CN201530944U - Multifunctional vertical rope stranding machine - Google Patents
Multifunctional vertical rope stranding machine Download PDFInfo
- Publication number
- CN201530944U CN201530944U CN2009202170707U CN200920217070U CN201530944U CN 201530944 U CN201530944 U CN 201530944U CN 2009202170707 U CN2009202170707 U CN 2009202170707U CN 200920217070 U CN200920217070 U CN 200920217070U CN 201530944 U CN201530944 U CN 201530944U
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- bobbin
- rotating disk
- main turntable
- secondary rotating
- vertical
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Abstract
The utility model relates to a multifunctional vertical rope stranding machine, aiming at solving the problem that the existing stranding machine occupies large land area. The multifunctional vertical rope stranding machine comprises a horizontal bracket, the middle of which is assembled with a main rotating disc which is provided with a lead hole in the center and is driven by a motor by a pressure rotating disc; a plurality of spool stations are arranged at the periphery of the main rotating disc; the horizontal bracket is provided with an outer tower rack which is provided with a vertical lead wheel on the top outside the main rotating disc, and an inner tower rack provided with a horizontal lead disc on the top is fixedly arranged in the middle of the main rotating disc upwards; the lead disc is provided with a central lead hole and a peripheral lead hole; the lead wheel is arranged at the outer side in the middle of the inner tower rack; one end of the horizontal bracket is assembled with a core spool device, and the other end thereof is matched with a winding spool device driven by the motor; and the lead wheel is arranged under the horizontal bracket. The multifunctional vertical rope stranding machine has the advantages of serving multiple proposes by one machine, being small in land occupation area, stable in horizontal rotation and operation, low in resistance and noise, less in abrasion and long in service life, saving power, having consistent resultant force of all strands of lines when in stranding, accelerating the rotating speed, and improving the working efficiency and stranding uniformity.
Description
Technical field
The utility model relates to a kind of multifunctional vertical hawser stranding machine.
Background technology
Existing cable twist machine all is horizontal, and promptly major-minor rotating disk and the drum perpendicular to the ground configuration all is stranded by carry out hawser to its front and back horizontal lead wire.Discover that through the inventor's long term investigation major-minor rotating disk because the quality around its axis can not be accomplished the homogeneous symmetry, is not suitable for quick operation perpendicular to the ground configuration, quick abrasion after equipment uses a period of time, will obviously increase along with the gap increases noise, do not save electricity yet, be not durable; In addition, its major-minor drum need take a lot of spaces to the both sides horizontal lead wire, and horizontal lead wire can take place inevitably to drop and hang down during twisted wire, thereby influences the gravitation homogeneity between each strand, and then influence the homogeneity balance of twisted pair cable, so must increase stretching repeatedly operation.
Summary of the invention
The purpose of this utility model is to overcome the above-mentioned defective of prior art, provides a kind of occupation of land few, does not need repeatedly the multifunctional vertical hawser stranding machine of stretching operation after stranded.
For achieving the above object, the utility model multifunctional vertical hawser stranding machine comprises a microscler horizontal stand, horizontal stand is fitted with motor-driven main turntable by Pressure turntable above the middle part, and periphery is useful on a plurality of bobbin stations of equipped bobbin device and secondary rotating disk upper bobbin device above the main turntable; Horizontal stand is equipped with the outer pylon of the vertical guide roller of top band outside main turntable, the main turntable middle part upwards is fixed with the interior pylon of top band horizontal lead wire dish, the lead wire tray center is shaped on wire guide, periphery is shaped on and the corresponding a plurality of fairleads of main turntable upper bobbin station, be equipped with and above-mentioned bobbin station and the corresponding wire leading wheel of lead wire tray wire guide respectively organized in the outside, interior pylon middle part, and the main turntable center is shaped on wire guide; Horizontal stand one end is equipped with the heart yearn shaft device, and the horizontal stand other end is furnished with motor-driven take-up shaft device, the wire leading wheel that matches with main turntable fairlead and above-mentioned heart yearn shaft device is housed below the horizontal stand.
