CN102011329A - Small variable frequency multi-functional fiber rope machine and use method thereof - Google Patents
Small variable frequency multi-functional fiber rope machine and use method thereof Download PDFInfo
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- CN102011329A CN102011329A CN 201010513483 CN201010513483A CN102011329A CN 102011329 A CN102011329 A CN 102011329A CN 201010513483 CN201010513483 CN 201010513483 CN 201010513483 A CN201010513483 A CN 201010513483A CN 102011329 A CN102011329 A CN 102011329A
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- 230000001105 regulatory effect Effects 0.000 claims abstract description 6
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- 239000004020 conductor Substances 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 230000002787 reinforcement Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 4
- 238000009987 spinning Methods 0.000 abstract description 2
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- 238000010586 diagram Methods 0.000 description 3
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- 229920000742 Cotton Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
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Abstract
The invention relates to a small variable frequency multi-functional fiber rope machine, which comprises a machine base, a rope twisting and stranding device, a rope guide device, a winding device, a power device, a coil stand and a conversion device for converting a single-strand wire roller to a non-twisted multi-strand wire roller or a non-twisted multi-strand wire coil. The rope twisting and stranding device comprises a main disc, a main shaft and a plurality of wire twisting units. The power device comprises a motor, a variable frequency regulator and a transmission device for connecting the motor with the main shaft. The conversion device comprises a wire frame and a plurality of wire rings arranged on the wire frame. The machine can automatically regulate rotating speed by regulating frequency, and has the function for mutually converting between coils and wire rollers. The machine is particularly suitable for making ropes with spinning fibers. The machine is flexible in use, occupies small space, and is suitable for individuals or rope factories to use in various conditions.
Description
Technical field
The present invention relates to a kind of small-size multifunction fiber rope machine that is used for single-stranded fiber is processed into rope.
Background technology
Known, clear superiority is widely used in rope making but small-sized rope machine is little because of body volume, floor space is little, the many and office operation of mounting table number is easy and simple to handle on the unit are etc.At present, the small-sized rope machine of having developed is mainly used in the braiding of plastics, the rope made of hemp, coir rope or cotton rope, has following three major types characteristics:
1, can work out 3~5 strands multiply rope machine, but do not have frequency conversion, no winding wire roller translation function and twist multiply invariably and make the coil function, as application number be 200820022720.8,200720122714.5,95224747.X, 98203917.4,97216137.6,97216137.6 Chinese patent application.
2, the mutual translation function that does not possess line roller and coil, can not change number of share of stock, immutable coil size is 200420050680.X, 87200431,93217382.9,200720103069.2,912107510,89214980.9 Chinese patent application as application number.
3, the waste plastic bag rope machine can be processed into plastic ties with waste plastic bag, and pointed strong characteristics, shortcoming are that the scope of application is little, no frequency conversion, and the immutable number of changing shares, no winding wire roller translation function is twisted multiply invariably and is made the coil function.It as application number 200720103069.2 Chinese invention patent application.
As everyone knows, different application scenarios is all inequality to the requirement of material, the thickness of rope, number of share of stock, form (line roller or coil), for example some user also needs not twisted and plied, the thickness of rope needs freely to control flexibly, the material of rope needs change flexibly, and as using the fibrage rope, the user also will be transformed into coil to the line roller as required sometimes, this invents multi-functional rope machine with regard to needs according to work purpose difference, and present small-sized rope machine does not all have this function.Existing in addition rope machine all can not arbitrarily change running speed (when just bringing into operation, needing at a slow speed usually so that operation is adjusted rotating speed again after waiting to stablize and made its normal operation), can't guarantee the quality of rope making.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiencies in the prior art, and a kind of small-sized frequency conversion multifunctional fibre rope machine of easy, efficient, laborsaving and flexible operation is provided, and it can be used for processing various ropes, applied range.
