CN102496417B - Wire drawing and taking up device for enamelling machine - Google Patents
Wire drawing and taking up device for enamelling machine Download PDFInfo
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- CN102496417B CN102496417B CN 201110380999 CN201110380999A CN102496417B CN 102496417 B CN102496417 B CN 102496417B CN 201110380999 CN201110380999 CN 201110380999 CN 201110380999 A CN201110380999 A CN 201110380999A CN 102496417 B CN102496417 B CN 102496417B
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- take
- wire
- wire drawing
- wheel
- constant speed
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Abstract
The invention discloses a wire drawing and taking up device for an enamelling machine. The wire drawing and taking up device comprises a take-up motor, a take-up capstan motor and a wire drawing motor, wherein the output end of the take-up motor is connected with a rotating shaft of a take-up reel through a driving device; the output end of the take-up capstan motor is connected with a rotating shaft of a take-up capstan through a driving device; a wire spool of the take-up capstan is connected with a wire spool of the take-up reel through an enamelled wire; the output end of the wire drawing motor is sequentially connected with a first belt pulley, a second belt pulley and a rotating shaft of a wire drawing capstan through the driving device; and the enamelled wire is sequentially connected with wheel surfaces of an upper wire-drawing cone pulley, a wire-drawing die carrier, a lower wire-drawing cone pulley, the wire drawing capstan, a wire return wheel and a guide pulley of a tension control device of the wire drawing capstan. According to the wire drawing and taking up device disclosed by the invention, the wire drawing capstan and the take-up capstan are respectively independent; the wire drawing capstan is controlled by adopting tension; the take-up capstan is separately driven by using the motor; and the wire-drawing speed or the take-up speed can be changed by adjusting the rotating speed of the motor according to the production requirement, thereby ensuring the quality of finished wires.
Description
Technical field
The present invention relates to the manufacturing equipment of enamelled wire, especially relate to wire drawing and the take-up of enamelling machine.
Background technology
Enamelling machine is the manufacturing equipment of enamelled wire, and comprising wire drawing and take-up, wherein wire-drawing frame is used for the raw material bare wire is drawn into the diameter of product line with mould, and take-up is used for the enamelled wire of making is wound to take-up reel,
When existing take-up wire-drawing frame was worked, enamelled wire bare wire material had tensioning to a certain degree, if drawing speed is too fast, the bare wire material can be stretched and attenuate when tensioning degree was bigger, and serious meeting is broken, thereby has influence on the quality of product line.Reduce rate of tension and just must adjust drawing speed, but because in the existing take-up wire-drawing frame, take-up constant speed wheel and wire drawing constant speed wheel are installed on the two ends of same axle, and take-up constant speed wheel and wire drawing constant speed wheel rotate synchronously, can't regulate drawing speed or take-up speed separately.
Summary of the invention
The applicant studies and improves at the above-mentioned shortcoming that prior art exists, and a kind of wire drawing and take-up of enamelling machine is provided, and can adjust drawing speed separately, thereby improves the quality of product line.
The present invention adopts following technical scheme in order to solve the problems of the technologies described above:
The wire drawing of enamelling machine and take-up comprise take-up motor, take-up constant speed turbin generator and wire drawing motor; The output of take-up motor is connected with the rotating shaft of take-up reel by transmission device and deceleration device; The output of take-up constant speed turbin generator is connected by the rotating shaft of transmission device with take-up constant speed wheel, and the wire spool of take-up constant speed wheel is connected with the wire spool of take-up reel by the enamelled wire wire rod; The output of wire drawing motor is connected by the rotating shaft of transmission device order with first belt wheel, second belt wheel and wire drawing constant speed wheel; Enamelled wire wire rod tensioning in proper order connects following each wheel face of taking turns: go up the guide wheel that wiredrawing step pulley, wire drawing die mould bases, following wiredrawing step pulley, wire drawing constant speed wheel, loop line wheel and wire drawing constant speed are taken turns tenslator.
The structure of described wire drawing constant speed wheel tenslator is as follows:
The central shaft of the guide wheel of described tenslator is connected with an end of fork, and the other end of fork is connected with an end of fork axle, and balancing weight is installed on the fork; The periphery of fork axle is by bearing installation shaft bearing, and described bearing pedestal is fixed in frame; The other end of described fork axle is connected with the rotating shaft of first gear, first gear and the engagement of second gear, and described bearing pedestal is fixed in the rotating shaft of second gear; Rotary angle transmitter is fixedly installed in described bearing pedestal, and the power shaft of described rotary angle transmitter is connected with the rotating shaft of second gear.
