CN201571473U - Multifunctional horizontal sterilizing kettle - Google Patents
Multifunctional horizontal sterilizing kettle Download PDFInfo
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- CN201571473U CN201571473U CN2009203175712U CN200920317571U CN201571473U CN 201571473 U CN201571473 U CN 201571473U CN 2009203175712 U CN2009203175712 U CN 2009203175712U CN 200920317571 U CN200920317571 U CN 200920317571U CN 201571473 U CN201571473 U CN 201571473U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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Abstract
本实用新型涉及一种多功能卧式杀菌釜;包括侧喷罐和回转罐,所述侧喷罐上设有三个热水进口、冷却水进口、排水口和热气进口,侧喷罐中设有三组喷射管,三组喷射管分别设置在侧喷罐中上侧和左右两侧,三组喷射管分别与侧喷罐三个热水进口连接;所述回转罐上设置有热水进口、热气进口、冷却水进口和排水口,所述的回转罐内设有旋转笼。本实用新型的有益效果是:本实用新型是集侧喷、全水、全水回转、淋水、淋水回转、蒸汽六种杀菌功能于一体的杀菌装置;杀菌釜升温快,节约能源,可均匀地对包装成型食品进行高温短时杀菌处理,从而确保食品保持最佳风味、色泽与品质,解决了传统杀菌釜经过高温杀菌后产品出现的不良风味,达到稳定产品质量,提高成品率,降低耗损率的目的。
The utility model relates to a multi-functional horizontal sterilizing kettle, which comprises a side spray tank and a rotary tank. The side spray tank is provided with three hot water inlets, cooling water inlets, drain ports and hot gas inlets. Three groups of injection pipes are respectively arranged on the upper side and the left and right sides of the side spray tank, and the three groups of injection pipes are respectively connected to the three hot water inlets of the side spray tank; the rotary tank is provided with hot water inlets, hot air Inlet, cooling water inlet and drain, the rotary cage is provided in the rotary tank. The beneficial effects of the utility model are: the utility model is a sterilizing device integrating six sterilization functions of side spraying, full water, full water rotation, water spraying, water spraying rotation, and steam; the sterilization kettle heats up quickly, saves energy, and can Uniformly sterilize the packaged food at high temperature for a short time, so as to ensure that the food maintains the best flavor, color and quality, solve the bad flavor of the product after high temperature sterilization in the traditional sterilizer, achieve stable product quality, improve the yield rate, and reduce Attrition rate purposes.
Description
技术领域technical field
本实用新型涉及熟食制品杀菌机械的技术领域,特别涉及一种多功能卧式杀菌釜。The utility model relates to the technical field of sterilizing machinery for cooked food products, in particular to a multifunctional horizontal sterilizing kettle.
背景技术Background technique
玻璃瓶装、塑料瓶装、易拉罐装、蒸煮袋装、真空包装食品在我们的生活中已是必不可少,对上述包装食品目前多采用杀菌釜进行杀菌,现有的杀菌釜在于进水管道采取开孔管使用过程中喷嘴喷雾不均匀,其结构使得热分布温度不均衡性度大,杀菌釜内部热分布分不均匀;杀菌模式上比较单一,如全水,或侧喷;升降温阶段多偏向于三段式,设备运行过程中温度控制,压力控制波动大,影响杀菌的效果;系统控制动作不流畅,热源供应系统未采取能力交换,直接使用蒸汽进入设备,导致设备内不同区域温度波动大;对杀菌中心温度的检测控制范围宽泛,影响产品杀菌F值的设计,杀菌公式设计已经超过产品杀菌达到商业无菌目的的杀菌时间。Glass bottles, plastic bottles, cans, retort bags, and vacuum-packed foods are already indispensable in our lives. At present, most of the above-mentioned packaged foods are sterilized by sterilizers. The existing sterilizers are water inlet pipes. During the use of the hole tube, the nozzle spray is uneven, and its structure makes the heat distribution temperature uneven, and the heat distribution inside the autoclave is uneven; the sterilization mode is relatively simple, such as full water, or side spray; the temperature rise and fall stages are more biased In the three-stage type, the temperature control and pressure control fluctuate greatly during the operation of the equipment, which affects the sterilization effect; the system control action is not smooth, and the heat source supply system does not adopt capacity exchange, and directly uses steam to enter the equipment, resulting in large temperature fluctuations in different areas of the equipment ; The detection and control range of the temperature of the sterilization center is wide, which affects the design of the product sterilization F value, and the design of the sterilization formula has exceeded the sterilization time for product sterilization to achieve commercial sterility.
