is pressed in crochet hook 5 in the built-in groove of roll 7, and can move and regulate the crochet hook position; 17 is control circuit.
Operation principle: at first set winding length, speed and the twist by control system before the work, after hanging up properly between crochet hook and wrapping post, starting switch, equipment are promptly finished the coiling of silk thread automatically by predefined requirement with silk thread.(see figure 3) power is to be that 42 big idle pulley passes to its left side to ranked first a number of teeth down be 17 travelling gear by the stepper motor that is contained in the wallboard right side by a number of teeth, and drive to be 17 idle pulley by its upper left number of teeth give two numbers of teeth with its engagement with transmission of power is 2 travelling gears of 17, and the like, last idle pulley is given three travelling gears with its engagement with transmission of power.12 travelling gears are installed in respectively on 12 rolls, finish the synchronizing wire winding task thereby drive roll.Because the twist of coiling is to set in advance, so when the roll commentaries on classics was enough subscribed the number of turns, motor promptly stopped automatically.
Speed of wrap is relevant with production efficiency and labor strength, can be according to the production actual selection, and use Single-chip Controlling.
Winding length is set: have an elongated slot on roll vertically, crochet hook is installed in the elongated slot by jackscrew 6, according to the coiling requirement, regulates the axial location of crochet hook in groove and can change winding length.Because the end of 12 crochet hooks is on same sphere, thus they all equate with the distance of the column of the silk thread other end, so also equal in length of their made line.
Broken string and wire-clamping device: be handled easily personnel work, ad hoc broken string and the wire-clamping device counted.The wire clipper (see figure 9) is fixed on below the base, is installed with blade in wire clipper one surface groove, and rope one end disconnects silk thread by operating key 12 on the base plate 1 by the wire clipper surface groove.No longer need scissors; Wire-clamping device can be clamped wire ends, avoids coming off.
Important technological parameters:
Stepper motor: two-phase, 0.75 ° of stepping angle
Threading speed: 0～200r/min
Number simultaneously winds the line: 1～12
Winding length scope: can decide as required.
Claims (4)
1. the controlled rope manufacturing equipment of semi-automatic multi-head multiply is characterized in that, this equipment is made up of engine, transmission device, wiring device, control system, base; The last side of base plate (1) is provided with wallboard (10), wallboard (10) has certain thickness, it is provided with motor groove (32) and dead eye (31), motor (13) is fixed in wallboard (10) the motor groove (32) as engine, roll (7) divides upper and lower two-layer layout, the one end is fixed in wallboard (10) dead eye by bearing (8) and snap ring respectively, and its other end is fixing with crochet hook (5) by jackscrew (6) respectively, is connected by idle pulley (24) between adjacent three rolls; Base plate (1) is gone up on the same horizontal line in right side, a determining deviation is provided with front column (4) and rear column (2), is fixed on the base plate (1) by nut and pad; By nut wrapping post (18) is fixed on the slide plate (9), and slide plate (9) one ends are sleeved on the wrapping post (18) by elongated slot, slide plate (9) other end links to each other with spring (3) one ends, spring (3) other end is fixed on the rear column (2), slide plate (9) can horizontally slip along wrapping post (18), to adapt to the length variations of rope in winding process; Spool axle (20) is connected with messenger wire tubular axis (19) by the bending hook; Motor (13) is fixed in the groove (32) of wallboard (10) by nut, screw; Gear drive is by roll gear (23), gear (21), idle pulley (24) and big idle pulley (22) are formed, the two-layer up and down layout of roll gear (23), middle one deck is idle pulley (24), roll gear (23) is connected with bearing by the dead eye (31) of wallboard (10), roll gear (23) is connected by bearing with roll (7) one ends, idle pulley (24) is connected with idler shaft by the dead eye (31) of wallboard (10), gear (21) is connected on the motor shaft by bearing, gear (21) is meshing with big idle pulley (22), big idle pulley (22) is meshing with lower floor's roll gear (23), lower floor's gear (23) is meshing with idle pulley (24), and idle pulley (24) is meshing with upper strata gear (23); Gear cover (11) is covered on the gear drive, and gear cover (11) is fixed on the base plate (1) by screw.
2. the controlled rope manufacturing equipment of semi-automatic multi-head multiply as claimed in claim 1 is characterized in that crochet hook (5) is connected in the built-in groove of roll (7) by jackscrew (6), and can move and regulate the crochet hook position.
3. the controlled rope manufacturing equipment of semi-automatic multi-head multiply as claimed in claim 1 or 2 is characterized in that, a plurality of rolls (7) are on wallboard (10) up and down to be arranged, and the end face of roll is distributed on the same sphere.
4. as claim 1 or the controlled rope manufacturing equipment of 2 or 3 described semi-automatic multi-head multiplies, it is characterized in that, wire clipper is fixed on below the base, be installed with blade in wire clipper one surface groove, rope one end is gone up operating key (12) by base plate (1) silk thread is disconnected by the wire clipper surface groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202241242U CN201605482U (en) | 2009-10-15 | 2009-10-15 | Semi-automatic multi-thread multi-strand controllable rope manufacturing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202241242U CN201605482U (en) | 2009-10-15 | 2009-10-15 | Semi-automatic multi-thread multi-strand controllable rope manufacturing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201605482U true CN201605482U (en) | 2010-10-13 |
Family
ID=42950189
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202241242U Expired - Fee Related CN201605482U (en) | 2009-10-15 | 2009-10-15 | Semi-automatic multi-thread multi-strand controllable rope manufacturing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201605482U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106835781A (en) * | 2017-03-30 | 2017-06-13 | 义乌市源德进出口有限公司 | A kind of life line manufacturing machine |
| CN107313174A (en) * | 2017-03-30 | 2017-11-03 | 余坚 | A kind of knotting method |
| CN107313175A (en) * | 2017-03-30 | 2017-11-03 | 余坚 | A kind of knotting method of bifilar rope |
| CN107379634A (en) * | 2017-03-30 | 2017-11-24 | 浦江县安恒进出口有限公司 | A kind of portable draft machine of paper bag |
| CN107379635A (en) * | 2017-03-30 | 2017-11-24 | 浦江县安恒进出口有限公司 | A kind of hand-strap draft machine |
-
2009
- 2009-10-15 CN CN2009202241242U patent/CN201605482U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106835781A (en) * | 2017-03-30 | 2017-06-13 | 义乌市源德进出口有限公司 | A kind of life line manufacturing machine |
| CN107313174A (en) * | 2017-03-30 | 2017-11-03 | 余坚 | A kind of knotting method |
| CN107313175A (en) * | 2017-03-30 | 2017-11-03 | 余坚 | A kind of knotting method of bifilar rope |
| CN107379634A (en) * | 2017-03-30 | 2017-11-24 | 浦江县安恒进出口有限公司 | A kind of portable draft machine of paper bag |
| CN107379635A (en) * | 2017-03-30 | 2017-11-24 | 浦江县安恒进出口有限公司 | A kind of hand-strap draft machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101013 Termination date: 20131015 |