CN102011329B - Small variable frequency multi-functional fiber rope machine and use method thereof - Google Patents
Small variable frequency multi-functional fiber rope machine and use method thereof Download PDFInfo
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- CN102011329B CN102011329B CN2010105134837A CN201010513483A CN102011329B CN 102011329 B CN102011329 B CN 102011329B CN 2010105134837 A CN2010105134837 A CN 2010105134837A CN 201010513483 A CN201010513483 A CN 201010513483A CN 102011329 B CN102011329 B CN 102011329B
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Abstract
The invention relates to a small variable frequency multi-functional fiber rope machine, which comprises a machine base, a rope twisting and stranding device, a rope guide device, a winding device, a power device, a coil stand and a conversion device for converting a single-strand wire roller to a non-twisted multi-strand wire roller or a non-twisted multi-strand wire coil. The rope twisting and stranding device comprises a main disc, a main shaft and a plurality of wire twisting units. The power device comprises a motor, a variable frequency regulator and a transmission device for connecting the motor with the main shaft. The conversion device comprises a wire frame and a plurality of wire rings arranged on the wire frame. The machine can automatically regulate rotating speed by regulating frequency, and has the function for mutually converting between coils and wire rollers. The machine is particularly suitable for making ropes with spinning fibers. The machine is flexible in use, occupies small space, and is suitable for individuals or rope factories to use in various conditions.
Description
Technical field
The present invention relates to a kind of small-size multifunction fiber rope machine that is used for single-stranded fiber is processed into rope.
Background technology
Known, clear superiority is widely used in rope making but small-sized rope machine is little because of body volume, floor space is little, the many and office operation of mounting table number is easy and simple to handle on the unit are etc.At present, the small-sized rope machine of having developed is mainly used in the braiding of plastics, the rope made of hemp, coir rope or cotton rope, has following three major types characteristics:
1, can work out 3～5 strands multiply rope machine; But do not have frequency conversion, no winding wire roller translation function and twist multiply invariably and process the coil function, as application number be 200820022720.8,200720122714.5,95224747.X, 98203917.4,97216137.6,97216137.6 one Chinese patent application.
2, the mutual translation function that does not possess line roller and coil; Can not change number of share of stock; Immutable coil size is 200420050680.X, 87200431,93217382.9,200720103069.2,912107510,89214980.9 one Chinese patent application like application number.
3, the waste plastic bag rope machine can be processed into plastic ties with waste plastic bag, and pointed strong characteristics, shortcoming are that the scope of application is little, no frequency conversion, and the immutable number of changing shares, no winding wire roller translation function is twisted multiply invariably and is processed the coil function.It like application number 200720103069.2 Chinese invention patent application.
As everyone knows, different application scenarios is all inequality to the requirement of material, the thickness of rope, number of share of stock, form (line roller or coil), for example some user and need not twisted and plied; The thickness of rope needs freely to control flexibly; The material of rope needs change flexibly, and as using the fibrage rope, the user also will be transformed into coil to the line roller as required sometimes; This invents multi-functional rope machine with regard to needs according to work purpose difference, and present small-sized rope machine does not all have this function.Existing in addition rope machine all can not arbitrarily change running speed (when just bringing into operation, needing at a slow speed usually so that operation is adjusted rotating speed again after waiting to stablize and made its normal operation), can't guarantee the quality of rope making.
Summary of the invention
Technical problem to be solved by this invention is the deficiency that overcomes prior art, and a kind of small-sized frequency conversion multifunctional fibre rope machine of easy, efficient, laborsaving and flexible operation is provided, and it can be used for processing various ropes, applied range.