发明内容Contents of the invention
本实用新型的目的是提供一种多功能卧式杀菌釜,该杀菌釜增加了回转罐,在侧喷罐中采用三方向喷射分别控制的结构,保证了热分布温度不均衡性小于0.3度;杀菌釜内部热分布均匀,使得杀菌过程产品加热无死点,确保食品安全的同时,达到产品的最佳品质。The purpose of this utility model is to provide a multi-functional horizontal sterilizing kettle, the sterilizing kettle is added with a rotary tank, and the structure of spraying in three directions is respectively controlled in the side spray tank, so as to ensure that the temperature imbalance of heat distribution is less than 0.3 degrees; The heat distribution inside the autoclave is uniform, so that there is no dead point in the heating of the product during the sterilization process, ensuring food safety while achieving the best quality of the product.
本实用新型提供的技术方案为:一种多功能卧式杀菌釜,包括侧喷罐和回转罐,所述侧喷罐上设有三个热水进口,还设有冷却水进口、排水口和热气进口,所述侧喷罐冷却水进口通过电磁控制阀a与冷却水源连接,所述侧喷罐排水口通过连接三通电磁控制阀C和三通电磁控制阀D连接循环泵,循环泵再连接到换热器换热进口,所述侧喷罐热气进口通过电磁控制阀b与热气源连接,所述侧喷罐三个热水进口分别接有电磁控制阀c,侧喷罐三个热水进口电磁控制阀输入口并联与热水源连接并同时通过一个三通电磁控制阀A与换热器换热出口连接,实现热水在侧喷罐的循环运转;在侧喷罐中的下侧设有食品输送轨道,侧喷罐中的上侧和左右两侧分别设有一组喷射管,三组喷射管分别与侧喷罐三个热水进口连接;所述回转罐上设置有热水进口、热气进口、冷却水进口和排水口,所述回转罐热水进口接到三通电磁控制阀A实现与热水源和换热器连接,所述回转罐热气进口通过三通电磁控制阀B与侧喷罐上热气进口连接,所述回转罐冷却水进口通过电磁控制阀d与冷却水源连接,所述回转罐排水口通过连接到三通电磁控制阀D形成热水在回转罐的循环运转;所述的回转罐内设置有旋转笼。The technical solution provided by the utility model is: a multifunctional horizontal sterilizing kettle, including a side spray tank and a rotary tank, and the side spray tank is provided with three hot water inlets, a cooling water inlet, a drain port and a hot air Inlet, the cooling water inlet of the side spray tank is connected to the cooling water source through the electromagnetic control valve a, the drain port of the side spray tank is connected to the circulation pump by connecting the three-way electromagnetic control valve C and the three-way electromagnetic control valve D, and the circulation pump is connected to To the heat exchange inlet of the heat exchanger, the hot gas inlet of the side spray tank is connected to the hot gas source through the electromagnetic control valve b, the three hot water inlets of the side spray tank are respectively connected to the electromagnetic control valve c, and the three hot water inlets of the side spray tank The input port of the imported electromagnetic control valve is connected in parallel with the hot water source and at the same time connected with the heat exchange outlet of the heat exchanger through a three-way electromagnetic control valve A to realize the circulating operation of hot water in the side spray tank; There is a food conveying track, and a set of injection pipes are respectively arranged on the upper side and the left and right sides of the side spray tank, and the three sets of injection pipes are respectively connected with the three hot water inlets of the side spray tank; the rotary tank is provided with hot water inlets, Hot gas inlet, cooling water inlet and drain port, the hot water inlet of the rotary tank is connected to the three-way electromagnetic control valve A to realize the connection with the hot water source and the heat exchanger, and the hot gas inlet of the rotary tank is connected to the side through the three-way electromagnetic control valve B The hot air inlet on the spray tank is connected, the cooling water inlet of the rotary tank is connected to the cooling water source through the electromagnetic control valve d, and the water outlet of the rotary tank is connected to the three-way electromagnetic control valve D to form the circulation of hot water in the rotary tank; A rotating cage is arranged in the rotating tank described above.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1.本实用新型是集侧喷、全水、全水回转、淋水、淋水回转、蒸汽六种杀菌功能于一体的杀菌装置;1. This utility model is a sterilizing device integrating six sterilization functions: side spray, full water, full water rotation, water spray, water spray rotation, and steam;
2.本实用新型内部热分布非常均匀,可小于0.3℃,杀菌釜升温速度快,节约能源,均匀地对包装成型食品进行高温短时杀菌处理,保证杀菌的均匀性,从而确保食品保持最佳风味、色泽与品质,解决了传统杀菌釜经过高温杀菌后产品出现的不良风味,达到稳定产品质量,提高成品率,降低耗损率的目的。2. The internal heat distribution of the utility model is very uniform, which can be less than 0.3°C. The heating speed of the autoclave is fast, which saves energy, and evenly performs high-temperature and short-term sterilization treatment on the packaged and formed food to ensure the uniformity of sterilization, so as to ensure that the food remains optimal. Flavor, color and quality solve the bad flavor of products after high-temperature sterilization in traditional retorts, and achieve the purpose of stabilizing product quality, improving yield and reducing loss rate.