For solving above technical problem, the present invention takes following technical scheme:
A kind of small-sized fiber rope machine, it comprises support, is arranged on torsade plying device, messenger device, coiler device and power set on the support, wherein:
Described torsade plying device comprises the master that is arranged on the support, is arranged on the master and by power set and drives main shaft, a plurality of unit of twisting thread that rotates rotationally, each unit of twisting thread comprise the horizontal support arms that is fixed on the main shaft upper end, upper end and horizontal support arms rotate the rotating shaft that is connected, be arranged on the roller of twisting thread in the rotating shaft, be arranged on the dish of twisting thread on the master, be arranged on the master and with twist thread the contacted friction pulley of outer wall that coils and be arranged on the support with twisting thread and coil the friction wall that contacts;
Described power set comprise motor, variable frequency adjustment device and the transmission device that connects motor and main shaft;
Described fiber rope machine also comprise by power set drive and be used to form coil bobbin, be used for the single cord roller is converted to the conversion equipment that does not have twisting multi cord roller or do not have twisting multiply coil, conversion equipment comprises lead frame, is arranged on a plurality of conductor loops on the lead frame.
According to a concrete aspect of the present invention, the described unit of twisting thread has 5, and 5 unit circumferentially evenly distributing along master of twisting thread.
Described rotating speed of motor can be regulated between 0-1410rpm.
According to another concrete aspect of the present invention, last fixed disk that described bobbin comprises and drive axle of motor is fixedly connected and lower fixed disk, can be connected many first poles and second pole between fixed disk and the lower fixed disk with dismantling, many first poles, many second poles are respectively along circumferentially evenly the distributing of upper and lower fixed disk, and the diameter of a circle that many first poles surround is less than described many second diameter of a circles that pole surrounds.
In a specific embodiment, the diameter of a circle that described many first poles surround is 200mm, and the diameter of a circle that many second poles surround is 400mm, so, can obtain the coil that diameter is 200mm or 400mm.When producing the coil of diameter 200mm, second pole of periphery can be pulled down.
According to a concrete aspect of the present invention, described lead frame comprise a pair of vertical rod, can up-down adjustment be arranged on cross bar in the vertical rod, a plurality of conductor loops distribute along the length direction of cross bar.The material of conductor loop is preferably pottery.
Another technical scheme provided by the invention is: a kind of method of using above-mentioned small-sized fiber rope machine production twisting multi cord roller, it is according to the required number of share of stock of rope, on the roller of twisting thread of corresponding number, twine single cord, on the roller of twisting thread of wrap wire not, place reinforcement, and make institute wiredly be folded to through hole to pulley by one simultaneously, then line is delivered on the take up roll of coiler device, open motor, regulate the variable frequency adjustment device, it is less just to have begun frequency, after waiting to stablize, speed is transferred greatly, master rotates and drives rotating shaft and rotate again, twist thread dish with the frictional force of friction pulley under rotate, thereby finish twisted and plied function, obtain twisting multi cord roller from take up roll at last.
The present invention also provides following technical scheme: a kind of method of using above-mentioned small-sized fiber rope machine production twisting multiply coil, it is according to the required number of share of stock of rope, on the roller of twisting thread of corresponding number, twine single cord, on the roller of twisting thread of wrap wire not, place reinforcement, and make institute wiredly be folded to through hole to pulley by one simultaneously, then line is delivered on the bobbin, open motor, regulate the variable frequency adjustment device, it is less just to have begun frequency, after waiting to stablize, speed is transferred greatly, master rotates and drives rotating shaft and rotate again, twist thread dish with the frictional force of friction pulley under rotate, thereby finish twisted and plied function, obtain twisting multiply coil from bobbin at last.
The present invention also provides following technical scheme: a kind ofly use the production of above-mentioned small-sized fiber rope machine not have twisting multiply coil or do not have the method for twisting multi cord roller, it is according to the required number of share of stock of rope, a plurality of single cord rollers are positioned under the lead frame, draw many single cords and pass through conductor loop, send on the bobbin of restricting, open motor, obtain not have twisting multiply coil; Perhaps, send to make on the coiler device of restricting and do not have twisting multi cord roller.
Among the present invention, line roller and coil are two kinds of forms that rope exists.Twisting multi cord roller is the line roll forming attitude of the strand that twists into of twisting multi cord.Twisting multiply coil is the coil form of the strand that twists into of twisting multi cord.The single cord roller is the line roll forming attitude of single cord.There is not twisting multi cord roller and is the line roll forming attitude of not having the strand that the twisting multi cord twists into.