For solving above technical problem, the present invention takes following technical scheme:
A kind of small-sized fiber rope machine, it comprises support, is arranged on torsade plying device, messenger device, coiler device and power set on the support, wherein:
Said torsade plying device comprises the master that is arranged on the support, is arranged on the master and by power set and drives main shaft, a plurality of unit of twisting thread that rotates rotationally, each unit of twisting thread comprise the horizontal support arms that is fixed on the main shaft upper end, upper end and horizontal support arms rotate the rotating shaft that is connected, be arranged on the roller of twisting thread in the rotating shaft, be arranged on the dish of twisting thread on the master, be arranged on the master and with twist thread the contacted friction pulley of outer wall that coils and be arranged on the support with twisting thread and coil the friction wall that contacts;
Said power set comprise motor, variable frequency adjustment device and the transmission device that connects motor and main shaft;
Said fiber rope machine also comprise by power set drive and be used to form coil bobbin, be used for converting the single cord roller into do not have twisting multi cord roller or do not have twisting multiply coil conversion equipment, conversion equipment comprises lead frame, is arranged on a plurality of conductor loops on the lead frame.
According to a concrete aspect of the present invention, the said unit of twisting thread has 5, and 5 unit circumferentially evenly distributing along master of twisting thread.
Said rotating speed of motor scalable between 0-1410rpm.
According to another concrete aspect of the present invention; Last fixed disk that said bobbin comprises and drive axle of motor is fixedly connected and lower fixed disk, can be connected many first poles and second pole between fixed disk and the lower fixed disk with dismantling; Many first poles, many second poles are respectively along circumferentially evenly the distributing of upper and lower fixed disk, and the diameter of a circle that many first poles surround is less than said many second diameter of a circles that pole surrounds.
In a concrete embodiment, the diameter of a circle that said many first poles surround is 200mm, and the diameter of a circle that many second poles surround is 400mm, so, can obtain the coil that diameter is 200mm or 400mm.When producing the coil of diameter 200mm, can second pole of periphery be pulled down.
According to a concrete aspect of the present invention, said lead frame comprise a pair of vertical rod, can up-down adjustment be arranged on the cross bar in the vertical rod, a plurality of conductor loops distribute along the length direction of cross bar.The material of conductor loop is preferably pottery.
Another technical scheme provided by the invention is: a kind of method of using above-mentioned small-sized fiber rope machine production twisting multi cord roller, and it twines single cord according to the required number of share of stock of rope on the roller of twisting thread of corresponding number; On the roller of twisting thread of wrap wire not, place reinforcement, and make that institute is wired to be folded to through hole to pulley through one simultaneously, then line is delivered on the take up roll of coiler device; Open motor, regulate the variable frequency adjustment device, it is less just to have begun frequency; After waiting to stablize, transfer speed greatly, master rotates and drives the rotating shaft rotation again; Twist thread dish with the frictional force of friction pulley under rotate, thereby accomplish twisted and plied function, obtain twisting multi cord roller from take up roll at last.
The present invention also provides following technical scheme: a kind of method of using above-mentioned small-sized fiber rope machine production twisting multiply coil, and it twines single cord according to the required number of share of stock of rope on the roller of twisting thread of corresponding number; On the roller of twisting thread of wrap wire not, place reinforcement, and make that institute is wired to be folded to through hole to pulley through one simultaneously, then line is delivered on the bobbin; Open motor, regulate the variable frequency adjustment device, it is less just to have begun frequency; After waiting to stablize, transfer speed greatly, master rotates and drives the rotating shaft rotation again; Twist thread dish with the frictional force of friction pulley under rotate, thereby accomplish twisted and plied function, obtain twisting multiply coil from bobbin at last.
The present invention also provides following technical scheme: a kind ofly use the production of above-mentioned small-sized fiber rope machine not have twisting multiply coil or do not have the method for twisting multi cord roller; It is according to the required number of share of stock of rope; A plurality of single cord rollers are positioned under the lead frame, draw many single cords, send on the bobbin of restricting through conductor loop; Open motor, obtain not have twisting multiply coil; Perhaps, send to process on the coiler device of restricting and do not have twisting multi cord roller.
