CN103614272A - An energy-saving continuous rice-steaming machine - Google Patents
An energy-saving continuous rice-steaming machine Download PDFInfo
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- CN103614272A CN103614272A CN201310494209.3A CN201310494209A CN103614272A CN 103614272 A CN103614272 A CN 103614272A CN 201310494209 A CN201310494209 A CN 201310494209A CN 103614272 A CN103614272 A CN 103614272A
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Abstract
The invention discloses an energy-saving continuous rice-steaming machine. Redundant heat energy in a rice steaming process is converted into internal energy of hot water through a heat exchange manner by utilization of a steam heat energy recovering device and then the hot water is used for spraying grain, thus achieving an objective of increasing the utilization rate of the steam heat energy. The steam heat energy recovering device is provided with an overflow-water reutilization structure. The overflow water produced in the heat exchange process enters into an overflow-water collecting box through a pipeline and is then pumped to a grain stepping tank through a water pump to be used for stepping the grain, thus further achieving an objective of saving water and saving energy. An observing lens is disposed at the upper part of a side wall of a heat exchange tank. A visual water level indicator and a thermometer are disposed at the bottom of the heat exchange tank so as to facilitate real-time monitoring of the heat exchange process by a worker. Problems of large energy consumption and the low utilization rate of the steam heat energy of rice-steaming devices at present are solved by the rice-steaming machine provided by the invention. The production cost is reduced.
Description
Technical field
The present invention relates to a kind of steamed rice equipment, especially relate to a kind of continuous meal braizing machine.
Background technology
Meal braizing machine is the novel appts of brewageing the boiling of (wine brewing) industry Raw continuously, generation and the application of meal braizing machine make mechanical steamed rice mode replace traditional artificial steamed rice mode continuously, realized the mechanize of steamed rice operation, made the production efficiency of brewageing (wine brewing) industry obtain the progress of advancing by leaps and bounds.
Large-scale continuous meal braizing machine steamed rice every day weight can reach several tons of even tens of tons of left and right, for vast wine brewing user provides great convenience, is applicable to very much the larger distillery of industrial scale and uses.It is three-dimensional and horizontal two kinds that meal braizing machine comprises, the major part that integrated mill utilizes is horizontal continuous meal braizing machine, as processed steamed rice equipment, the Guangdong brewery automatic digesting apparatus that can process 4 ton-grain foods per hour of 20 ton-grain foods Guangxi brewery day, all belongs to horizontal continuous meal braizing machine.
Horizontal continuous meal braizing machine produces a large amount of steam in the course of processing, and the steam of generation is mainly used in the grain in heated belt---and steam enters grain layer from the pore of travelling belt, thereby in the process contacting with grain, sends heat exchange heating grain.In the course of processing, the working temperature of steam generally maintains between 120-140 ℃, and after generation heat exchange, vapour temperature, still up to 100 ℃, this means in steam, still has a large amount of heat energy not to be used! Current continuous meal braizing machine does not all have heat-energy recovering apparatus, has wasted to a great extent heat energy, is unfavorable for that user business reduces production costs and economizes on resources.
Domestic patent database disclosed some relevant digesting apparatus technology in recent years:
[patent No.] CN200910192370.9 for example, [title] a kind of continuous cooking machine, [notification number] CN101660008, a kind of continuous cooking machine is disclosed, it is characterized in that comprising that the side of leading portion is with the conveying pipe of an above opening for feed, rotation is arranged on the full diameter of thread of carrying in pipe and the screw rod of carrying round tube inside diameter to match, be fixed on the actuating unit of the drive bolt rotary of carrying pipe front end, be fixed on the shower nozzle of extruding of carrying on pipe follower head, carry on pipe outer side wall and be provided with medium import, the heating jacket of medium outlet, on heating jacket outer side wall, be provided with thermal insulation layer, carrying pipe stage casing and rear to be provided with steam extraction escape orifice.This invention realizes boiling, concentrates, carries, completes continuously, and the concentrated mixing time of boiling is short, be suitable for industrialization and produce continuously, but this invention does not relate to structure or the function of any heat energy recycle, and medium utilization efficiency of heat energy is too low.