下面结合附图和实施例对本实用新型做一详细描述。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.
附图说明Description of drawings
图1为本实用新型工艺结构示意图;Fig. 1 is the utility model process structure schematic diagram;
图2为本实用新型侧喷罐横向剖面结构示意图。Fig. 2 is a schematic diagram of the lateral section structure of the side spray tank of the present invention.
具体实施方式Detailed ways
实施例:Example:
一种多功能卧式杀菌釜实施例,参见图1、图2;An embodiment of a multifunctional horizontal sterilizer, see Fig. 1 and Fig. 2;
如图1所示,所述卧式杀菌釜包括侧喷罐1和回转罐2,所述侧喷罐上设有三个热水进口1-1、冷却水进口1-2、排水口1-3和热气进口1-4,所述侧喷罐冷却水进口通过电磁控制阀a与冷却水源3连接,所述侧喷罐排水口通过连接三通电磁控制阀C和三通电磁控制阀D连接循环泵4到换热器5换热进口,所述侧喷罐热气进口通过电磁控制阀b与热气源6连接,所述侧喷罐三个热水进口分别接有电磁控制阀c,侧喷罐三个热水进口电磁控制阀输入口相互并联后与热水源连接,并同时通过一个三通电磁控制阀A与换热器换热出口连接,形成热水在侧喷罐的循环;As shown in Figure 1, the horizontal sterilizer includes a side spray tank 1 and a
如图2所示在侧喷罐中的下侧设有食品输送轨道1-5,侧喷罐中的上侧和左右两侧分别设有一组喷射管1-6,上侧和左右两侧三组喷射管分别与侧喷罐三个热水进口连接;As shown in Figure 2, the lower side in the side spray tank is provided with a food delivery track 1-5, and the upper side and the left and right sides in the side spray tank are respectively provided with a group of injection pipes 1-6, and the upper side and the left and right sides are three The group of spray pipes are respectively connected with the three hot water inlets of the side spray tank;
如图1所示,所述回转罐上设置有热水进口2-1、热气进口2-2、冷却水进口2-3和排水口2-4,所述回转罐热水进口接到三通电磁控制阀A实现与热水源和换热器出口连接,形成热水在回转罐的循环运转,所述回转罐热气进口通过三通电磁控制阀B与侧喷罐上热气进口连接,所述回转罐冷却水进口通过电磁控制阀d与冷却水源连接,所述回转罐排水口通过连接到三通电磁控制阀D形成热水在回转罐的循环;所述的回转罐内设有旋转笼。As shown in Figure 1, hot water inlet 2-1, hot air inlet 2-2, cooling water inlet 2-3 and drain outlet 2-4 are provided on the rotary tank, and the hot water inlet of the rotary tank is connected to a tee The electromagnetic control valve A realizes the connection with the hot water source and the outlet of the heat exchanger to form the circulating operation of hot water in the rotary tank. The hot gas inlet of the rotary tank is connected with the hot gas inlet on the side spray tank through the three-way electromagnetic control valve B. The rotary tank The cooling water inlet of the tank is connected to the cooling water source through the electromagnetic control valve d, and the water outlet of the rotary tank is connected to the three-way electromagnetic control valve D to form the circulation of hot water in the rotary tank; the rotary tank is equipped with a rotating cage.
图1中所示标号9为冷水进管,标号10为冷水排管,标号11为排气管,标号12为进气管,标号13为蒸汽进管,标号14为冷凝罐。The
所述热水源是热水罐7,该热水罐中的水通过热蒸汽加热。The hot water source is a
所述喷射管包括主管1-6-1,主管沿管壁纵向铺设,与主管中心线垂直,均匀、平行的连接固定有多条副管1-6-2,在副管上设置有多个喷嘴1-6-3,喷嘴的方向垂直于副管朝向罐内。The injection pipe includes a main pipe 1-6-1, the main pipe is laid longitudinally along the pipe wall, perpendicular to the central line of the main pipe, and a plurality of auxiliary pipes 1-6-2 are connected uniformly and parallelly, and a plurality of auxiliary pipes 1-6-2 are arranged on the auxiliary pipe. Nozzle 1-6-3, the direction of the nozzle is perpendicular to the auxiliary pipe and faces into the tank.