Because the enforcement of above technical scheme, the present invention compared with prior art has plurality of advantages:
Small-sized fiber rope machine according to the present invention is easy, efficient, flexible, laborsaving, can be used for producing twisting multi cord roller, twisting multiply coil, do not have twisting multi cord roller and not have twisting multiply coil, and the number of share of stock of coil or line roller can be regulated; According to the difference of cordage desired strength, can place reinforcement on 1 to 2 roller therein, can obtain the twisting or the non-twisted lines thigh of different thicknesses, make the cordage (1-8mm) of different thicknesses then.
Description of drawings
The present invention will be further described in detail below in conjunction with specific embodiment, but the invention is not restricted to these embodiment.
Fig. 1 looks schematic diagram for the master according to small-sized frequency conversion multifunctional fibre rope machine of the present invention.
Fig. 2 is the schematic top plan view according to small-sized frequency conversion multifunctional fibre rope machine of the present invention.
Fig. 3 is for to look schematic diagram according to the left side of small-sized frequency conversion multifunctional fibre rope machine of the present invention.
Fig. 4 is for to look schematic diagram according to the right side of small-sized frequency conversion multifunctional fibre rope machine of the present invention.
Wherein:
1, support;
2, torsade plying device; 20, master; 21, main shaft; 22, horizontal support arms; 23, rotating shaft; 24, the roller of twisting thread; 25, the dish of twisting thread; 26, friction pulley; 27, friction wall;
3, coiler device; 30, take up roll; 31, cycloid roller; 32, cycloid arm;
40, motor; 41, variable frequency adjustment device; 42, transmission device; 420, power transmission shaft;
5, bobbin; 50, go up fixed disk; 51, lower fixed disk; 52, first pole; 53, second pole;
6, conversion equipment; 60, lead frame; 61, conductor loop; 600, vertical rod; 601, cross bar;
7, messenger device; 70, be folded to through hole; 71, pulley; 72, stem; 73, wire leading wheel; 74, down-lead bracket.
8, line (rope).
The specific embodiment
Shown in Fig. 1 to 4, mainly comprise support 1, be arranged on torsade plying device 2, messenger device 7, coiler device 3, power set, bobbin 5 on the support 1, be used for some single cord rollers are converted to the conversion equipment 6 that does not have twisting multi cord roller or do not have twisting multiply coil according to the small-size multifunction frequency conversion fiber rope machine of present embodiment.Below each several part is described in detail.
Above-mentioned torsade plying device 2 comprises the master 20 that is arranged on the support 1, be arranged on the master 20 rotationally and driven main shaft 21 and five unit of twisting thread that rotate by power set.Wherein, each unit of twisting thread comprise the horizontal support arms 22 that is fixed on main shaft 21 upper ends, upper end and horizontal support arms 22 rotate the rotating shaft 23 that is connected, be arranged on the roller 24 of twisting thread in the rotating shaft 23, be arranged on twisting thread dish 25 on the master 20, be arranged on the master 20 and with the contacted friction pulley 26 of outer wall of the dish 25 of twisting thread and be arranged on the support 1 and dish 25 friction wall that fully contact 27 of twisting thread, the bottom of rotating shaft 23 is arranged on described twisting thread rotationally and coils on 25.This part is in when work, and main shaft 21 rotates and drives rotating shafts 23 and rotate, and produces frictional force between the dish 25 at the friction pulley on the master 20 26 with twisting thread, and driving twists thread coils 25 rotations, so finishes twisted and plied function.
Messenger device 7 comprise be positioned at described main shaft 21 tops be folded to through hole 70, pulley 71, stem 72, wire leading wheel 73 and down-lead bracket 74 etc.Each position component can suitably be adjusted according to actual needs.
Power set comprise motor 40, variable frequency adjustment device 41 and the transmission device 42 that connects motor 40 and main shaft 21.Power set are made as the frequency conversion power set, 0-50Hz inversion frequency as required, thus regulate rotating speed 0-1410rpm, realize that rotating speed is adjustable arbitrarily.