[patent No.] CN201120199822.9 for example, [title] a kind of continuous cooking machine, [notification number] CN202122072U, a kind of energy-saving type integrated digesting apparatus is disclosed, comprise steam boiler, comprise steaming plant, described steaming plant comprises boiling pond, the casing that described boiling pond is upper end open, the top in described boiling pond is provided with can be by the upper cover of described boiling pond upper opening sealing, on described, cover and be provided with at least one boiling hole, the side in described boiling pond is provided with the steam inlet near bottom, described boiling pond, described steam inlet is communicated with the vapour outlet of described steam boiler by the first steam-pipe, described the first steam-pipe outer wall and described steam inlet are tightly connected.Although this invention has related to steam thermal energy recovery structure, just simply the partial heat energy of steam is used for to heating boiler, organic efficiency is not high.
[patent No.] CN201120045517.4 for example, [title] a kind of comprehensive high-efficiency heating energy-saving boiling equipment, [notification number] CN201987286U, a kind of comprehensive high-efficiency heating energy-saving boiling equipment is disclosed, comprise a boiling casing, the steam discharge pipe communicating with described boiling casing top, in described boiling casing, be disposed with from top to bottom multilayer insulating panel, this dividing plate is separated into a plurality of boiling chambers by described boiling casing, described dividing plate has a plurality of circular holes that are equally spaced, it is characterized in that: described boiling casing also comprises the steam jet of a plurality of longitudinal distributions, described steam jet top has a steam nozzle corresponding to described boiling chamber location, described steam jet below is provided with steam control valve.The energy-saving boiling equipment that this utility model provides mainly can make the cooking for the treatment of in each boiling chamber be heated evenly, and by effective minimizing cooking time, carrys out save energy, can really not improve the utilising efficiency of medium heat energy.
Therefore existing steamed rice equipment does not have the steam heat-energy recovering apparatus of real meaning, and steam thermal energy utilising efficiency is too low, and equipment energy consumption is large, is unfavorable for that user business reduces production costs and economizes on resources, and does not meet low-carbon (LC) environmental requirement.
Summary of the invention
The object of the invention is to solve the problem that existing steamed rice equipment power consumption is large, steam thermal energy utilising efficiency is low, the energy-conservation continuous meal braizing machine that a kind of steam thermal energy utilising efficiency is higher is provided.
Energy-conservation continuous meal braizing machine of the present invention, comprise that soaking grain tank is communicated with the travelling belt of cooking zone by the inclination food passageway bottom self, travelling belt is provided with many row's gas orifices, travelling belt top is sprinkle mechanism, sprinkle mechanism is communicated with thermal water source by hot water pipeline and is provided with along the equally distributed hot-water nozzle of travelling belt, travelling belt below is jet mechanism, jet mechanism is communicated with vapour source by pipeline and is provided with along the equally distributed steam jet of travelling belt, and the travelling belt of cooking zone, sprinkle mechanism, jet mechanism have formed main digesting apparatus; The travelling belt of cooking zone is connected with the travelling belt of cooling zone is stepped, and the travelling belt below of cooling zone is provided with gas blower; Soak grain tank side and be provided with grain lifting machine; Also comprise the steam thermal energy retrieving arrangement being connected with main digesting apparatus, described steam thermal energy retrieving arrangement comprises heat-exchanger tank, heat-exchanger tank sidewall below is provided with steam-in, by vapor recovery conduit and jet mechanism connection, interface is provided with valve, heat-exchanger tank sidewall top is provided with cold water inlet, by cold water conduit, be communicated with cold water source, cold water conduit stretches in heat-exchanger tank and is communicated with the cold water spraying gun that is arranged on heat-exchanger tank inner upper, heat-exchanger tank bottom is provided with hot water outlet, by hot water pipeline and sprinkle mechanism connection; Heat-exchanger tank top is provided with waste steam exhausting mouth, and sidewall middle part is provided with water at low temperature vapor outlet and is communicated with cooling zone by pipeline.
Described cold water spraying gun is provided with a plurality of fog nozzles, and fog nozzle is evenly distributed on the top of heat-exchanger tank inside, and fog nozzle is oriented straight up or is tilted to.
Described heat-exchanger tank sidewall middle part is provided with spilling water outlet, by recovery of overflow pipe, is communicated with spilling water receiving tank, and spilling water receiving tank is successively by lift pump, water guide pipeline and soak grain tank and be communicated with.
In described heat-exchanger tank sidewall, top is provided with observation lens, and heat-exchanger tank bottom is provided with level-visible meter and thermometer.
Described vapor recovery conduit stretches into heat-exchanger tank inside, and the conduit part in stretching into pond is divided and is provided with a plurality of vapor outlet port.
