CN202340773U - Intelligent dual-purpose sterilization kettle - Google Patents

Intelligent dual-purpose sterilization kettle Download PDF

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Publication number
CN202340773U
CN202340773U CN2011204393552U CN201120439355U CN202340773U CN 202340773 U CN202340773 U CN 202340773U CN 2011204393552 U CN2011204393552 U CN 2011204393552U CN 201120439355 U CN201120439355 U CN 201120439355U CN 202340773 U CN202340773 U CN 202340773U
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China
Prior art keywords
kettle
water
steam
intelligent dual
water spray
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Expired - Fee Related
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CN2011204393552U
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Chinese (zh)
Inventor
潘道波
李成荣
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WENZHOU YIRUI MACHINERY CO Ltd
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WENZHOU YIRUI MACHINERY CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/85Food storage or conservation, e.g. cooling or drying

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  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)

Abstract

The utility model provides an intelligent dual-purpose sterilization kettle, which comprises a kettle body, a pipeline group, a heat exchange group and a control system. The kettle body is a hollow casing, the pipeline group is used for spraying water into the kettle body, and one end of the pipeline group is communicated with a water storing portion at the lower portion of the kettle body. The pipeline group and the heat exchange group are both connected with the control system. The heat exchange group comprises a steam-water spray pipe for spraying water or steam into the kettle body, the steam-water spray pipe is located inside the kettle body, and a plurality of steam-water spray holes are arranged on the pipe wall of the steam-water spray pipe. One end of the steam-water spray pipe is communicated with an external water source or a steam source. The intelligent dual-purpose sterilization kettle adopts the steam-water spray pipe to spray water steam in heating so as to accelerate the temperature rise speed and adopts the steam-water spray pipe to spray cooled water in cooling so as to accelerate the cooling speed, thereby solving the problems that a traditional side-spraying sterilization kettle is slow in cooling speed, high in energy loss and the like. The intelligent dual-purpose sterilization kettle is capable of rising the temperature/cooling quickly, good in sterilization effect, energy-saving, consumption-reducing and simple in operation.