Last fixed disk 50 and the lower fixed disk 51 that described bobbin 5 comprises and the power transmission shaft 420 of transmission device 42 is fixedly connected, can be connected the six roots of sensation first pole 52 and second pole 53 between fixed disk 50 and the lower fixed disk 51 with dismantling, the six roots of sensation first pole 52, the six roots of sensation second pole 53 are respectively along upper and lower fixed disk 50,51 circumferentially evenly distribute, the diameter of a circle that the six roots of sensation first pole 52 surrounds is 200mm, and the diameter of a circle that the six roots of sensation second pole 53 surrounds is 400mm.
Described conversion equipment 6 comprises the conductor loop 61 of lead frame 60, a plurality of porcelains, wherein, lead frame 60 comprise a pair of vertical rod 600, can up-down adjustment be arranged on cross bar 601 in the vertical rod 600, a plurality of conductor loops 61 distribute along the length direction of cross bar 601.
The small-sized frequency conversion multifunctional fibre rope machine of this example, the rope making process of suitable fiber, the plying part can be five strands, by to the adjustment of number of share of stock and the selection of line roller quantity, can satisfy the user does not have stranded rope to 1-8mm diameter requirement.Some single cord rollers can be selected according to the user voluntarily to the coil conversion portion, can realize that some single cord rollers are respectively 200mm or 400mm to diameter and do not have conversion between the twisting multiply coil.The selection of different coiling forms makes things convenient for following process.The design of converter plant makes prolong the service life of machine, and running speed arbitrarily changes, and compares with traditional hand rope machine, has improved efficient greatly.
Present embodiment provides the method for the small-sized fiber rope machine production twisting multi cord roller of a kind of embodiment of use 1, concrete implement as follows: twine single cord at three on twisting thread roller 24, on two rollers 24 of twisting thread of wrap wire not, place reinforcement, and make institute wired 8 be folded to through hole 70 to pulley 71 by one simultaneously, then with line process stem 72, wire leading wheel 73 is delivered to coiler device 3 places, by cycloid arm 32 line 8 is guided on the take up roll 30, open motor 40, regulate variable frequency adjustment device 41, it is less just to have begun frequency, after waiting to stablize, speed is transferred greatly, master 20 rotates and drives rotating shafts 23 and rotate again, twist thread dish 25 with the frictional force of friction pulley 26 under rotate, thereby finish twisted and plied function, obtain twisting multi cord roller from take up roll 30 at last.
A kind of method of using the small-sized fiber rope machine production twisting multiply coil of embodiment 1, concrete implement as follows: twine single cord at three on twisting thread roller 24, on two rollers 24 of twisting thread of wrap wire not, place reinforcement, and make institute wired 8 be folded to through hole 70 to pulley 71 by one simultaneously, through down-lead bracket 74 line is delivered to bobbin 5, open motor 40, regulate variable frequency adjustment device 41, it is less just to have begun frequency, after waiting to stablize, speed is transferred big again, master 20 rotates and drives rotating shaft 23 rotations, twist thread dish 25 with the frictional force of friction pulley 26 under rotate, thereby finish twisted and plied function, obtain twisting multiply coils from bobbin 5 at last.
Embodiment 4
The small-sized fiber rope machine production of a kind of embodiment of use 1 does not have the method for twisting multiply coil, concrete implement as follows: the cross bar 601 times that some single cord rollers is positioned over lead frame 60, draw many single cords by conductor loop 61, send on the bobbin 5 of restricting, open motor 40, drive bobbin 5 and rotate formation nothing twisting multiply coil.
The small-sized fiber rope machine production of a kind of embodiment of use 1 does not have the method for twisting multi cord roller, concrete implement as follows: the cross bar 601 times that some single cord rollers is positioned over lead frame 60, draw many single cords by conductor loop 61, send on the coiler device 3 of restricting, just can realize that cordage directly is wound into roller, obtain not have twisting multi cord roller.