Among the present invention, line roller and coil are two kinds of forms that rope exists.Twisting multi cord roller is the line roll forming attitude of the strand that twists into of twisting multi cord.Twisting multiply coil is the coil form of the strand that twists into of twisting multi cord.The single cord roller is the line roll forming attitude of single cord.There is not twisting multi cord roller and is the line roll forming attitude of not having the strand that the twisting multi cord twists into.
Because the enforcement of above technical scheme, the present invention compared with prior art has plurality of advantages:
Small-sized fiber rope machine according to the present invention is easy, efficient, flexible, laborsaving, can be used for producing twisting multi cord roller, twisting multiply coil, do not have twisting multi cord roller and not have twisting multiply coil, and the number of share of stock of coil or line roller can be regulated; According to the difference of cordage desired strength, can place reinforcement on 1 to 2 roller therein, can obtain the twisting or the non-twisted lines thigh of different thicknesses, make the cordage (1-8mm) of different thicknesses then.
Description of drawings
Below in conjunction with concrete embodiment the present invention is done further detailed explanation, but the invention is not restricted to these embodiment.
Fig. 1 looks sketch map for the master according to small-sized frequency conversion multifunctional fibre rope machine of the present invention.
Fig. 2 is the schematic top plan view according to small-sized frequency conversion multifunctional fibre rope machine of the present invention.
Fig. 3 is for to look sketch map according to the left side of small-sized frequency conversion multifunctional fibre rope machine of the present invention.
Fig. 4 is for to look sketch map according to the right side of small-sized frequency conversion multifunctional fibre rope machine of the present invention.
Wherein:
1, support;
2, torsade plying device; 20, master; 21, main shaft; 22, horizontal support arms; 23, rotating shaft; 24, the roller of twisting thread; 25, the dish of twisting thread; 26, friction pulley; 27, friction wall;
3, coiler device; 30, take up roll; 31, cycloid roller; 32, cycloid arm;
40, motor; 41, variable frequency adjustment device; 42, transmission device; 420, power transmission shaft;
5, bobbin; 50, go up fixed disk; 51, lower fixed disk; 52, first pole; 53, second pole;
6, conversion equipment; 60, lead frame; 61, conductor loop; 600, vertical rod; 601, cross bar;
7, messenger device; 70, be folded to through hole; 71, pulley; 72, stem; 73, wire leading wheel; 74, down-lead bracket.
8, line (rope).
The specific embodiment
Shown in Fig. 1 to 4, mainly comprise support 1, be arranged on torsade plying device 2, messenger device 7, coiler device 3, power set, bobbin 5 on the support 1, be used for converting some single cord rollers into do not have twisting multi cord roller or do not have twisting multiply coil conversion equipment 6 according to the small-size multifunction frequency conversion fiber rope machine of present embodiment.Carry out detailed explanation in the face of each several part down.
Above-mentioned torsade plying device 2 comprises the master 20 that is arranged on the support 1, be arranged on the master 20 rotationally and driven main shaft 21 and five unit of twisting thread that rotate by power set.Wherein, Each unit of twisting thread comprise the horizontal support arms 22 that is fixed on main shaft 21 upper ends, upper end and horizontal support arms 22 rotate the rotating shaft 23 that is connected, be arranged on the roller 24 of twisting thread in the rotating shaft 23, be arranged on twisting thread dish 25 on the master 20, be arranged on the master 20 and with the contacted friction pulley 26 of outer wall of the dish 25 of twisting thread and be arranged on the friction wall 27 that fully contacts with the dish 25 of twisting thread on the support 1, the bottom of rotating shaft 23 is arranged on said twisting thread rotationally and coils on 25.This part is in when work, and main shaft 21 rotates and drives rotating shafts 23 and rotate, and produces frictional force between the dish 25 at the friction pulley on the master 20 26 with twisting thread, and driving twists thread coils 25 rotations, so accomplishes twisted and plied function.