During use, wire leading wheel below the heart yearn that the heart yearn shaft device is drawn is walked around main turntable, pass the main turntable center fairlead, pass behind the wire guide at lead wire tray center with converge from the sideline of fairlead around the lead wire tray stranded after, walk around the guide roller on outer pylon top, at last around the take-up shaft device of going under the motor-driven.
In the time of the rotation of motor-driven main turntable, also rotation thereupon of the bobbin of circumferential arrangement and Nei Tajia above it, behind the wire leading wheel in the end of a thread on the main turntable bobbin drew on the pylon, draw from the fairlead of interior tower top horizontal lead wire dish periphery again, and, drawn by the guide roller on the outer pylon at last along with the rotating screw of horizontal lead wire dish is wrapped in around the heart yearn.
When needs add rope strand (other thigh that spins) in cable, then dispose secondary rotating disk upper bobbin device on the main turntable, and make when main turntable rotates, also carry out rotation, thereby realization increases the purpose of the thigh that spins.It can twisted cable like this, again can stranded steel wire rope or other rope, cable, and a tractor serves several purposes.
When multi cord was stranded, each limit thigh was all handled in the nearly plumbness of symmetry, central strand and then is in plumbness, sagging can not take place, and can not influence the tension force homogeneity of twine, thereby can guarantee higher plying quality level.
This machine is that a kind of bobbin of machined object is placed on the horizontal rotating disc that to drive the rotating disk rotation by power stranded, perpendicular to rotating disk make progress (or down) draw volume to turn around to the take-up axle, can with encapsulate, mould, iron clad skin equipment is combined into combined production line, production of copper, the aluminium electric wire, multicore cable, steel strand wires, oil thread rope, cable, the iron clad skin, and nylon collodion silk, crudefiber crop, the multi-functional mechanical of hawser classes such as cloth, also can make the single function machine tool according to user's needs, reduce mechanical cost, as produce rope or during cable, the secondary rotating disk that main turntable is installed in it on main turntable all rotates, the linear speed of adjusting the rotating speed of secondary rotating disk and drawing volume can obtain closing the rope or the cable of the solid slyness of strength.
Produce aluminum steel that steel strand wires, six roots of sensation line add core, and many copper cash then do not need the rotation of secondary rotating disk, under the situation of main turntable normal rotation, can stop the running of secondary rotating disk or unload secondary rotating disk and needed a plurality of reel is installed is reached required radical.
In a word, the utility model multifunctional vertical hawser stranding machine: the rotation of the main turntable of horizontal arrangement is more steady, and noise is little, rotating part is not easy to wear, it is good to horizontally rotate security, also power saving; Particularly vertical structure can be saved big quantity space, suitable operation fast helps enhancing productivity, and does not need repeatedly stretching operation after stranded, any main turntable diameter and equipped any a plurality of bobbin stations can be adapted to, the huge cable needs of stranded super split conductor quantity can be satisfied.
As optimization, the main turntable middle part is fitted with the center bull gear that buncher drives by bearing and hollow shaft, main turntable is fitted with removable large fluted disc at the bobbin station place of secondary rotating disk upper bobbin device by bearing and axle, and large fluted disc is by small tooth plate in the middle of removable and the engagement of center bull gear; In the time of above large fluted disc is positioned at main turntable, large fluted disc is as the directly equipped bobbin device of secondary rotating disk, and when below large fluted disc is positioned at main turntable, large fluted disc is coaxial with the secondary rotating disk above the main turntable, is equipped with the bobbin device above the secondary rotating disk.Wherein removable large fluted disc and middle small tooth plate can change gearratio after changing the big small tooth plate of the different numbers of teeth, realize the multiple speed of joining of secondary rotating disk and main turntable, are used to satisfy various working condition needs.