Technique effect of the present invention: wire drawing constant speed wheel is independent separately with take-up constant speed wheel among the present invention.Take-up constant speed wheel utilizes motor to draw separately; Control the wire drawing rotating speed of motor by wire drawing constant speed wheel, tenslator and frequency converter, thus the control drawing speed, the free adjustment of realization drawing speed, the steady and wire drawing quality of assurance wire drawing.Can also regulate the speed of take-up motor and take-up constant speed turbin generator with the mode of manual adjustments frequency converter, as the auxiliary adjustment measure of wiredrawing wire rod tension force control.The present invention efficiently solves the problem that drawing speed in the past can not be regulated, and has avoided that wire rod is excessively stretched in the actual production process, effectively improves the product line quality.
Description of drawings
Fig. 1 is main TV structure schematic diagram of the present invention.
Fig. 2 is right TV structure schematic diagram of the present invention.
Fig. 3 is the B-B sectional structure schematic diagram of Fig. 1 of the present invention.
Fig. 4 is the A-A sectional structure schematic diagram of Fig. 1 of the present invention.
Fig. 5 is the front view of constant speed wheel tenslator, broken section.
Fig. 6 is the right view of Fig. 5.
Fig. 7 is the vertical view of Fig. 5, broken section.
Embodiment
See Fig. 3, take-up motor 28 is installed in frame 4 bottoms, and take-up electrical machine belt pulley 27 is installed on the output of take-up motor 28, is connected with take-up belt wheel 30 by belt 29, and take-up belt wheel 30 connects the rotating shaft of take-up reel 8 by reduction box 31.
See Fig. 4, the output of take-up constant speed turbin generator 26 is installed belt wheel 21, and belt wheel 21 is by being with 20 to connect with belt wheel 22 synchronously; Belt wheel 22 is installed in an end of take-up constant speed wheel shaft 23, and the other end of wheel shaft 23 is installed take-up constant speed wheel 25, and take-up constant speed wheel shaft 23 is installed in frame 4 by bearing pedestal 24.The wire spool of take-up constant speed wheel 25 is connected with the wire spool of take-up reel 8 by the enamelled wire wire rod.
See Fig. 4, wire drawing constant speed wheel shaft 19 is installed in the bearing pedestal 11, and wire drawing constant speed wheel 5 and second belt wheel 10 and first belt wheel 9 are installed in the two ends of axle 19 respectively, and bearing pedestal 11 is fixed on the frame 4.
See Fig. 1, loop line wheel 3 is positioned at below the wire drawing constant speed wheel 5, and the guide wheel 43 of drawing tensile force control device is installed on the frame 4.See Fig. 2, the output of wire drawing motor 13 is installed belt wheel 14, and by being with 15 to connect gap bridge belt wheels 16 synchronously, gap bridge belt wheel 17 and the 16 coaxial installations of gap bridge belt wheel, gap bridge belt wheel 17 is fixed on the frame 4 by mistake bridge chair 12.Gap bridge belt wheel 17 is by being with 18 connections, first belt wheel 9, second belt wheel 10, wire drawing constant speed wheel 5 and the 9 coaxial installations of first belt wheel synchronously.See Fig. 4, Fig. 3, second belt wheel 10 is by being with 33 to be linked in sequence and to go up wire drawing belt wheel 34 and drop-down silk ribbon wheel 32 synchronously, last wire drawing belt wheel 34 and drop-down silk ribbon wheel 32 respectively with last wiredrawing step pulley 37 and down wiredrawing step pulley 39 be coaxially installed on axle 36, axle 41,35 and 40 bearing pedestals that are respectively axle 36 and axle 41 among Fig. 3.See Fig. 2, Fig. 1, be linked in sequence wheel face of following each wheel of enamelled wire wire rod: go up wiredrawing step pulley 37, wire drawing die mould bases 38, the guide wheel 43 in the tenslator of wiredrawing step pulley 39, wire drawing constant speed wheel 5, loop line wheel 3 and wire drawing constant speed wheel 5 down.
The course of work:
(1), drawing process:
See Fig. 2, wire drawing motor 13 rotates, and wire drawing electrical machine belt pulley 14 rotates by being with 18 drives, first belt wheel 9, second belt wheel 10, wire drawing constant speed wheel 5 synchronously by being with 15 to drive gap bridge belt wheel 16 and 17 rotations of gap bridge belt wheel synchronously.See Fig. 4, Fig. 3, second belt wheel 10 is by being with 33 to transmit with last wire drawing belt wheel 34, drop-down silk ribbon wheel 32 and to rotate synchronously, thereby wiredrawing step pulley 37 and wiredrawing step pulley 39 rotations down in the drive, see Fig. 1, the speed ratio that the diameter difference of wire drawing belt wheel 34, drop-down silk ribbon wheel 32 produces in the utilization, the pulling wire rod is realized wire drawing through wire drawing die.Concrete as Fig. 3, shown in Figure 1, through last wiredrawing step pulley 37, through the wire drawing of wire drawing die 38, wire rod 2 processes after the wire drawing are wiredrawing step pulley 39 down from import 42 for wire rod 2 before the wire drawing, returning around supreme wiredrawing step pulley 37, entering the outlet 6 of wire drawing chamber 7 then from last wiredrawing step pulley 37.