Messenger device 7 comprise be positioned at said main shaft 21 tops be folded to through hole 70, pulley 71, stem 72, wire leading wheel 73 and down-lead bracket 74 etc.Each position component can suitably be adjusted according to actual needs.
Power set comprise motor 40, variable frequency adjustment device 41 and the transmission device 42 that connects motor 40 and main shaft 21.Power set are made as the frequency conversion power set, 0-50Hz inversion frequency as required, thus regulate rotating speed 0-1410rpm, realize that rotating speed is adjustable arbitrarily.
Last fixed disk 50 and the lower fixed disk 51 that said bobbin 5 comprises and the power transmission shaft 420 of transmission device 42 is fixedly connected, can be connected the six roots of sensation first pole 52 and second pole 53 between fixed disk 50 and the lower fixed disk 51 with dismantling; The six roots of sensation first pole 52, the six roots of sensation second pole 53 are respectively along upper and lower fixed disk 50; 51 circumferentially evenly distribute; The diameter of a circle that the six roots of sensation first pole 52 surrounds is 200mm, and the diameter of a circle that the six roots of sensation second pole 53 surrounds is 400mm.
Said conversion equipment 6 comprises the conductor loop 61 of lead frame 60, a plurality of porcelains, wherein, lead frame 60 comprise a pair of vertical rod 600, can up-down adjustment be arranged on the cross bar 601 in the vertical rod 600, a plurality of conductor loops 61 distribute along the length direction of cross bar 601.
The small-sized frequency conversion multifunctional fibre rope machine of this example, the rope making process of suitable fiber, the plying part can be five strands, through to the adjustment of number of share of stock and the selection of line roller quantity, can satisfy the user does not have stranded rope to 1-8mm diameter requirement.Some single cord rollers can be selected according to the user to the coil conversion portion voluntarily, can realize that some single cord rollers are respectively 200mm or 400mm to diameter and do not have the conversion between the twisting multiply coil.The selection of different coiling forms makes things convenient for following process.The design of converter plant makes prolong the service life of machine, and running speed arbitrarily changes, and compares with traditional hand rope machine, has improved efficient greatly.
Present embodiment provides the method for the small-sized fiber rope machine production twisting multi cord roller of a kind of embodiment of use 1, and practical implementation is following: twine single cord at three on twisting thread roller 24, on two rollers 24 of twisting thread of wrap wire not, place reinforcement; And make institute wired 8 be folded to through hole 70 to pulley 71 through one simultaneously, and then line is delivered to coiler device 3 places through stem 72, wire leading wheel 73, through cycloid arm 32 line 8 is guided on the take up roll 30; Open motor 40, regulate variable frequency adjustment device 41, it is less just to have begun frequency; After waiting to stablize; Transfer speed greatly again, master 20 rotates and drives rotating shafts 23 and rotate, twist thread dish 25 with the frictional force of friction pulley 26 under rotate; Thereby accomplish twisted and plied function, obtain twisting multi cord roller from take up roll 30 at last.
A kind of method of using the small-sized fiber rope machine production twisting multiply coil of embodiment 1, practical implementation is following: twine single cord at three on twisting thread roller 24, on two rollers 24 of twisting thread of wrap wire not, place reinforcement; And make institute wired 8 be folded to through hole 70 to pulley 71 through one simultaneously, and through down-lead bracket 74 line is delivered to bobbin 5, open motor 40; Regulate variable frequency adjustment device 41, it is less just to have begun frequency, treat stable after; Transfer speed greatly again, master 20 rotates and drives rotating shafts 23 and rotate, twist thread dish 25 with the frictional force of friction pulley 26 under rotate; Thereby accomplish twisted and plied function, obtain twisting multiply coil from bobbin 5 at last.