To sum up, fiber rope machine of the present invention can be regulated rotating speed voluntarily by regulating frequency; Have the mutual translation function of winding wire roller, be particularly suitable for the spinning fibre rope making, use flexibly, it is little to take up room, and is fit to individuality or rope works's use under any environment.
The foregoing description only is explanation technical conceive of the present invention and characteristics; its purpose is to allow the personage who is familiar with this technology can understand content of the present invention and enforcement according to this; can not limit protection scope of the present invention with this; all equivalences that spirit essence is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (10)
1. small-sized fiber rope machine is characterized in that: comprises support (1), is arranged on torsade plying device (2), messenger device (7), coiler device (3) and power set on the described support (1),
It is characterized in that:
Described torsade plying device (2) comprises the master (20) that is arranged on the described support (1), be arranged on rotationally that described master (20) is gone up and drive the main shaft (21) that rotates by described power set, a plurality of unit of twisting thread, each described unit of twisting thread comprises the horizontal support arms (22) that is fixed on described main shaft (21) upper end, the rotating shaft (23) that upper end and described horizontal support arms (22) rotate and be connected, be arranged on the roller of twisting thread (24) in the described rotating shaft (23), be arranged on the dish (25) of twisting thread on the described master (20), be arranged on that described master (20) is gone up and with the contacted friction pulley of outer wall (26) of the described dish (25) of twisting thread and be arranged on the friction wall (27) that contacts with the described dish (25) of twisting thread on the described support (1);
Described power set comprise motor (40), variable frequency adjustment device (41) and connect described motor (40) and the transmission device (42) of described main shaft (21);
Described fiber rope machine also comprise by described power set drive and be used to form coil bobbin (5), be used for the single cord roller is converted to the conversion equipment (6) that does not have twisting multi cord roller or do not have twisting multiply coil, described conversion equipment (6) comprises lead frame (60), is arranged on a plurality of conductor loops (61) on the described lead frame (60).
2. small-sized fiber rope machine according to claim 1 is characterized in that: the described unit of twisting thread has 5, and 5 unit circumferentially evenly distributing along described master (20) of twisting thread.
3. small-sized fiber rope machine according to claim 1 is characterized in that: the rotating speed of described motor (40) can be regulated between 0-1410rpm.
4. small-sized fiber rope machine according to claim 1, it is characterized in that: described bobbin (5) comprises last fixed disk (50) and the lower fixed disk (51) that the power transmission shaft (420) with described transmission device (42) is fixedly connected, can be connected described many first poles (52) and second pole (53) of going up between fixed disk (50) and the lower fixed disk (51) with dismantling, described many first poles (52), described many second poles (53) are respectively on described, lower fixed disk (50,51) circumferentially evenly distribution, the diameter of a circle that the diameter of a circle that described many first poles (52) surround surrounds less than described many second poles (53).
5. small-sized fiber rope machine according to claim 4 is characterized in that: the diameter of a circle that described many first poles (52) surround is 200mm, and the diameter of a circle that described many second poles (53) surround is 400mm.
6. small-sized fiber rope machine according to claim 1, it is characterized in that: described lead frame (60) comprise a pair of vertical rod (600), can up-down adjustment be arranged on cross bar (601) in the described vertical rod (600), a plurality of described conductor loops (61) distribute along the length direction of described cross bar (601).
7. according to claim 1 or 6 described small-sized fiber rope machines, it is characterized in that: the material of described conductor loop (61) is pottery.
8. method of using the described small-sized fiber rope machine production twisting of claim 1 multi cord roller, it is characterized in that: according to the required number of share of stock of rope, go up the winding single cord at the roller of twisting thread (24) of corresponding number, go up at the roller of twisting thread (24) of wrap wire not and to place reinforcement, and make that institute is wired to be folded to through hole (70) to pulley (71) by one simultaneously, then line is delivered on the take up roll (30) of coiler device (3), open motor (40), regulate variable frequency adjustment device (41), it is less just to have begun frequency, after waiting to stablize, speed is transferred greatly, master (20) rotates and drives rotating shaft (23) and rotate again, twist thread dish (25) with the frictional force of friction pulley (26) under rotate, thereby finish twisted and plied function, obtain twisting multi cord roller from take up roll (30) at last.