(2) regulate drawing speed:
See Fig. 1, through the wire rod 2 after wire drawing die 38 wire drawings, through the outlet 6 of wire drawing chamber 7 around to wire drawing constant speed wheel 5, again through loop line wheel 3 on the constant speed wheel 5 around on several roads, process wire drawing constant speed wheel tenslator is regulated drawing speed again, realizes that the constant speed of wire drawing is with steady.The wire drawing of guide wheel 43 outputs enters Xia Dao (japanning) operation from wire drawing constant speed wheel tenslator.
(3), the structure of tenslator and the course of work:
The structure of tenslator: the central shaft 44 of guide wheel 43 is connected with an end of fork 46, and the other end of fork 46 is connected with an end of fork axle 47, and balancing weight 45 is installed on the fork 46; The periphery of fork axle 47 is by bearing installation shaft bearing 48, and bearing pedestal 48 is fixed in frame 4; The other end of fork axle 47 is connected with the rotating shaft of first gear 49, first gear 49 and 50 engagements of second gear, and described bearing pedestal 48 is fixed in the rotating shaft of second gear 50; Rotary angle transmitter 51 is fixedly installed in bearing pedestal 48, and the power shaft of rotary angle transmitter 51 is connected with the rotating shaft of second gear 50, and 52 is the case of rotary angle transmitter 51 among Fig. 5.
The course of work: the wire rod of wire drawing is through guide wheel 43, driving fork 46 swings, by fork axle 47 driven gears 49 and gear 50 certain angle that swings, this pendulum angle feeds back to rotary angle transmitter 51, compare with the qualified pendulum angle that sets in advance according to the wire drawing thickness, as deviation appears, regulate the rotating speed of wire drawing motor 13 automatically by frequency converter.
(4), take-up process:
See Fig. 3, take-up motor 28 rotates, and passes to take-up belt wheel 30 by belt 29, drives 8 rotating shafts of take-up reel device by reduction box 31 and rotates, and realizes the take-up operation.
The take-up constant speed: see Fig. 4, take-up constant-seed motor 26 is rotated, and the belt wheel 21 on take-up constant-seed motor 26 output shafts rotates thereby drive take-up constant speed wheel 25 by being with 20 to drive belt wheel 22 rotations synchronously.Overtension in the take-up process, can also directly transfer the rotating speed of slow take-up motor 28 or take-up constant speed turbin generator 26 to reduce take-up speed with the mode of manual adjustments frequency converter, thereby reduce the tension force of wiredrawing wire rod in the production process, avoid wire rod excessively to be stretched, as the auxiliary adjustment measure of wiredrawing wire rod tension force control.
Above-mentioned converter circuit, rotary angle transmitter and control circuit thereof all adopt prior art.
Claims (2)
1. the wire drawing of enamelling machine and take-up is characterized in that: comprise take-up motor (28), take-up constant speed turbin generator (26) and wire drawing motor (13); The output of take-up motor (28) is connected with the rotating shaft of take-up reel (8) by transmission device and deceleration device; The output of take-up constant speed turbin generator (26) is connected by the rotating shaft of transmission device with take-up constant speed wheel (25), and the wire spool of take-up constant speed wheel (25) is connected with the wire spool of take-up reel (8) by the enamelled wire wire rod; The output of wire drawing motor (13) is connected by the rotating shaft of transmission device order with first belt wheel (9), second belt wheel (10) and wire drawing constant speed wheel (5); Enamelled wire wire rod tensioning in proper order connects following each wheel face of taking turns: go up the guide wheel (43) that wiredrawing step pulley (37), wire drawing die mould bases (38), following wiredrawing step pulley (39), wire drawing constant speed wheel (5), loop line wheel (3) and wire drawing constant speed are taken turns tenslator.