So design, secondary rotating disk can also drive under main turntable center bull gear, middle small tooth plate and the large fluted disc at buncher and carry out rotation, thereby realize dual stranded in the main turntable revolution; Be that main turntable rotation realization is always stranded, secondary rotating disk rotation realizes that the branch of indivedual cotton ropes is stranded.More convenient large fluted disc and the small tooth plate changed at any time in the time of above large fluted disc is positioned at main turntable, the big small tooth plate of perhaps dismantling is changed the bobbin device at any time.When below large fluted disc is positioned at main turntable, then above the main turntable efficiently, safe, can strengthen but change big small tooth plate difficulty.Because on main turntable and below all designed equipped space, produce or can freely select according to actual needs when using any one of above two kinds of configuration modes.Adopt motor-driven center bull gear to drive small tooth plate, large fluted disc mode again, the center large fluted disc can be simultaneously at a plurality of secondary rotating disks of its peripheral drive.
As optimization, described heart yearn shaft device supports axle bed by bobbin support bracket or bobbin and the heart yearn axle is formed; Described take-up shaft device supports axle bed by bobbin support bracket or bobbin and the take-up axle is formed; Described motor is a buncher.Buncher can adapt to multiple twisting speed needs.
As optimization, described bobbin device is a shaft type or multiaxial type bobbin support bracket or bobbin support axle bed, and described motor is furnished with the rotating control device.The rotating control device can be adjusted the direction of rotation of main turntable and secondary rotating disk at any time according to the actual process needs.
As optimization, main turntable is shaped on vertical through holes at each bobbin station place; When equipped bobbin device, the vertical through holes place directly installs the bobbin support bracket by column or bobbin supports axle bed; When equipped secondary rotating disk upper bobbin device, the vertical through holes place installs bobbin support bracket or bobbin again and supports axle bed by bearing and the equipped secondary rotating disk of vertical shaft above the secondary rotating disk.So design, main turntable all can be selected layout line shaft device or secondary rotating disk upper bobbin device arbitrarily according to actual needs at each bobbin station, and all be convenient for changing at any time, the unusual product of suitable for producing polytype and kind, thus satisfy a tractor serves several purposes needs.
As optimization, after bobbin support bracket on the secondary rotating disk or bobbin supported the equipped bobbin of axle bed, bobbin was positioned at secondary rotating disk vertical shaft one side.So design can avoid rotation process center line roll both sides to swing back and forth, and is tight during pine when causing line, influences the twisted wire quality.
As optimization, secondary rotating disk vertical shaft is arranged in bobbin coiling groove.Can obviously reduce the amplitude of fluctuation of line in bobbin the same side.
As optimization, secondary rotating disk vertical shaft is positioned at the trough line of bobbin coiling groove and the centre of full line position.Can reduce the amplitude of fluctuation of line to greatest extent in bobbin the same side.
As optimization, its control mode has manual control, automatic, semiautomatic control, numerical control; It is in series with encapsulate equipment or plastic equipment or iron clad skin equipment and becomes streamlined production line.Can give full play to the little advantage of its floor space.
After adopting technique scheme, the utility model multifunctional vertical hawser stranding machine has a tractor serves several purposes, it is big to hold the reel amount, volume is little, floor space is few, rationally utilizes the workshop height, reduces factory building length, reduce investment, horizontally rotate running steadily, resistance is little, and noise is little, wearing and tearing are few, long service life is saved power, and each strand is vertical and vertical when stranded is symmetrically distributed, every line is subjected to the pulling force unanimity, close the strength unanimity, save the stretching repeatedly operation after stranded, and can improve rotating speed and enhance productivity, improved the stranded uniformity, ultra-large type main turntable diameter and equipped any a plurality of bobbin stations can be conveniently disposed, the advantage of the huge cable production needs of stranded super split conductor quantity can be satisfied.
Description of drawings
Fig. 1 is the main TV structure schematic diagram of the utility model multifunctional vertical hawser stranding machine;
Fig. 2 is the plan structure schematic diagram after the utility model multifunctional vertical hawser stranding machine removes inside and outside pylon;
Fig. 3 is the secondary rotating disk of the utility model multifunctional vertical hawser stranding machine and the plan structure schematic diagram of vertical shaft and bobbin part thereof;
Fig. 4 is the plan structure schematic diagram of the horizontal lead wire dish of the utility model multifunctional vertical hawser stranding machine.