9. method of using the described small-sized fiber rope machine production twisting of claim 1 multiply coil, it is characterized in that: according to the required number of share of stock of rope, go up the winding single cord at the roller of twisting thread (24) of corresponding number, go up at the roller of twisting thread (24) of wrap wire not and to place reinforcement, and make that institute is wired to be folded to through hole (70) to pulley (71) by one simultaneously, then line is delivered on the bobbin (5), open motor (40), regulate variable frequency adjustment device (41), it is less just to have begun frequency, after waiting to stablize, speed is transferred greatly, master (20) rotates and drives rotating shaft (23) and rotate again, twist thread dish (25) with the frictional force of friction pulley (26) under rotate, thereby finish twisted and plied function, obtain twisting multiply coil from bobbin (5) at last.
10. one kind is used the production of the described small-sized fiber rope machine of claim 1 not have twisting multiply coil or is not had the method for twisting multi cord roller, it is characterized in that: according to the required number of share of stock of rope, a plurality of single cord rollers are positioned on the lead frame (60), draw many single cords by conductor loop (61), send on the bobbin of restricting (5), open motor (40), obtain not have twisting multiply coil; Perhaps, send to make on the coiler device of restricting (3) and do not have twisting multi cord roller.
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CN2010105134837A CN102011329B (en) | 2010-10-21 | 2010-10-21 | Small variable frequency multi-functional fiber rope machine and use method thereof |
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CN2010105134837A CN102011329B (en) | 2010-10-21 | 2010-10-21 | Small variable frequency multi-functional fiber rope machine and use method thereof |
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Cited By (9)
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CN103541147A (en) * | 2013-10-30 | 2014-01-29 | 李理 | Universal guiding device for wire making machine |
CN104995352A (en) * | 2012-11-06 | 2015-10-21 | 通用线缆超导体有限公司 | Machine for producing transposed cable |
CN108824042A (en) * | 2018-05-29 | 2018-11-16 | 福建省复新农业科技发展有限公司 | A device for making packing ropes for agricultural straw fertilizer bags |
CN109112693A (en) * | 2018-10-31 | 2019-01-01 | 常州市万兴自控设备有限公司 | A kind of ring ingot twisting rope making device and its working method |
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Cited By (11)
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CN104995352A (en) * | 2012-11-06 | 2015-10-21 | 通用线缆超导体有限公司 | Machine for producing transposed cable |
CN103541147A (en) * | 2013-10-30 | 2014-01-29 | 李理 | Universal guiding device for wire making machine |
CN108824042A (en) * | 2018-05-29 | 2018-11-16 | 福建省复新农业科技发展有限公司 | A device for making packing ropes for agricultural straw fertilizer bags |
CN109208359A (en) * | 2018-08-18 | 2019-01-15 | 贵州钢绳股份有限公司 | A kind of electronic wire arranging method of Bunching machine adjustable |
CN109112693A (en) * | 2018-10-31 | 2019-01-01 | 常州市万兴自控设备有限公司 | A kind of ring ingot twisting rope making device and its working method |
CN109750543A (en) * | 2018-11-29 | 2019-05-14 | 安徽欣海经编织造有限公司 | A kind of braider |
CN109750542A (en) * | 2019-02-28 | 2019-05-14 | 泰州和润自动化科技有限公司 | Endless rope wrapping machine |
CN109750542B (en) * | 2019-02-28 | 2023-09-19 | 泰州和润自动化科技有限公司 | Annular rope winding machine |
CN111021119A (en) * | 2019-12-06 | 2020-04-17 | 嘉善精田精密机械制造有限公司 | Twisting adjusting device for rope twisting machine and adjusting method thereof |
CN116516533A (en) * | 2023-07-04 | 2023-08-01 | 山东森荣新材料股份有限公司 | Silk yarn twisting and heat setting integrated machine and application method thereof |
CN116516533B (en) * | 2023-07-04 | 2023-08-22 | 山东森荣新材料股份有限公司 | Silk yarn twisting and heat setting integrated machine and application method thereof |
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