Description

Intelligence dual-purpose type sterilization still
Technical field
The utility model belongs to the food sterilization field, is specifically related to a kind of intelligent dual-purpose type sterilization still that integrates steam-type sterilization and side spray conditioning formula sterilizing function.
Background technology
The sterilizing function pattern of traditional sterilization still is single, and a side spray conditioning formula sterilization still is developed by the gas flush packaging product specially, obtains cooling through side spray water outlet to being heated by sterilised products.Because all recirculated waters are ejection simultaneously almost; The product sterilization temperature is identical everywhere, and jar internal pressure adjustment is easy, but this equipment of present stage is owing to adopt plate type heat exchanger to realize heat exchange; Not only under the complex structure high strength weariness working state; It is difficult to safeguard, incrustation brings heat temperature raising speed slower easily, and energy consumption is bigger.Steam-type sterilization still is mainly striven the sterilization of tinplate class canned pack and is designed.Because the diversification in market and hierarchy of consumption is different, same a kind of food has different packaging material and packaged form.Food processing is produced and is had to select for use two kinds of disinfection equipments, so not only causes the raising of production cost, also causes the waste in a large amount of workshops simultaneously.
Summary of the invention
The utility model provides a kind of intelligent dual-purpose type sterilization still that integrates steam-type sterilization and side spray conditioning formula sterilizing function to the deficiency of above-mentioned prior art.
The utility model is realized through following technical scheme:
A kind of intelligent dual-purpose type sterilization still comprises kettle, pipeline group, heat exchange group and control system, and kettle is a hollow form housing, and the pipeline group is used in kettle, spraying water, and an end of pipeline group partly is communicated with the retaining of kettle bottom; The pipeline group all links to each other with the control system with the heat exchange group;
It is characterized in that said heat exchange group comprises that one is used in kettle the carbonated drink jet pipe of water spray or steam, said carbonated drink jet pipe is positioned at kettle inside, and the tube wall of carbonated drink jet pipe is provided with a plurality of carbonated drink spray orifices; One end of said carbonated drink jet pipe is communicated with external water source or vapour source.
Further, said heat exchange group also comprises a steam control device and a cooling water pump, and steam control device and cooling water pump all are arranged on an end of external water source or vapour source entering carbonated drink jet pipe, and the steam control device all links to each other with the control system with cooling water pump.
Further, said pipeline group comprises circulating pump, flutter valve and water injector, and circulating pump is communicated with kettle, and the water inlet of flutter valve is communicated with circulating pump, and the delivery port of flutter valve is communicated with water injector; Circulating pump all links to each other with the control system with flutter valve.
Further, said water injector comprises water spray house steward, water spray arm and nozzle, and the water spray house steward is two, is symmetricly set on the inner axial both sides of kettle respectively, and is positioned on the same horizontal plane; Be provided with many water spray arms on every injection house steward, every water spray arm evenly is provided with a plurality of nozzles in vertical direction.
Further, flutter valve comprises valve body, dividing plate, upper cavity, rotating shaft, motor and perforated baffle, has a water inlet on the upper cavity, and upper cavity is communicated with valve body through a perforated panel, is provided with a dividing plate in the valve body, and respectively there is a delivery port dividing plate both sides; Motor is by the control of control system, and motor links to each other with rotating shaft, and rotating shaft is stretched in the upper cavity.
Further, kettle comprises pot door and process tank, and the pot door is positioned at an end of process tank, and said pot door is through operated pneumatic valve control.
Further, the top of kettle is provided with a safety valve and a pressure-regulating device.
Further, also be provided with Pressure gauge, liquid level gauge and thermometer on the kettle, three's measure portion all stretches in the kettle, is used to measure kettle pressure inside, liquid level and temperature.
Further, the said control employing PLC of system control, and the operation touch-screen is provided.
The described intelligent dual-purpose type sterilization still of the utility model is based on the side jetting sterilizing still and designs; The utility model passes through at kettle set inside one carbonated drink jet pipe; The cold water of carbonated drink jet pipe ejection or steam mix with retaining in the kettle at autoclave body bottom and replace traditional plate type heat exchanger, have realized the fusion of steam-type sterilization and side jetting sterilizing.The utility model adopts carbonated drink jet pipe water spray steam when heating, accelerate programming rate; When cooling, adopt carbonated drink jet pipe spray cooling water, accelerate cooling velocity; Problems such as thereby it is slow to have eliminated traditional side jetting sterilizing still cooling velocity, and energy loss is many, this intelligence dual-purpose type sterilization still be a kind ofly can be rapidly heated/cool off, bactericidal effect is good, save energy and reduce the cost and intelligent dual-purpose type sterilization still simple to operate.
Description of drawings
Fig. 1 is the described intelligent dual-purpose type sterilization still structure chart of the utility model;
Fig. 2 is the sketch map of water injector;
Fig. 3 is the structure chart of flutter valve;
The implication of each label is following among the figure:
1-pot door, 2-nozzle, 3-Pressure gauge, 4-safety valve, 5-carbonated drink jet pipe, 6-liquid level gauge; The 7-thermometer, 8-pressure-regulating device, 9-flutter valve, 10-steam control device, 11-draining valve; The 12-cooling water pump, 13-circulating pump, 14-process tank, 15-pipeline valve, 16-water-supply-pipe; The 17-house steward that sprays water, the 18-arm of spraying water, 19-spilled water hole, 20-kettle retaining part, 21-triple valve.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the utility model is done further detailed explanation.
As shown in Figure 1, the utility model provides a kind of intelligent dual-purpose type sterilization still, and it comprises kettle, pipeline group, heat exchange group and control system.Kettle is a hollow form housing, places devices such as sterilization dish in it.Kettle comprises pot door 1 and process tank 14, and pot door 1 is positioned at an end of process tank 14, and kettle is communicated with kettle retaining part 20 through spilled water hole 19 in its bottom; One triple valve 21 is arranged on the kettle retaining part 20; One end of triple valve 21 is provided with a draining valve 11, and the other end of triple valve 21 is communicated with an end of pipeline group, and the other end of pipeline group stretches in the kettle; In kettle, spray water, to accomplish the function of side jetting sterilizing still.The pipeline group all links to each other with the control system with the heat exchange group, and the working condition of control system's control piper group and heat exchange group is to accomplish exhaust, intensification, constant temperature, cooling and 5 stages of draining in the sterilization process.