The sidewall of described heat-exchanger tank is provided with thermal insulation layer.At each grain transmission node place, be provided with one or more groups Pa Fan mechanism.
Energy-conservation continuous meal braizing machine of the present invention has adopted steam thermal energy retrieving arrangement, and the heat energy that steamed rice link is unnecessary is converted into the interior energy of hot water by heat exchange method, then hot water is used for to sprinkle grain, reaches the object that improves steam thermal energy service efficiency; Steam thermal energy retrieving arrangement is provided with spilling water recycling structure, and the spilling water producing in heat exchanging process enters spilling water collection box by pipeline, then is evacuated to and soaks in grain tank for soaking grain operation by water pump, further reaches water saving, energy-conservation object; In heat-exchanger tank sidewall, top is provided with observation lens, and heat-exchanger tank bottom is provided with level-visible meter and thermometer, facilitates staff to monitor in real time heat exchange reaction process.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, invention is described in further detail.
Fig. 1 is energy-conservation continuous meal braizing machine structural representation of the present invention.
Fig. 2 is the structural representation of steam thermal energy retrieving arrangement of the present invention.
In figure, 1-water at low temperature vapor outlet; The outlet of 2-spilling water; 3-thermometer; 4-hot water outlet; 5-vapor recovery conduit; 6-level-visible meter; 7-observation lens; 8-cold water spraying gun; 9-cold water conduit; 10-heat-exchanger tank; 11-gas orifice; 12-jet mechanism; 13— sprinkle mechanism; 14-recovery of overflow pipe; 15-spilling water receiving tank; 16-lift pump; 17-soak grain tank; 18—Pa meal mechanism; 19-valve; 20-travelling belt; 21-gas blower.
Embodiment
As shown in Figure 1, energy-conservation continuous meal braizing machine of the present invention, comprise that soaking grain tank 17 is communicated with the travelling belt 20 of cooking zone by the inclination food passageway bottom self, travelling belt is provided with many row's gas orifices 11, travelling belt top is sprinkle mechanism 13, sprinkle mechanism 13 is communicated with thermal water source by hot water pipeline and is provided with along the equally distributed hot-water nozzle of travelling belt, travelling belt below is jet mechanism 12, jet mechanism 12 is communicated with vapour source by pipeline and is provided with along the equally distributed steam jet of travelling belt, the travelling belt 20 of cooking zone, sprinkle mechanism 13, jet mechanism 12 has formed main digesting apparatus, the travelling belt of cooking zone is connected with the travelling belt of cooling zone is stepped, and the travelling belt below of cooling zone is provided with gas blower 21, soak grain tank 17 sides and be provided with grain lifting machine, also comprise the steam thermal energy retrieving arrangement being connected with main digesting apparatus.
As shown in Figure 2, described steam thermal energy retrieving arrangement comprises heat-exchanger tank 10, heat-exchanger tank 10 sidewall belows are provided with steam-in, by vapor recovery conduit 5, be communicated with jet mechanism 12, interface is provided with valve 19, heat-exchanger tank 10 sidewall tops are provided with cold water inlet, by cold water conduit 9, be communicated with cold water source, cold water conduit 9 stretches in heat-exchanger tank 10 and is communicated with the cold water spraying gun 8 that is arranged on heat-exchanger tank 10 inner upper, heat-exchanger tank 10 bottoms are provided with hot water outlet 4, by hot water pipeline, are communicated with sprinkle mechanism 13; Heat-exchanger tank 10 tops are provided with waste steam exhausting mouth 18, and sidewall middle part is provided with water at low temperature vapor outlet 1 and is communicated with cooling zone by pipeline.
Described cold water spraying gun 8 is provided with 2-5 fog nozzle, fog nozzle is evenly distributed on the top of heat-exchanger tank 10 inside, fog nozzle is oriented straight up or is tilted to, therefore the tiny drops of water that spraying gun produces can cover whole heat-exchanger tank, has farthest increased the heat exchange area of steam and steam; Fog nozzle guarantees that tiny drops of water moved upward before this upward, and the speed that first goes up under action of gravity slowly becomes 0, and then falls from eminence, has so just increased the skyborne residence time of tiny drops of water, further promotes rate of heat exchange.
Described heat-exchanger tank 10 sidewall middle parts are provided with spilling water outlet 2, by recovery of overflow pipe 14, be communicated with spilling water receiving tank 15, spilling water receiving tank 15 is successively by lift pump 16, water guide pipeline and soak grain tank 17 and be communicated with, overflow water temp higher, to overflow that collect not only can water saving for soaking grain operation, also be conducive to embathing of grain.