The specific embodiment
Illustrate further below in conjunction with accompanying drawing and instantiation
As shown in the figure, the utility model multifunctional vertical hawser stranding machine comprises the microscler horizontal stand 1 of wearing supporting leg 11 under one, be fitted with the main turntable 2 that buncher drives by Pressure turntable above horizontal stand 1 middle part, periphery is useful on five bobbin stations of equipped bobbin device and secondary rotating disk upper bobbin device above the main turntable 2; Horizontal stand 1 is equipped with the outer pylon 3 of the vertical guide roller 80 of top band outside main turntable 2, main turntable 2 middle parts upwards are fixed with the interior pylon 4 of top band horizontal lead wire dish 41, lead wire tray 41 centers are shaped on wire guide 90, periphery is shaped on and the corresponding a plurality of fairleads 91 of main turntable 2 upper bobbin stations, the outside, interior pylon 4 middle parts has and above-mentioned bobbin station and the lead wire tray fairlead 91 corresponding wire leading wheels 81 respectively organized, and main turntable 2 centers are shaped on fairlead 91; Horizontal stand 1 one ends are equipped with the heart yearn shaft device, and horizontal stand 1 other end is furnished with the take-up shaft device that buncher drives, and the wire leading wheel 81 that matches with main turntable fairlead 91 and above-mentioned heart yearn shaft device are housed below the horizontal stand 1.
Be fitted with the center bull gear 20 that buncher drives by bearing and hollow shaft 26 above the main turntable 2, main turntable 2 is fitted with removable large fluted disc 21 at the bobbin station place of secondary rotating disk upper bobbin device by vertical shaft 29, and large fluted disc 21 is by small tooth plate in the middle of removable 22 and 20 engagements of center bull gear; Large fluted disc 21 is as equipped bobbin device above the secondary rotating disk.
The bobbin of main turntable 2 has two stations that are used for equipped secondary rotating disk upper bobbin device, one in described bobbin device is that a shaft type bobbin supports axle bed 23, an equipped above bobbin 24 (be used for from wiring, put more energy into certainly), another is that two independent shaft type bobbins support axle bed 23, an equipped separately above bobbin 24 equipped in vertical shaft 29 both sides (being used for two twines mutually, puts more energy into mutually).Annotate: after bobbin support bracket on the large fluted disc 21 (secondary rotating disk) or bobbin supported the equipped bobbin of axle bed, bobbin 24 should be positioned at secondary rotating disk vertical shaft 29 1 sides.Preferred secondary rotating disk vertical shaft 29 is arranged in bobbin 24 coiling grooves.Most preferably secondary rotating disk vertical shaft 29 is positioned at the trough line of bobbin coiling groove and the middle place (as shown in Figure 3) of full line position.
The bobbin of main turntable 2 has three station that is used for equipped bobbin device, and the bobbin station place of main turntable 2 online shaft devices is fitted with a shaft type or multiaxial type bobbin support bracket and bobbin by vertical shaft 29 and supports axle bed; Be fitted with a shaft type bobbin on one of them vertical shaft 29 and support axle bed 23 (being used for steel strand wires, copper aluminum stranded conductor plying), two-axis bobbin support bracket 25 arranged side by side (being used for many plying) about being fitted with on another vertical shaft 29 is fitted with four-axle type bobbin support bracket 25 arranged side by side (being used for many plying) on the 3rd vertical shaft 29.
Main turntable 2 needs slow-speed when being used for twisted cable, needs are fast when being used for stranded cable changes, and can also freely adjust (heighten or turn down) rotating speed according to the concrete intensity of twining certainly.
Described heart yearn shaft device supports axle bed 23 by bobbin and two coaxial heart yearn axles 24 are formed; Described take-up shaft device supports axle bed 23 by bobbin and take-up axle 24 is formed.Described motor is a buncher of being furnished with the rotating control device.