2. according to wire drawing and the take-up of the described enamelling machine of claim 1, it is characterized in that the structure of described wire drawing constant speed wheel tenslator is as follows:
The central shaft (44) of guide wheel (43) is connected with an end of fork (46), and the other end of fork (46) is connected with an end of fork axle (47), and fork (46) is gone up balancing weight (45) is installed; The periphery of fork axle (47) is by bearing installation shaft bearing (48), and bearing pedestal (48) is fixed in frame (4); The other end of fork axle (47) is connected with the rotating shaft of first gear (49), first gear (49) and second gear (50) engagement, and described bearing pedestal (48) is fixed in the rotating shaft of second gear (50); Rotary angle transmitter (51) is fixedly installed in bearing pedestal (48), and the power shaft of rotary angle transmitter (51) is connected with the rotating shaft of second gear (50).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110380999 CN102496417B (en) | 2011-11-25 | 2011-11-25 | Wire drawing and taking up device for enamelling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110380999 CN102496417B (en) | 2011-11-25 | 2011-11-25 | Wire drawing and taking up device for enamelling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102496417A CN102496417A (en) | 2012-06-13 |
| CN102496417B true CN102496417B (en) | 2013-08-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110380999 Expired - Fee Related CN102496417B (en) | 2011-11-25 | 2011-11-25 | Wire drawing and taking up device for enamelling machine |
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| Country | Link |
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| CN (1) | CN102496417B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103730208A (en) * | 2013-12-12 | 2014-04-16 | 无锡西玛梅达电工有限公司 | Oven line outlet speed control device of high-speed drawing enameling machine |
| CN104966590B (en) * | 2015-07-23 | 2017-09-01 | 安吉腾飞电子有限公司 | A kind of small electrical line drawing wrap-up |
| CN106205860B (en) * | 2016-06-27 | 2017-08-22 | 佛山市顺德区盛永机械有限公司 | A kind of multipurpose horizontal aluminum steel enamelling machine |
| CN112974554A (en) * | 2021-03-30 | 2021-06-18 | 鹤山市江磁线缆有限公司 | Prevent copper line wire drawing machine of broken string |
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| DE3444902A1 (en) * | 1984-12-08 | 1986-06-12 | Theodor 3004 Isernhagen Preussner | SEWERING MACHINE SYSTEM |
| JP2000351532A (en) * | 1999-06-10 | 2000-12-19 | Fujikura Ltd | Tape winding device |
| CN200960529Y (en) * | 2006-04-25 | 2007-10-17 | 普罗机电(苏州)有限公司 | Stainless steel fine line drawing machine |
| CN101249911A (en) * | 2007-12-18 | 2008-08-27 | 周开勇 | Numerical control wire ranging device and method thereof |
| CN201383383Y (en) * | 2008-12-25 | 2010-01-13 | 上海金东线缆设备有限公司 | Wire drawing machine with continuous annealing and preheating |
| CN201383384Y (en) * | 2008-12-25 | 2010-01-13 | 上海金东线缆设备有限公司 | Fine wire drawing machine with continuous annealing device |
| CN201498268U (en) * | 2009-08-14 | 2010-06-02 | 江苏苏阳电工机械有限公司 | Active pay-off device of novel wire twisting machine |
| CN201956137U (en) * | 2011-03-01 | 2011-08-31 | 铜陵市精隆电工材料有限责任公司 | Vertical enamelling machine for disconnect protection |
| CN202363178U (en) * | 2011-11-25 | 2012-08-01 | 无锡市梅达电工机械有限公司 | Enamelling machine wire drawing and takeup device |
-
2011
- 2011-11-25 CN CN 201110380999 patent/CN102496417B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3444902A1 (en) * | 1984-12-08 | 1986-06-12 | Theodor 3004 Isernhagen Preussner | SEWERING MACHINE SYSTEM |
| JP2000351532A (en) * | 1999-06-10 | 2000-12-19 | Fujikura Ltd | Tape winding device |
| CN200960529Y (en) * | 2006-04-25 | 2007-10-17 | 普罗机电(苏州)有限公司 | Stainless steel fine line drawing machine |
| CN101249911A (en) * | 2007-12-18 | 2008-08-27 | 周开勇 | Numerical control wire ranging device and method thereof |
| CN201383383Y (en) * | 2008-12-25 | 2010-01-13 | 上海金东线缆设备有限公司 | Wire drawing machine with continuous annealing and preheating |
| CN201383384Y (en) * | 2008-12-25 | 2010-01-13 | 上海金东线缆设备有限公司 | Fine wire drawing machine with continuous annealing device |
| CN201498268U (en) * | 2009-08-14 | 2010-06-02 | 江苏苏阳电工机械有限公司 | Active pay-off device of novel wire twisting machine |
| CN201956137U (en) * | 2011-03-01 | 2011-08-31 | 铜陵市精隆电工材料有限责任公司 | Vertical enamelling machine for disconnect protection |
| CN202363178U (en) * | 2011-11-25 | 2012-08-01 | 无锡市梅达电工机械有限公司 | Enamelling machine wire drawing and takeup device |
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| CN102496417A (en) | 2012-06-13 |
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