The heat exchange group comprises a carbonated drink jet pipe 5, and said carbonated drink jet pipe 5 is positioned at kettle inside, and it can be sprayed water or steam in kettle.Retaining in the kettle retaining part 20 will be expired carbonated drink jet pipe 5.The tube wall of carbonated drink jet pipe 5 is provided with a plurality of carbonated drink spray orifices; One end of said carbonated drink jet pipe 5 is communicated with external water source or vapour source (not shown).The external steam source can feed steam in the carbonated drink jet pipe, external water source can feed cooling water in the carbonated drink jet pipe.Carbonated drink jet pipe 5 can be made through following method: promptly on DN50 length was 4.5 meters pipe, the 1.5-2 in 50 times area and certain ratio were arranged and are stamped pore.Because the total area ratio inlet-duct area of carbonated drink jet pipe 5 is big; So steam or water velocity in it are very fast, steam or cooling water get in the inner water of process tank through each pore, thereby make water heat up, be cooled to required temperature rapidly; Realization is rapidly heated, lowers the temperature; Save energy, reduce heat radiation thermal losses purpose, also improved the quality and the mouthfeel of disinfecting food.Steam can not discharged after the condensation in kettle and brought thermal losses once more simultaneously, has further improved energy utilization ratio.
In order better to realize heating or cooling to kettle; The heat exchange group can also comprise a steam control device 10 and a cooling water pump 12; Steam control device 10 and cooling water pump 12 all are arranged on an end of external water source or vapour source entering carbonated drink jet pipe 5; Between steam control device 10 and the cooling water pump 12 pipeline valve 15 can be set; Successively steam control device 10, pipeline valve 15, cooling water pump 12 and carbonated drink jet pipe 5 are communicated with through a water-supply-pipe 16, steam control device 10, pipeline valve 15 and cooling water pump 12 are installed in technology and irritate 14 outsides, and carbonated drink jet pipe 5 is installed in technology and irritates 14 inside.The utility model just can be realized heating or cooling to kettle through the steam or the cooling water of 5 ejections of control carbonated drink jet pipe.Steam control device 10, pipeline valve 15, cooling water pump 12 all link to each other with the control system, are controlled by the control system.
The pipeline group that is used in kettle, spraying water can have multiple implementation.Pipeline group in the present embodiment comprises flutter valve 9, circulating pump 13 and water injector, and circulating pump 13 is communicated with kettle, and the water inlet of flutter valve 9 is communicated with circulating pump 13, and delivery port is communicated with water injector.Water injector comprises water spray house steward 17, water spray arm 18 and nozzle 2, and water spray house steward 17 is two, is separately positioned on the axial both sides of process tank 14 inside, and is positioned on the same horizontal plane.The delivery port of flutter valve 9 is communicated with two water spray house stewards 17 respectively.As shown in Figure 2, on every injection house steward 17, be furnished with 14 water spray arms 18, every water spray arm 18 evenly is furnished with 20 nozzles in vertical direction.So whole water injector has 560 nozzles, thereby formed clover leaf injection net.Certainly, more water spray arm and nozzle can be set also, the utility model is not limited to the water spray arm described in the present embodiment and the quantity of nozzle.
Because the position of nozzle 2 is corresponding each other; Two of one group of nozzle, 2 ejections of every the last position of injection house steward correspondence is the water smoke of parabolic shape; Intersect at the water smoke drop point place of drop point and another group respective nozzle ejection, and drop point can constantly exchange back and forth under the effect of flutter valve 9.Sterilization still inner package is heated evenly, can reaches sterilization purpose completely.
As shown in Figure 3, the described flutter valve 9 of the utility model comprises valve body 91, dividing plate 92, upper cavity 93, rotating shaft 94, motor 95, perforated baffle 96 compositions, and medium gets into from the circular hole in upper cavity 93 dead aheads; Perforated panel 96 through the centre gets into valve body 91, and medium is by dividing plate 92 separated into two parts, along with rotating shaft 94 constantly rotation under the drive of motor 95; Make in the valve body 91 by direction of rotation and be positioned at the medium pressurized before the dividing plate 92; Pressure increases, and the medium that is positioned at behind the dividing plate 92 reduces with volume increase, pressure, thereby makes two groups of media from the nozzle ejection; One group by reason of heavy pressure and jet length is far away; Jet length is near because pressure is little for another group, therefore along with the continuous rotation of rotating shaft 94, can guarantee to make being heated evenly of sterilization still inner package.
Pot door 1 can be controlled automatic open close by operated pneumatic valve in the utility model.The top of process tank 14 is provided with a safety valve 4 and pressure-regulating device 8, to avoid process tank 14 pressure inside excessive, influences bactericidal effect and security.The interior lower end of process tank 14 is provided with guide rail, on guide rail, is provided with the sterilization dish, and the sterilization dish adopts the structure of brace type, makes when switching sterilizing function in the sterilization process and need not change the sterilization dish, operates more simple and convenient.Exhaust apparatus 8, flutter valve 9, steam control device 10, draining blowoff valve 11 all are centrally mounted to the same side of process tank 14 in the utility model, make control and keep in repair more convenient.
The described sterilization still of the utility model also comprises Pressure gauge 3, liquid level gauge 6 and thermometer 7, and three's measure portion all stretches in the process tank 14, is used to measure process tank 14 pressure inside, liquid level and temperature.Three's display part all is positioned at the outside of process tank 14, supplies the staff to check.
The control system of the utility model adopts PLC control, makes to support the double-peak type sterilization in the sterilization process, realizes 20 sections temperature-gradient method, sterilization, refrigerating function, the range of choice when having improved sterilization greatly.Support simultaneously best process for sterilizing condition is set in advance, call through touch-screen by the staff, thus more convenient staff operation.
The utility model not only is confined to the above-mentioned specific embodiment; Persons skilled in the art are according to the disclosed content of the utility model; Can adopt other multiple specific embodiment to implement the utility model, therefore, project organization of every employing the utility model and thinking; Do some simple designs that change or change, all fall into the scope of the utility model protection.