As shown in Figure 2, described take-up axle 24 is driven by travelling gear 27 by buncher 28.Outer pylon top is ladder frame, helps saving material, reduces cost and improves stability; The bottom is a vertical type shelf, conveniently holds main turntable.
Certainly, the bobbin station that periphery is useful on equipped bobbin device and secondary rotating disk upper bobbin device above the main turntable is generally equally distributed 3-9, and is a plurality of arbitrarily as 3,4,5,6,8,9 etc.Main turntable typically has a diameter from 0.5 meter to 10 meters, can also enlarge arbitrarily certainly.Its power mode and the control mode of power comprised Artificial Control, machinery control, semiautomatic control automatically, numerical control etc.Other subsequent production process equipments such as encapsulate machine, plastic wrapping machine, iron clad skin machine become streamlined production line because the floor space I is directly connected in same workshop for it.
The multi-functional stranding machine main feature of the utility model has:
One, a tractor serves several purposes, change production kind need not purchased many machineries, saves equipment investment.
Two, volume is little, and it is big to hold reel, is convenient to transportation and installs.
Three, rationally utilize the workshop height, reduced workshop length, save factory building, save investment (middle-size and small-size machinery can be produced) in general room.
Four, horizontally rotate smooth running, resistance is little, saves power, and can be to improve rotating speed, enhances productivity.
Five, plying evenly, close the strength ideal, draw volume twisting part potential energy because of make progress perpendicular to rotating disk (or downwards) and keep perpendicularity (overcoming the vertical arc of horizontal mechanical), make every line be subjected to that pulling force is consistent, to close strength consistent, reduced repeatedly stretching operation, realized improving quality, reduce the purpose that consumes and increase benefit.
Six, material loading is convenient, and because the bobbin of machined object is placed on the horizontal rotating disc, the position is lower, and on horizontal plane, even heavier bobbin also can easily be loaded onto without handling machinery.
Seven, be convenient to assembly line, because having saved workshop length, cable can directly turn around the mechanically continuation processing of next procedure, having reduced turns to ETL estimated time of loading, be conducive to guarantee the end to end quality of part, and be convenient to the production of overlength degree cable, also help and enhance productivity.
In a word, the utility model Multifunctional vertical rope stranding machine has the saving factory building, saves investment, increases the benefit, and reduces cost, and various cables can both stranded a tractor serves several purposes, is suitable for the advantage that expands the scale of production under the limited condition of factory building.
Claims (9)
1. multifunctional vertical hawser stranding machine, it is characterized in that comprising a microscler horizontal stand, horizontal stand is fitted with motor-driven main turntable by Pressure turntable above the middle part, and periphery is useful on a plurality of bobbin stations of equipped bobbin device and secondary rotating disk upper bobbin device above the main turntable; Horizontal stand is equipped with the outer pylon of the vertical guide roller of top band outside main turntable, the main turntable middle part upwards is fixed with the interior pylon of top band horizontal lead wire dish, the lead wire tray center is shaped on wire guide, periphery is shaped on and the corresponding a plurality of fairleads of main turntable upper bobbin station, be equipped with and above-mentioned bobbin station and the corresponding wire leading wheel of lead wire tray wire guide respectively organized in the outside, interior pylon middle part, and the main turntable center is shaped on fairlead; Horizontal stand one end is equipped with the heart yearn shaft device, and the horizontal stand other end is furnished with motor-driven take-up shaft device, the wire leading wheel that matches with main turntable fairlead and above-mentioned heart yearn shaft device is housed below the horizontal stand.
2. according to the described multifunctional vertical hawser of claim 1 stranding machine, it is characterized in that the main turntable middle part is fitted with the center bull gear that buncher drives by bearing and hollow shaft, main turntable is fitted with removable large fluted disc at the bobbin station place of secondary rotating disk upper bobbin device by bearing and axle, and large fluted disc is by small tooth plate in the middle of removable and the engagement of center bull gear; In the time of above large fluted disc is positioned at main turntable, large fluted disc is as the directly equipped bobbin device of secondary rotating disk, and when below large fluted disc is positioned at main turntable, large fluted disc is coaxial with the secondary rotating disk above the main turntable, is equipped with the bobbin device above the secondary rotating disk.