In described heat-exchanger tank 10 sidewalls, top is provided with and observes lens 7, and heat-exchanger tank 10 bottoms are provided with level-visible meter 6 and thermometer 3, facilitates staff to measure in real time and observe the temperature in heat-exchanger tank, the changing conditions of liquid level.
Described vapor recovery conduit 5 stretches into heat-exchanger tank 10 inside, and the conduit part in stretching into pond divides and be provided with a plurality of pneumatic outlets, and steam is slowly risen from heat-exchanger tank base plate equably, is conducive to improve rate of heat exchange.
The sidewall of described heat-exchanger tank 10 is provided with thermal insulation layer, and heat preserving method can be that the sidewall of heat-exchanger tank itself consists of lagging material exactly, can be also at exchange pond side walls enclose one layer of heat preservation material.
At each grain transmission node place, be provided with one or more groups Pa Fan mechanism 18, grain is divided on travelling belt, prevent grain tuberculosis, be conducive to grain and fully contact and without hindrance transmission with steam.
Energy-conservation continuous meal braizing machine is divided into cooking zone and cooling zone, by grain lifting machine, grain is poured into and soaked grain tank 17, after process is soaked embathing of grain tank 17, the travelling belt 20，Pa meal mechanism that grain enters cooking zone along inclination food passageway is evenly spread out in grain on travelling belt.
Steam arrives jet mechanism 12 by steam-pipe, and steam jet 12 is by the steam ejection of 140 ℃ of left and right, and steam enters grain layer by gas orifice 11, thereby in the process contacting with grain, sends heat exchange heating grain, plays the effect that heat is steamed.
When grain by boiling to suitable time, hot water arrives sprinkle mechanism 13 by hot water pipeline, hot-water nozzle is evenly sprayed at hot water on grain layer, plays the effect of poach.
After grain boiling completes, grain is fallen the travelling belt of cooling zone from the travelling belt of cooking zone, gas blower 21 is constantly by the Bas Discharged meal braizing machine by grain radiation heating on the one hand, from the lower temperature steam of steam thermal energy retrieving arrangement, enter cooling zone on the other hand and contact with hot grain, hot grain is also played to cooling effect.
Grain is cooled to after suitable temp, in the effect of cooling zone travelling belt, falls into grain pond, completes whole grain digestion process.
Energy-conservation continuous meal braizing machine of the present invention, boiling object is not only confined to rice, and the grains such as wheat class, beans, fruit all can be used as the boiling object of energy-conservation continuous meal braizing machine of the present invention.
Claims (7)
1. an energy-conservation continuous meal braizing machine, comprise that soaking grain tank (17) is communicated with the travelling belt (20) of cooking zone by the inclination food passageway bottom self, travelling belt is provided with many row's gas orifices (11), travelling belt top is sprinkle mechanism (13), sprinkle mechanism (13) is communicated with thermal water source by hot water pipeline and is provided with along the equally distributed hot-water nozzle of travelling belt, travelling belt below is jet mechanism (12), jet mechanism (12) is communicated with vapour source by pipeline and is provided with along the equally distributed steam jet of travelling belt, the travelling belt of cooking zone (20), sprinkle mechanism (13), jet mechanism (12) has formed main digesting apparatus, the travelling belt of cooking zone is connected with the travelling belt of cooling zone is stepped, and the travelling belt below of cooling zone is provided with gas blower (21), soaks grain tank (17) side and is provided with grain lifting machine, it is characterized in that: also comprise the steam thermal energy retrieving arrangement being connected with main digesting apparatus, described steam thermal energy retrieving arrangement comprises heat-exchanger tank (10), heat-exchanger tank (10) sidewall below is provided with steam-in, by vapor recovery conduit (5), be communicated with jet mechanism (12), interface is provided with valve (19), heat-exchanger tank (10) sidewall top is provided with cold water inlet, by cold water conduit (9), be communicated with cold water source, cold water conduit (9) stretches in heat-exchanger tank (10) and is communicated with the cold water spraying gun (8) that is arranged on heat-exchanger tank (10) inner upper, heat-exchanger tank (10) bottom is provided with hot water outlet (4), by hot water pipeline, be communicated with sprinkle mechanism (13), heat-exchanger tank (10) top is provided with waste steam exhausting mouth, and sidewall middle part is provided with water at low temperature vapor outlet (1) and is communicated with cooling zone by pipeline.