Claims (9)

1. an intelligent dual-purpose type sterilization still comprises kettle, pipeline group, heat exchange group and control system, and kettle is a hollow form housing, and the pipeline group is used in kettle, spraying water, and an end of pipeline group partly is communicated with the retaining of kettle bottom; The pipeline group all links to each other with the control system with the heat exchange group;
It is characterized in that said heat exchange group comprises that one is used in kettle the carbonated drink jet pipe of water spray or steam, said carbonated drink jet pipe is positioned at kettle inside, and the tube wall of carbonated drink jet pipe is provided with a plurality of carbonated drink spray orifices; One end of said carbonated drink jet pipe is communicated with external water source or vapour source.
2. intelligent dual-purpose type sterilization still according to claim 1; It is characterized in that; Said heat exchange group also comprises a steam control device and a cooling water pump; Steam control device and cooling water pump all are arranged on an end of external water source or vapour source entering carbonated drink jet pipe, and the steam control device all links to each other with the control system with cooling water pump.
3. intelligent dual-purpose type sterilization still according to claim 1 and 2; It is characterized in that said pipeline group comprises circulating pump, flutter valve and water injector, circulating pump is communicated with kettle; The water inlet of flutter valve is communicated with circulating pump, and the delivery port of flutter valve is communicated with water injector; Circulating pump all links to each other with the control system with flutter valve.
4. based on the described intelligent dual-purpose type sterilization still of claim 3, it is characterized in that said water injector comprises water spray house steward, water spray arm and nozzle, the water spray house steward is two, is symmetricly set on the inner axial both sides of kettle respectively, and is positioned on the same horizontal plane; Be provided with many water spray arms on every injection house steward, every water spray arm evenly is provided with a plurality of nozzles in vertical direction.
5. intelligent dual-purpose type sterilization still according to claim 3; It is characterized in that; Flutter valve comprises valve body, dividing plate, upper cavity, rotating shaft, motor and perforated baffle, has a water inlet on the upper cavity, and upper cavity is communicated with valve body through a perforated panel; Be provided with a dividing plate in the valve body, respectively there is a delivery port dividing plate both sides; Motor is by the control of control system, and motor links to each other with rotating shaft, and rotating shaft is stretched in the upper cavity.
6. intelligent dual-purpose type sterilization still according to claim 1 and 2 is characterized in that, kettle comprises pot door and process tank, and the pot door is positioned at an end of process tank, and said pot door is through operated pneumatic valve control.
7. intelligent dual-purpose type sterilization still according to claim 1 and 2 is characterized in that the top of kettle is provided with a safety valve and a pressure-regulating device.
8. intelligent dual-purpose type sterilization still according to claim 1 and 2 is characterized in that also be provided with Pressure gauge, liquid level gauge and thermometer on the kettle, three's measure portion all stretches in the kettle, is used to measure kettle pressure inside, liquid level and temperature.
9. intelligent dual-purpose type sterilization still according to claim 1 and 2 is characterized in that, the said control employing PLC of system control, and operating touch-screen is provided.
CN2011204393552U 2011-11-08 2011-11-08 Intelligent dual-purpose sterilization kettle Expired - Fee Related CN202340773U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011204393552U CN202340773U (en) 2011-11-08 2011-11-08 Intelligent dual-purpose sterilization kettle

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Application Number Priority Date Filing Date Title
CN2011204393552U CN202340773U (en) 2011-11-08 2011-11-08 Intelligent dual-purpose sterilization kettle

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103960743A (en) * 2014-05-06 2014-08-06 中国农业科学院农产品加工研究所 Sterilizing device sprinkling high-temperature pulse hot water
CN104450477A (en) * 2013-09-17 2015-03-25 山东穆拉德生物医药科技有限公司 Post-sterilizing device for pomegranate fruit wine
CN107853535A (en) * 2017-10-13 2018-03-30 安徽沛愉包装科技有限公司 Axial-flow type circulator bath turns round sterilization kettle

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104450477A (en) * 2013-09-17 2015-03-25 山东穆拉德生物医药科技有限公司 Post-sterilizing device for pomegranate fruit wine
CN103960743A (en) * 2014-05-06 2014-08-06 中国农业科学院农产品加工研究所 Sterilizing device sprinkling high-temperature pulse hot water
CN103960743B (en) * 2014-05-06 2015-11-25 中国农业科学院农产品加工研究所 A kind of high temperature pulsation heat water-spraying sterilizing unit
CN107853535A (en) * 2017-10-13 2018-03-30 安徽沛愉包装科技有限公司 Axial-flow type circulator bath turns round sterilization kettle

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120725

Termination date: 20151108

EXPY Termination of patent right or utility model