Embodiment 4
The small-sized fiber rope machine production of a kind of embodiment of use 1 does not have the method for twisting multiply coil; Practical implementation is following: the cross bar 601 times that some single cord rollers is positioned over lead frame 60; Draw many single cords through conductor loop 61; Send on the bobbin 5 of restricting, open motor 40, drive bobbin 5 and rotate formation nothing twisting multiply coil.
The small-sized fiber rope machine production of a kind of embodiment of use 1 does not have the method for twisting multi cord roller; Practical implementation is following: the cross bar 601 times that some single cord rollers is positioned over lead frame 60; Draw many single cords through conductor loop 61; Send on the coiler device 3 of restricting, just can realize that cordage directly is wound into roller, obtain not have twisting multi cord roller.
To sum up, fiber rope machine of the present invention can be regulated rotating speed voluntarily through regulating frequency; Have the mutual translation function of winding wire roller, be particularly suitable for the spinning fibre rope making, use flexibly, it is little to take up room, and individuality or rope works use under suitable any environment.
The foregoing description only is explanation technical conceive of the present invention and characteristics; Its purpose is to let the personage who is familiar with this technology can understand content of the present invention and enforcement according to this; Can not limit protection scope of the present invention with this; All equivalences that spirit is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (6)
1. method of using small-sized fiber rope machine production twisting multi cord roller; Said small-sized fiber rope machine comprises support (1), is arranged on torsade plying device (2), messenger device (7), coiler device (3) and power set on the said support (1); Said torsade plying device (2) comprises the master (20) that is arranged on the said support (1), be arranged on said master (20) rotationally goes up and drives main shaft (21), a plurality of unit of twisting thread that rotates by said power set, each said unit of twisting thread comprise the horizontal support arms (22) that is fixed on said main shaft (21) upper end, upper end and described horizontal support arms (22) rotate the rotating shaft (23) that is connected, be arranged on the roller of twisting thread (24) in the said rotating shaft (23), be arranged on the dish (25) of twisting thread on the said master (20), be arranged on said master (20) upward and with the contacted friction pulley of outer wall (26) of the said dish (25) of twisting thread and be arranged on the friction wall (27) that said support (1) upward contacts with the said dish (25) of twisting thread;
It is characterized in that: said power set comprise motor (40), variable frequency adjustment device (41) and connect said motor (40) and the transmission device (42) of said main shaft (21); Said fiber rope machine also comprise by said power set drive and be used to form coil bobbin (5), be used for converting the single cord roller into do not have twisting multi cord roller or do not have twisting multiply coil conversion equipment (6), said conversion equipment (6) comprises lead frame (60), is arranged on a plurality of conductor loops (61) on the said lead frame (60);
Said method is: according to the required number of share of stock of rope, go up at the roller of twisting thread (24) of corresponding number and to twine single cord, go up at the roller of twisting thread (24) of wrap wire not and place reinforcement; And make that institute is wired to be folded to through hole (70) to pulley (71) through one simultaneously, and then line is delivered on the take up roll (30) of coiler device (3), open motor (40); Regulate variable frequency adjustment device (41), it is less just to have begun frequency, treat stable after; Transfer speed greatly again, master (20) rotates and drives rotating shaft (23) and rotate, twist thread dish (25) with the frictional force of friction pulley (26) under rotate; Thereby accomplish twisted and plied function, obtain twisting multi cord roller from take up roll (30) at last.
2. method according to claim 1 is characterized in that: rotating speed scalable between 0-1410rpm of said motor (40).