3. according to the described multifunctional vertical hawser of claim 1 stranding machine, it is characterized in that described heart yearn shaft device supports axle bed by bobbin support bracket or bobbin and the heart yearn axle is formed; Described take-up shaft device supports axle bed by bobbin support bracket or bobbin and the take-up axle is formed; Described motor is a buncher.
4. according to claim 1 or 2 or 3 described multifunctional vertical hawser stranding machines, it is characterized in that described bobbin device is a shaft type or multiaxial type bobbin support bracket or bobbin support axle bed, described motor is furnished with the rotating control device.
5. according to the described multifunctional vertical hawser of claim 4 stranding machine, it is characterized in that main turntable is shaped on vertical through holes at each bobbin station place; When equipped bobbin device, the vertical through holes place directly installs the bobbin support bracket by column or bobbin supports axle bed; When equipped secondary rotating disk upper bobbin device, the vertical through holes place installs bobbin support bracket or bobbin again and supports axle bed by bearing and the equipped secondary rotating disk of vertical shaft above the secondary rotating disk.
6. according to the described multifunctional vertical hawser of claim 5 stranding machine, it is characterized in that bobbin support bracket on the secondary rotating disk or bobbin support the equipped bobbin of axle bed after, bobbin is positioned at secondary rotating disk vertical shaft one side.
7. according to the described multifunctional vertical hawser of claim 6 stranding machine, it is characterized in that secondary rotating disk vertical shaft is arranged in bobbin coiling groove.
8. according to the described multifunctional vertical hawser of claim 7 stranding machine, it is characterized in that secondary rotating disk vertical shaft is positioned at the trough line of bobbin coiling groove and the centre of full line position.
9. according to claim 1 or 2 or 3 described multifunctional vertical hawser stranding machines, it is characterized in that its control mode has manual control, automatic, semiautomatic control, numerical control; It is in series with encapsulate equipment or plastic equipment or iron clad skin equipment and becomes streamlined production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202170707U CN201530944U (en) | 2009-09-25 | 2009-09-25 | Multifunctional vertical rope stranding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202170707U CN201530944U (en) | 2009-09-25 | 2009-09-25 | Multifunctional vertical rope stranding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201530944U true CN201530944U (en) | 2010-07-21 |
Family
ID=42526348
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202170707U Expired - Fee Related CN201530944U (en) | 2009-09-25 | 2009-09-25 | Multifunctional vertical rope stranding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201530944U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107833701A (en) * | 2017-10-27 | 2018-03-23 | 北京无线电测量研究所 | A kind of planet bobbin winoler and its method for winding |
| CN110481836A (en) * | 2019-07-25 | 2019-11-22 | 东莞市翔烨电子设备有限公司 | A kind of packet adhesive tape machine |
| CN111676719A (en) * | 2020-05-08 | 2020-09-18 | 黄山创想科技股份有限公司 | Pre-deformation aluminum-clad steel and stranding method thereof |
| CN116946931A (en) * | 2023-09-19 | 2023-10-27 | 中机博也(宁波)汽车技术有限公司 | Cab rotating system and transportation equipment |
-
2009
- 2009-09-25 CN CN2009202170707U patent/CN201530944U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107833701A (en) * | 2017-10-27 | 2018-03-23 | 北京无线电测量研究所 | A kind of planet bobbin winoler and its method for winding |
| CN110481836A (en) * | 2019-07-25 | 2019-11-22 | 东莞市翔烨电子设备有限公司 | A kind of packet adhesive tape machine |
| CN111676719A (en) * | 2020-05-08 | 2020-09-18 | 黄山创想科技股份有限公司 | Pre-deformation aluminum-clad steel and stranding method thereof |
| CN116946931A (en) * | 2023-09-19 | 2023-10-27 | 中机博也(宁波)汽车技术有限公司 | Cab rotating system and transportation equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100721 Termination date: 20120925 |