所述喷嘴的喷嘴口为扁口。The nozzle mouth of the nozzle is a flat mouth.
所述回转罐的旋转笼通过固定在回转罐外侧的电机8电动旋转。The rotating cage of the rotary tank is electrically rotated by a
所述电磁控制阀和三通电磁控制阀的控制信号连接到中央程序控制器即可编程控制器,通过可编程控制器实现对杀菌釜的全自动控制。The control signals of the electromagnetic control valve and the three-way electromagnetic control valve are connected to the central program controller, that is, the programmable controller, and the automatic control of the retort is realized through the programmable controller.
本杀菌釜,是集侧喷、全水、全水回转、淋水、淋水回转、蒸汽六种杀菌功能及十七段升降温于一体的杀菌装置。该杀菌釜采用高温、高压的热水或者蒸汽作为加热介质,将包装成型的食品放入装置内,使热传导迅速、均匀地对食品进行高温短时杀菌处理,从而确保食品保持最佳风味、色泽与品质。达到稳定产品质量,提高成品率,降低损耗率之目的。This sterilizing kettle is a sterilizing device integrating six sterilization functions of side spray, full water, full water rotation, spraying water, water spraying rotary, steam, and 17 stages of temperature rise and fall. The sterilizer uses high-temperature, high-pressure hot water or steam as the heating medium, and puts the packaged food into the device, so that the heat conduction is rapid and uniform, and the food is sterilized at high temperature for a short time, so as to ensure that the food maintains the best flavor and color. and quality. To achieve the purpose of stabilizing product quality, increasing yield and reducing loss rate.
该设备在蒸汽压力、空气压力稳定的情况下,热分布温度不均衡性小于0.3度;杀菌釜内部热分布均匀,使得杀菌过程产品加热无死点,同时该设备采取全电脑自动控制,对产品加热可实现17段式升温处理,实现产品的加热调理,并能准确控制产品的高温恒温时间,在确保食品安全的同时,达到产品的最佳品质。When the steam pressure and air pressure of the equipment are stable, the unevenness of heat distribution temperature is less than 0.3 degrees; the heat distribution inside the sterilizer is uniform, so that there is no dead point in the product heating during the sterilization process. The heating can realize 17-stage heating treatment, realize the heating and conditioning of the product, and can accurately control the high temperature constant temperature time of the product, so as to ensure the food safety and achieve the best quality of the product.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102530963A (en) * | 2011-10-12 | 2012-07-04 | 邱富仁 | Rotary type self-resistance heating pickling kettle |
| CN103976199A (en) * | 2014-05-06 | 2014-08-13 | 中国农业科学院农产品加工研究所 | Hot water spraying device of sterilization kettle |
| CN105146674A (en) * | 2015-09-09 | 2015-12-16 | 泉州市南方食品机械有限公司 | Rotary spraying and sterilization device for canned foods |
| CN105495269A (en) * | 2015-12-23 | 2016-04-20 | 湖北东南醇清真牛肉食品有限公司 | Special sterilization vehicle for canned beef hotpot |
| CN110710629A (en) * | 2019-10-23 | 2020-01-21 | 江苏天宇伟业科技有限公司 | Multifunctional Sterilizer System |
-
2009
- 2009-12-16 CN CN2009203175712U patent/CN201571473U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102530963A (en) * | 2011-10-12 | 2012-07-04 | 邱富仁 | Rotary type self-resistance heating pickling kettle |
| CN102530963B (en) * | 2011-10-12 | 2013-04-10 | 邱富仁 | Rotary type self-resistance heating pickling kettle |
| CN103976199A (en) * | 2014-05-06 | 2014-08-13 | 中国农业科学院农产品加工研究所 | Hot water spraying device of sterilization kettle |
| CN105146674A (en) * | 2015-09-09 | 2015-12-16 | 泉州市南方食品机械有限公司 | Rotary spraying and sterilization device for canned foods |
| CN105495269A (en) * | 2015-12-23 | 2016-04-20 | 湖北东南醇清真牛肉食品有限公司 | Special sterilization vehicle for canned beef hotpot |
| CN110710629A (en) * | 2019-10-23 | 2020-01-21 | 江苏天宇伟业科技有限公司 | Multifunctional Sterilizer System |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100908 |