3. method of using small-sized fiber rope machine production twisting multiply coil; Said small-sized fiber rope machine comprises support (1), is arranged on torsade plying device (2), messenger device (7), coiler device (3) and power set on the said support (1); Said torsade plying device (2) comprises the master (20) that is arranged on the said support (1), be arranged on said master (20) rotationally goes up and drives main shaft (21), a plurality of unit of twisting thread that rotates by said power set, each said unit of twisting thread comprise the horizontal support arms (22) that is fixed on said main shaft (21) upper end, upper end and described horizontal support arms (22) rotate the rotating shaft (23) that is connected, be arranged on the roller of twisting thread (24) in the said rotating shaft (23), be arranged on the dish (25) of twisting thread on the said master (20), be arranged on said master (20) upward and with the contacted friction pulley of outer wall (26) of the said dish (25) of twisting thread and be arranged on the friction wall (27) that said support (1) upward contacts with the said dish (25) of twisting thread;
It is characterized in that: said power set comprise motor (40), variable frequency adjustment device (41) and connect said motor (40) and the transmission device (42) of said main shaft (21); Said fiber rope machine also comprise by said power set drive and be used to form coil bobbin (5), be used for converting the single cord roller into do not have twisting multi cord roller or do not have twisting multiply coil conversion equipment (6), said conversion equipment (6) comprises lead frame (60), is arranged on a plurality of conductor loops (61) on the said lead frame (60);
Said method is: according to the required number of share of stock of rope, go up at the roller of twisting thread (24) of corresponding number and to twine single cord, go up at the roller of twisting thread (24) of wrap wire not and place reinforcement; And make that institute is wired to be folded to through hole (70) to pulley (71) through one simultaneously, and then line is delivered on the bobbin (5), open motor (40); Regulate variable frequency adjustment device (41), it is less just to have begun frequency, treat stable after; Transfer speed greatly again, master (20) rotates and drives rotating shaft (23) and rotate, twist thread dish (25) with the frictional force of friction pulley (26) under rotate; Thereby accomplish twisted and plied function, obtain twisting multiply coil from bobbin (5) at last.
4. method according to claim 3; It is characterized in that: last fixed disk (50) and the lower fixed disk (51) that said bobbin (5) comprises and the power transmission shaft (420) of said transmission device (42) is fixedly connected, can be connected said many first poles (52) and second pole (53) of going up between fixed disk (50) and the lower fixed disk (51) with dismantling; Said many first poles (52), said many second poles (53) are respectively along said upper and lower fixed disk (50; 51) circumferentially evenly distribution, the diameter of a circle that the diameter of a circle that said many first poles (52) surround surrounds less than said many second poles (53).
5. method according to claim 4 is characterized in that: the diameter of a circle that said many first poles (52) surround is 200mm, and the diameter of a circle that said many second poles (53) surround is 400mm.
6. method according to claim 3 is characterized in that: rotating speed scalable between 0-1410rpm of said motor (40).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105134837A CN102011329B (en) | 2010-10-21 | 2010-10-21 | Small variable frequency multi-functional fiber rope machine and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105134837A CN102011329B (en) | 2010-10-21 | 2010-10-21 | Small variable frequency multi-functional fiber rope machine and use method thereof |
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| CN102011329A CN102011329A (en) | 2011-04-13 |
| CN102011329B true CN102011329B (en) | 2012-01-11 |
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| CN2010105134837A Expired - Fee Related CN102011329B (en) | 2010-10-21 | 2010-10-21 | Small variable frequency multi-functional fiber rope machine and use method thereof |
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| CN109112693A (en) * | 2018-10-31 | 2019-01-01 | 常州市万兴自控设备有限公司 | A kind of ring ingot twisting rope making device and its working method |
| CN109750543A (en) * | 2018-11-29 | 2019-05-14 | 安徽欣海经编织造有限公司 | A kind of braider |
| CN109750542B (en) * | 2019-02-28 | 2023-09-19 | 泰州和润自动化科技有限公司 | Annular rope winding machine |
| CN111021119A (en) * | 2019-12-06 | 2020-04-17 | 嘉善精田精密机械制造有限公司 | Twisting adjusting device for rope twisting machine and adjusting method thereof |
| CN116516533B (en) * | 2023-07-04 | 2023-08-22 | 山东森荣新材料股份有限公司 | Silk yarn twisting and heat setting integrated machine and application method thereof |
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| CN102011329A (en) | 2011-04-13 |
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