2. energy-conservation continuous meal braizing machine according to claim 1, is characterized in that: described cold water spraying gun (8) is provided with a plurality of fog nozzles, and fog nozzle is evenly distributed on the inner top of heat-exchanger tank (10), and fog nozzle is oriented straight up or is tilted to.
3. energy-conservation continuous meal braizing machine according to claim 1, it is characterized in that: described heat-exchanger tank (10) sidewall middle part is provided with spilling water outlet (2), by recovery of overflow pipe (14), be communicated with spilling water receiving tank (15), spilling water receiving tank (15) is successively by lift pump (16), water guide pipeline and soak grain tank (17) and be communicated with.
4. energy-conservation continuous meal braizing machine according to claim 1, is characterized in that: in described heat-exchanger tank (10) sidewall, top is provided with and observes lens (7), and heat-exchanger tank (10) bottom is provided with level-visible meter (6) and thermometer (3).
5. energy-conservation continuous meal braizing machine according to claim 1, is characterized in that: described vapor recovery conduit (5) stretches into heat-exchanger tank (10) inside, and the conduit part in stretching into pond is divided and is provided with a plurality of vapour outlets.
6. according to the arbitrary described energy-conservation continuous meal braizing machine of claim 1-5, it is characterized in that: the sidewall of described heat-exchanger tank (10) is provided with thermal insulation layer.
7. according to the energy-conservation continuous meal braizing machine of claim 1, it is characterized in that: at each grain transmission node place, be provided with one or more groups Pa Fan mechanism (18).
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103937639A (en) * | 2014-04-04 | 2014-07-23 | 山东玉兔食品有限责任公司 | Spiral efficient energy-saving self-cleaning continuous rice steaming system |
| CN104026432A (en) * | 2014-05-23 | 2014-09-10 | 徐園植 | Automatic production machine for small-block starch flakes |
| CN104651144A (en) * | 2014-06-05 | 2015-05-27 | 广西丹泉酒业有限公司 | Brewing production line |
| CN106010881A (en) * | 2016-08-01 | 2016-10-12 | 平南县科力酿酒机械制造有限公司 | Energy-saving cooking machine |
| CN107338158A (en) * | 2017-08-22 | 2017-11-10 | 泸州老窖集团有限责任公司 | Steam grain device and steam grain method |
| CN107354058A (en) * | 2017-08-24 | 2017-11-17 | 平南县科力酿酒机械制造有限公司 | Rice boiler with compartment |
| CN107432404A (en) * | 2017-08-24 | 2017-12-05 | 平南县科力酿酒机械制造有限公司 | Small-sized rice boiler |
| CN107446746A (en) * | 2017-09-19 | 2017-12-08 | 泸州老窖集团有限责任公司 | Continuously stewing water dispenser, grain continuously cooking System and method for |
| CN107723156A (en) * | 2017-09-19 | 2018-02-23 | 泸州老窖集团有限责任公司 | Grain continuous digesting apparatus and technique |
| CN108587837A (en) * | 2018-07-31 | 2018-09-28 | 江苏龙河酒业有限公司 | Household rice wine brewing device |
| CN109349557A (en) * | 2018-11-09 | 2019-02-19 | 罗源县起步镇农业服务中心 | A kind of capsicum pretreatment system of processing |
| CN114009655A (en) * | 2021-11-24 | 2022-02-08 | 广东巧能机电科技有限公司 | Full-automatic efficient energy-saving cooking production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107354058A (en) * | 2017-08-24 | 2017-11-17 | 平南县科力酿酒机械制造有限公司 | Rice boiler with compartment |
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| CN107446746A (en) * | 2017-09-19 | 2017-12-08 | 泸州老窖集团有限责任公司 | Continuously stewing water dispenser, grain continuously cooking System and method for |
| CN107723156A (en) * | 2017-09-19 | 2018-02-23 | 泸州老窖集团有限责任公司 | Grain continuous digesting apparatus and technique |
| CN108587837A (en) * | 2018-07-31 | 2018-09-28 | 江苏龙河酒业有限公司 | Household rice wine brewing device |
| CN109349557A (en) * | 2018-11-09 | 2019-02-19 | 罗源县起步镇农业服务中心 | A kind of capsicum pretreatment system of processing |
| CN114009655A (en) * | 2021-11-24 | 2022-02-08 | 广东巧能机电科技有限公司 | Full-automatic efficient energy-saving cooking production line |
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Application publication date: 20140305 |